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REF#

KEYS PART#

DESCRIPTION

QTY.

REF#

KEYS PART#

DESCRIPTION

QTY.

1

223-00235

Rear Base

1

61

206-00020

Square Plug 44.5

2

2

223-00236

Seat Pad Support Receptacle

1

62

206-00140

Square Plug 50.8

2

3

223-00237

Main Upright

1

63

206-00001

Square Plug 76.2*50.8

4

4

223-00238

Main Top Beam

1

64

206-00102

Round Plug 32

4

5

223-00239

Press Arm Support

1

65

206-00141

Big Plug 25.4

6

6

223-00240

Press Arm 

1

66

206-00142

Nylon Stopper

1

7

223-00241

Pec Dec Mount

1

67

206-00143

Pec Dec Stop Bumper

1

8

223-00242

Right Pec Dec Arm

1

68

206-00061

Base Pad

3

9

223-00243

Left Pec Dec Arm

1

69

206-00099

End Cap Bumper

1

10

223-00244

Leg Extension Lever

1

70

223-00092

Long Lat Bar

1

11

219-00265

Foam Frame w/Shaft

1

71

219-00136

Short Lat Bar

1

12

219-00266

Foam Frame w/o Shaft

1

72

230-00017

Shaft for Leg Extension

1

13

223-00245

Seat Pad Support 

1

73

230-00018

Shaft for Chest Press Adjustment

1

14

219-00267

Telescope for Back Pad

1

74

230-00019

Shaft for Chest Press 

1

15

219-00268

Tilting for Back Pad

1

75

210-00097

Adjustable Stopper

1

16

219-00269

Back Pad Support

1

76

202-00145

Washer 6.6*18*1.6

2

17

219-00270

Right Leg Hold Leg Frame

1

77

219-00031

Long Foam Tube

1

18

219-00271

Left Leg Hold Leg Frame

1

78

219-00281

Cable Retainer Bracket

1

19

219-00272

Pec Dec Handle Bar

2

79

206-00138

Round Plug 25

2

20

223-00246

Weight Shroud

2

80

202-00146

Slip Tension Pin

1

21

219-00273

Pulley Bracket w/Shaft

1

81

202-00147

“U” Shape pin

1

22

219-00274

Pulley Bracket Block

1

82

202-00144

Small Spring

1

23

219-00275

Pulley Bracket 

1

83

202-00142

Nut M6

1

24

223-00247

Guide Rod

2

84

202-00143

Screw M8*6

5

25

228-00085

Back Pad 

1

85

202-00122

Philip Screw M4*20

2

26

228-00084

Seat Pad 

1

86

223-00248

Front Upright

1

27

228-00031

Top Plate

1

87

206-00134

Plastic Washer

2

28

202-00121

Screw Bolt M12*35

1

88

202-00123

Bolt M12*75

1

29

219-00276

Selector Rod

1

89

202-00124

Bolt M10*30

2

30

206-00026

Weight Stack Bumper

2

90

202-00085

Bolt tM10*50

2

31

210-00002

Weight Pin

1

91

202-00086

Bolt M10*45

9

32

229-00038

Long Chain

1

92

202-00087

Bolt M10*65

1

33

210-00008

Gear Hook

7

93

202-00083

Bolt M10*70

5

34

210-00061

Lat Strap

2

94

202-00081

Bolt M10*75

9

35

229-00037

Short Chain

1

95

202-00082

Bolt M10*80

8

36

219-00277

15LB Plate

5

96

202-00125

Allen Bolt M10*50

2

37

219-00278

10LB Plate

9

97

202-00087

Allen Bolt M10*25

8

38

219-00279

5LB Plate

5

98

202-00126

Bolt M12*80

4

39

214-00001

Decal Weight Number

1

99

202-00077

Bolt M12*85

1

40

210-00060

Ab Strap

1

100

202-00129

Regular Hex Nut10

1

41

210-00059

Ankle Strap

1

101

202-00127

Washer 13*24*1.5

11

42

228-00077

Upholstered Roller Pad 100*22*180

6

102

202-00128

Washer 11*20*2

78

43

206-00146

Handle  Grip

4

103

202-00100

Spring Washer 10

9

44

223-00228

Pulley

20

