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Keys Fitness Power System KF-2060, Owner'S Manual

The Keys Fitness Power System KF-2060 is a powerful fitness equipment designed to help you achieve your fitness goals. To ensure proper usage, don't forget to refer to the comprehensive Owner's Manual available for download, completely free of charge, from our website.

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KF-2060 Parts List Rev A

Ref #

Part #

Description

Qty

Ref #

Part #

Description

Qty

1

223-01077 FRAME, REAR KF-2060

1

85

206-00056 SHORT HANDLE GRIPS KPS-1800

1

2

223-01078 FRAME, UP KF-2060

1

86

230-00022 SHAFT FOR LEG EXT. KPS-2050

1

3

223-01079 UPRIGHT, REAR KF-2060

1

87

210-00008 GEAR HOOK, KPS, 210-00008

7

4

223-01080 FRAME, RIGHT BASE KF-2060

1

88

229-00037 SHORT CHAIN

1

5

223-01081 FRAME, RIGHT TOP FOR GUIDE RODKF-2060

1

89

206-00390 PLUG, ROLLER PAD TUBE CAP, KF SERIES

6

6

223-01093 RECEPTACLE, SEAT PAD SUPPORT KF-2060

1

90

206-00134 PLASTIC WASHER KPS-2050/1850

8

7

223-01084 UPRIGHT, MAIN KF-2060

1

91

206-00489 PLUG 50 KF-2060

2

8

223-01085 FRAME, LEFT BASE KF-2060

1

92

206-00490 PLUG, 40X80 KF-2060

2

9

223-01095 FRAME, LEFT TOP FRAME GUIDE ROD KF-2060

1

93

206-00394 PLUG, 50.8X76.2 KF SERIES

7

10

223-01092 SUPPORT, PRESS ARM KF-2060

1

94

206-00391 SQUARE PLUG, 50.8 KF SERIES

10

11

223-01089 FRAME, PRESS STATION BASE KF-2060

1

95

206-00491 PLUG, 44.5 KF-2060

4

12

219-00611 CAM, CHEST PRESS KF-2060

1

96

206-00492 PLUG, 25X50 KF-2060

8

13

223-01086 FRAME, BENCH MAIN KF-2060

1

97

202-00143 SCREW,  M8*6

3

14

223-01087 FRAME, BENCH FRONT KF-2060

1

98

202-00727 SCREW, BUTTON HD SOCKET CAP M8X15

9

15

223-01088 FRAME, BENCH REAR KF-2060

1

99

206-00026 WEIGHT BUMPER KPS

4

16

219-00615 SUPPORT, BENCH SEAP PAD KF-2060

1

100

206-00153 RUBBER MAT KPS-2050

1

17

219-00614 SUPPORT, BACK PAD (BENCH) KF-2060

1

101

202-00678 WASHER, CHROME 38X11X2

9

18

219-00617 BRACKET, ADJUSTABLE FOAM KF-2060

1

102

202-00145 BIG WASHER, 56.5*10.5*5

2

19

223-00956 UPRIGHT, FRONT KF-1860

1

103

202-00122 PHILLIP SCREW, M4*20

2

20

223-00244 LEG EXTENSION LEVER   KPS-1850

1

104

202-00016 BRONZE ID 25.4

8

21

219-00610 MOUNT, PEC DEC KF-2060

1

105

202-00023 BRONZE BUSHING, ID 12.2

6

22

223-00955 PEC DEC ARM, LEFT KF-1860

1

106

206-00131 PLASTIC BUTTON

14

23

223-00954 PEC DEC ARM, RIGHT KF-1860

1

107

202-00675 CAP, ALUMINUM 32

3

24

219-00272 PEC DEC HANDLE BAR KPS-1850/1550

2

108

206-00138 ROUND PLUG 25

2

25

219-00265 FOAM FRAME W/SHAFT KPS-1850/1550