104

202-00091

Nylon Locknut M10

33

45

229-00047

Chest Press Cable

1

105

202-00092

Nylon Locknut M12

5

46

229-00048

Mid Pulley Cable

1

106

202-00129

Chrome Washer 38*11*2

2

47

229-00049

Leg Press Cable Substitute

1

107

202-00130

Washer 38*11*2

1

48

202-00138

Washer 6.6*18*1.6

1

108

202-00131

Philip Screw M6*15

2

49

229-00050

Pec Dec Cable

1

109

202-00132

Hex Key 6

1

50

210-00095

Pop Pin

1

110

202-00133

Hex Key 4

1

51

202-00139

Spring Washer 6

1

111

206-00135

Grip

4

52

210-00096

Pop Pin (Locking)

2

112

206-00136

Rubber stopper

3

53

202-00071

Long Pulley Spacer

10

113

210-00093

Cable Adaptor

1

54

202-00025

Short Pulley Spacer

2

114

206-00137

Nylon Cover

1

55

202-00140

Longer Pulley Spacer

8

115

202-00134

Spring Washer 8

1

56

202-00016

Bronze Bushing ID25.4

8

116

210-00091

Lube

1

57

202-00023

Bronze Bushing ID12.2

4

117

202-00135

Spring Washer 12

1

58

202-00024

Bearing ID25

6

118

202-00136

Allen Bolt M8*15

5

59

202-00141

Bronze Bushing ID16

2

119

202-00137

Washer 9*22*2

3

60

206-00139

Square Plug 50*25

5

KPS-1850 Parts List

Parts List

32

Summary of Contents for Power System 1850

Page 1: ...Owner s Manual Read all precautions and instruc tions in this manual before using this equipment 215 00009 09 04 ...

Page 2: ...f Contents 2 Important Safety Information 3 Before You Start 4 Assembly 5 26 Weight Ratios 27 Weight Stack Sticker Placement 28 Cable View 29 Top View 30 Exploded View 31 Parts List 32 Warranty Information 33 ...

Page 3: ...ne We have trained service technicians on site to take care of you our valued customer REGISTRATION CARD To avoid unnecessary delays in warranty parts and to insure that a permanent record of your purchase is on file with our company be sure to send in the war ranty registration card or register on line at www keysfitness com within 10 days of purchase POWER SYSTEM SERIES Q U E S T I O N S CALL 1 ...

Page 4: ...recautions SAFETY PRECAUTIONS This Power System unit should only be used on a level surface and is intended for indoor use only Keys Fitness recommends an equipment mat be placed under the unit to protect the floor or carpet and for easier cleaning Wear comfortable good quality walking or running shoes and appropriate clothing Do not use this unit with bare feet sandals socks or stockings Always e...

Page 5: ...Assembly 5 Box 1 ...

Page 6: ...Assembly 6 Box 2 ...

Page 7: ...Assembly 7 Box 3 Box 5 Box 6 Box 4 ...

Page 8: ...Assembly 8 ...

Page 9: ...Assembly 9 ...

Page 10: ...STEP 1 Insert the two Guide Rods 24 into Rear Base 1 and secure them in place using two Washers 102 two Spring Washers 103 and two Allen Bolts 97 Assembly 10 Figure 1 ...

Page 11: ...nnect the Front Upright 86 to Seat Pad Support Receptacle 2 and secure together using two Nylon Locknuts 104 four Washers 102 and two Bolts 95 Insert the Pec Dec Mount 7 onto Seat Pad Support Receptacle 2 using two Nylon Locknuts 104 four Washers 102 and two Bolts 94 on the side Next insert one Washer 107 one Spring Washer 103 and one Bolt 93 at the top Figure 2 ...

Page 12: ...3 onto Seat Pad Support Receptacle 2 Secure it in place using three Nylon Locknuts 104 six Washers 102 and three Bolts 94 on the side Two Bolts 98 one Spring Washer 117 three Washers 101 one Nylon Locknut 95 will secure it at the bottom Figure 3 ...

Page 13: ... 10lb Plates 37 five 5lb Plates 38 and the Top Plate 27 Insert the Main Top Beam 4 onto the two Guide Rods 24 and the Main Upright 3 Secure Main Top Beam 4 to Main Upright 3 using two Nylon Locknuts 104 four Washers 101 two Bolts 98 Last use two Washers 102 two Spring Washers 103 and two Allen Bolts 97 to secure the Main Top Beam 4 to the two Guide Rods 24 Figure 4 ...

Page 14: ...he holes and sliding the Shaft 74 through Secure the Shaft 74 in place using two Set Screws 84 Install Press Arm 6 to Press Arm Support 5 by aligning the holes and sliding the Shaft 73 through Secure the Shaft 73 in place using two Set Screws 84 Assembly 14 Figure 5 ...

Page 15: ... using one Big Washer 76 one Washer 102 one Spring Washer 103 and one Allen Bolt 97 Slide Pec Dec Handle Bar 19 onto the top of the Right Pec Dec Arm 8 and secure using one Chrome Washer 106 one Washer 102 one Spring Washer 103 and one Allen Bolt 97 Repeat this step to complete the Left Pec Dec assembly Figure 6 ...

Page 16: ...6 Step 7 Install the Right and Left Hold Leg Frames 17 18 to Main Upright 3 and secure using two Nylon Locknuts 104 four Washers 102 and two Bolts 95 Make sure the both Hold Leg Frames are angled upwards Figure 7 ...

Page 17: ...using one Washer 119 one Spring Washer 115 and one Allen Bolt 118 Slide Foam Frame w Shaft 11 through the Leg Extension Lever 10 and attach the Foam Frame w o Shaft 12 to the other side Insert the Slip Tension Pin 80 through the hole where the two foam frames meet Note You may need to use a rubber mallet to install Slip Tension Pin 80 Figure 8 ...

Page 18: ...o the Back Pad Support 16 and secure in place using one Nylon Locknut 104 two Washers 101 and one Bolt 99 Install the Tilting 15 to the Back Pad Support 16 and secure in place using one Nylon Locknut 104 two Washers 102 and one Bolt 88 Attach the Back Pad 25 to Back Pad Support 16 using two Washers 102 and two Bolts 89 Last slide the Back Pad Support assembly into the receptacle on the Main Uprigh...

Page 19: ...Tube 77 through the hole in Seat Pad Support 13 Slide two Plastic Washers 87 onto each end of Long Foam Tube 77 Next slide two Upholstered Roller Pads 42 onto each side of Long Foam Tube 77 and secure using two Big Plugs 65 Slide two Upholstered Roller Pads 42 onto the Leg Hold Frames 17 18 and secure using two Big Plugs 65 Figure 10 ...

Page 20: ...y exact location of pulleys See Page 29 Cable View for more detail Start by threading cable end into Top Plate 27 You will need the following for installation Pulley 44 Qty 9 Cable 45 Qty 1 Nylon Locknut 104 Qty 9 Long Pulley Spacer 53 Qty 6 Longer Pulley Spacer 55 Qty 4 Adjustable Stopper 75 Qty 1 Bolt 90 Qty 2 Bolt 91 Qty 2 Bolt 93 Qty 3 Bolt 95 Qty 2 Washer 102 Qty 18 Hex Nut 100 Qty 1 Figure 1...

Page 21: ...r more detail Start by installing cable under the pulley at Leg Extension location You will need the following for installation Pulley 44 Qty 8 Cable 46 Qty 1 Nylon Locknut 104 Qty 8 Long Pulley Spacer 53 Qty 6 Longer Pulley Spacer 55 Qty 4 Short Pulley Spacer 54 Qty 2 Bolt 91 Qty 3 Bolt 92 Qty 1 Bolt 93 Qty 1 Bolt 94 Qty 1 Bolt 95 Qty 1 Washer 102 Qty 18 Pulley Bracket w Shaft 21 Qty 1 Pulley Bra...