1

109

206-00136 RUBBER STOPPER

2

26

219-00266 FOAM FRAME W/O SHAFT KPS-1850/1550

1

110

229-00053 LAT CABLE KPS-2050  P110

1

27

219-00612 SUPPORT, SEAT PAD (PEC DEC) KF-2060

1

111

229-00054 LOW ROW/ABDOMINAL CABLE KPS-2050  P111

1

28

219-00613 BRACKET, BACK PAD ADJ (PEC DEC) KF-2060

1

112

229-00050 PEC DEC CABLE KPS-2050/1850

1

29

223-01090 FRAME, RIGHT LEG HOLD LEG KF-2060

1

113

229-00049 LEG PRESS CABLE SUBSTITUTE KPS-2050/1850

1

30

223-01091 FRAME, LEFT LEG HOLD LEG KF-2060

1

114

229-00056 SHORT CHEST CABLE KPS-2050

1

31

219-00274 PULLEY BRACKET BLOCK KPS-1850

1

115

229-00056 SHORT CHEST CABLE KPS-2050

1

32

219-00275 PULLEY BRACKET KPS-1850

1

116

229-00038 LONG CHAIN 12

1

33

219-00273 PULLEY BRACKET W/SHAFT KPS-1850

2

117

202-00137 WASHER, 9*22*2

7

34

230-00008 LONG FOAM TUBE, 219-00070

1

118

202-00134 SPRING WASHER 8

1

35

223-01083 PRESS ARM, KF-2060

1

119

202-00100 SPRING WASHER, M10

17

36

223-00011 RIGHT SQUAT ARM KPS-2000 #35

1

120

202-00141 BRONZE BUSHING, ID16

2

37

223-00010 LEFT SQUAT ARM KPS-2000 #34

1

121

202-00140 LONG PULLEY SPACER

6

38

230-00021 PRESS STATION SHAFT KPS-2050/2000

1

122

202-00025 SHORT PULLEY SPACER - KPS

2

39

219-00034 BENCH BACK PAD ADJ. FRAME KPS-2000

1

123

202-00071 LONG PULLEY SPACER - KPS GYMS

8

40

219-00288 FOAM BRACKET KPS-2050

1

124

210-00093 CABLE ADAPTOR

1

41

223-00959 WEIGHT SHROUD, BOTTOM KF-1860

2

125

202-00127 WASHER, 13*24*1.5

25

42

223-01094 SHROUD, WEIGHT B KF-2060

1

126

202-00092 NYLON NUT, M12

13

43

223-00092 LAT BAR KPS-GYM, 223-00574

1

127

202-00664 SCREW, BUTTON HEAD SOCKET CAP M10X50

2

44

223-00099 SHORT BAR

1

128

202-00662 SCREW, BUTTON HEAD SOCKET CAP M10X25

12

45

210-00097 ADJUSTABLE STOPPER, KPS

1

129

202-00130 WASHER, BIG 11*38*2

8

46

219-00281 CABLE RETAINER KPS-1850/2050

2

130

202-00685 SCREW, BUTTON HD SOCKET CAP M12X90

4

47

223-00247 GUIDE ROD KPS-1850

4

131

202-00657 SCREW, BUTTON HEAD SOCKET CAP M12X80

4

48

228-00248 PAD, SEAT (BENCH) KF-2060

1

132

202-00639 SCREW, M12X125 BUTTON HEAD SOCKET CAP

4

49

228-00247 PAD, UPPER BACK KF-2060

1

133

202-00726 SCREW, BUTTON HD SOCKET CAP M10X105

2

50

228-00219 SEAT PAD, KF-1860

1

134

202-00700 SCREW, BUTTON HD SOCKET CAP M10X85

6

51

228-00218 BACK PAD, KF-1860

1

135

202-00634 SCREW, M10X80 BUTTON HEAD SOCKET CAP

7

55

223-00031 TOP PLATE KPS-GYM

2

136

202-00647 BUTTON HEAD SOCKET CAP SCREW M10X75

12

56

210-00004 WEIGHT PIN

2

137

202-00637 SCREW, M10X70 BUTTON HEAD SOCKET CAP

11

57

223-00228 BIG PULLEY 4.5"