Page 22: ...ut completely and make sure all twisting is removed before installing Install Leg Press Cable Substitute 47 as detailed in Figure 13 Follow dotted lines to identify exact location of pulleys You will need the following for installation Cable Adapter 113 Qty 1 Longer Pulley Spacer 55 Qty 2 Cable 47 Qty 1 Bolt 95 Qty 1 Washers 102 Qty 2 Nylon Locknut 104 Qty 1 Figure 13 ...

Page 23: ...Dec Cable 49 as detailed in Figure 14 Follow dotted lines to identify exact location of pulleys See Page 29 Cable View for more detail You will need the following for installation Cable 49 Qty 1 Pulley 44 Qty 3 Pulley Bracket Block 22 Qty 1 Bolt 91 Qty 3 Washers 102 Qty 6 Nylon Locknut 104 Qty 3 Philips Screw 85 Qty 2 Figure 14 ...

Page 24: ...the Chest Press Cable 45 using two Gear Hooks 33 and Short Chain 35 Connect Ab Strap 40 or Lat Strap 34 to Mid Pulley Cable 46 using one Gear Hook 33 Connect Short Lat Bar 71 to Mid Pulley Cable 46 using two Gear Hooks 33 and Long Chain 32 Figure 15 ...

Page 25: ...ide of the Main Top Beam 4 using two Washers 102 two Spring Washers 103 and Allen Bolts 97 118 Secure the bottom portion of the Weight Shrouds 20 to the Rear Frame 1 using two Washers 119 and two Allen Bolts 118 Note Tighten all hardware securely Figure 16 ...

Page 26: ...Assembly 26 Congratulations You have completed the assembly of your new KPS 1850 ...

Page 27: ...0 5 29 25 20 25 55 55 52 25 49 5 35 75 24 75 65 65 61 75 58 5 42 25 29 25 75 75 71 25 67 5 48 75 33 75 85 85 80 75 76 5 55 25 38 25 95 95 90 25 85 5 61 75 42 75 105 105 99 75 94 5 68 25 47 25 115 115 109 25 103 5 74 75 51 75 125 125 118 75 112 5 81 25 56 25 140 140 133 126 91 63 155 155 147 25 139 5 100 75 69 75 170 170 161 5 153 110 5 76 5 185 185 175 75 166 5 120 25 83 25 200 200 190 180 130 90 ...

Page 28: ...unit can be purchased with either a 200 LB or 250 LB weight stack Depending on which weight stack you have purchased will determine which weight stack sticker numbers will be used The weight stack images below show which weight stack sticker numbers are to be used on your weight stack Please note that these stickers should not be put on until the entire unit has been assembled and all bolts and nu...

Page 29: ...Cable View 29 ...

Page 30: ...Top View 30 ...

Page 31: ...Exploded View 31 ...

Page 32: ...Bolt M12 35 1 88 202 00123 Bolt M12 75 1 29 219 00276 Selector Rod 1 89 202 00124 Bolt M10 30 2 30 206 00026 Weight Stack Bumper 2 90 202 00085 Bolt tM10 50 2 31 210 00002 Weight Pin 1 91 202 00086 Bolt M10 45 9 32 229 00038 Long Chain 1 92 202 00087 Bolt M10 65 1 33 210 00008 Gear Hook 7 93 202 00083 Bolt M10 70 5 34 210 00061 Lat Strap 2 94 202 00081 Bolt M10 75 9 35 229 00037 Short Chain 1 95 2...

Page 33: ...ned to Keys to obtain warranty service You must prepay any shipping charges export taxes custom duties and taxes or any other charges associated with transportation of the parts or Product In addition you are responsible for insuring any parts or Product shipped or returned You assume the risk of loss during shipment You must present Keys with proof of purchase doc uments including the date of pur...

Page 34: ...Customer Service 1 888 340 0482 Keys Fitness 4009 Distribution Drive Suite 250 Garland TX 75041 www keysfitness com ...

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