19

138

202-00665 SCREW, BUTTON HEAD SOCKET CAP M10X65

7

58

206-00395 FOAM PADDING, 100X22X180 KF SERIES

10

139

202-00716 SCREW, BUTTON HD SOCKET CAP M10X60

1

59

210-00029 POP PIN LOCKING

3

140

202-00674 SCREW, 10-32X3.2

6

60

210-00099 AB STRAP KPS-2050/1850/1550

1

141

202-00658 SCREW, BUTTON HEAD SOCKET CAP M10X45

12

61

210-00061 HAND STRAP INRAY GYM

2

142

202-00635 SCREW, M10X30 BUTTON HEAD SOCKET CAP

4

62

210-00059 ANKLE STRAP INRAY GYM

1

143

202-00128 WASHER, 11*20*2

128

63

206-00103 LAT BAR GRIP - KPS

4

144

202-00091 NYLON NUT, M10

52

64

219-00616 BAR, BENCH SEAT PAD ADJ KF-2060

1

145

223-00957 WEIGHT SHROUD,TOP KF-1860

2

65

206-00467 BALL HEAD, KF-OB

1

146

202-00132 HEX KEY 6

1

66

202-00156 SPRING, 1.5*13*43, KPS-2050

1

147

202-00133 HEX KEY 4

1

67

202-00149 SPRING, 1*13*38, KPS-2050

1

148

210-00094 LUBE

1

68

202-00157 PIN SHAFT, KPS-2050

1

150

219-00276 SELECTOR ROD INRAY-GYMS

2

69

206-00146 PIN KNOB KPS-2050

1

151

202-00212 SCREW BOLT, M12*35

2

70

206-00148 NYLON SPACER KPS-2050

1

152

202-00129 REGULAR HEX NUT 10

1

71

206-00052 SMALL GRIPS

1

153

206-00392 FOOT CAP, RIGHT 50.8 KF SERIES

4

72

206-00053 LONG GRIPS KPS-2000

3

154

202-00636 SCREW, M8X25 BUTTON HEAD SOCKET CAP

8

73

210-00001 SAFETY PIN KPS

2

155

202-00224 WASHER, 9X16X1.6

8

74

210-00262 POP PIN, PRESS ARM KF-2060

1

156

228-00246 PAD, LOWER BACK KF-2060

1

75

202-00030 PILLOW BLOCK BEARING (BLACK)

2

157

223-00958 WEIGHT SHROUD, MIDDLE KF-1860

2

76

206-00143 PEC DEC STOP BUMPER KPS-2050

2

158

202-00677 SMALL SPACER, KF-1860

16

77

202-00024 BEARING ID 25

4

159

202-00676 SCREW, BUTTON HD SOC CAP M6X18

16

78

206-00150 CASTER BLACK KPS-2050

2

160

202-00227 WASHER, 6.6X12X1.6

32

79

206-00393 FOOT CAP, LEFT 50.8 KF SERIES

4

161

202-00703 HEX KEY 5

1

80

206-00061 BASE PAD KPS

8

162

202-00696 HEX KEY 8

1

81

206-00099 END CAP BUMPER - KPS

1

163

202-00728 HEX KEY 3/32"

1

82

202-00147 U PIN

1

#

202-00730 BOLT PACK, KF-2060 (1)

1

83

202-00155 SPRING, 1*8*35

1

#

202-00731 BOLT PACK, KF-2060 (2)

1

84

202-00142 NUT, M6

17

Parts List

46

Summary of Contents for Power System KF-2060

Page 1: ...Owner s Manual 215 00132 11 06 Rev A KF 2060 ...

Page 2: ...of Contents Before You Start 3 Important Safety Information 4 Assembly 5 40 Weight Ratios 41 Weight Stack Sticker Placement 42 Cable View 43 Top View 44 Exploded View 45 Parts List 46 Warranty Information 47 ...

Page 3: ...ce durability and biomechanics This manual will guide you through the assembly process If at any time you are having trouble with the assembly or use of this product then please contact us at our Keys Fitness Helpline We have trained service techni cians on site to take care of you our valued customer REGISTRATION CARD To avoid unnecessary delays in warranty parts and to insure that a permanent re...

Page 4: ...is unit should only be used on a level surface and is intended for indoor use only Keys Fitness recommends an equipment mat be placed under the unit to protect the floor or carpet and for easier cleaning Wear comfortable good quality walking or running shoes and appropriate clothing Do not use this unit with bare feet sandals socks or stockings Always examine your unit before using to ensure all p...

Page 5: ...Box 1 Assembly ...

Page 6: ...Box 2 Assembly ...

Page 7: ...Box 3 Assembly ...

Page 8: ...Box 4 Assembly ...

Page 9: ...Box 5 Assembly ...

Page 10: ...Assembly 10 Box 6 ...

Page 11: ... ５２ ５pcs ５２ ５pcs ５３ ９pcs ５３ ９pcs ５４ ５pcs ５４ ５pcs Assembly 11 Box 7 Box 8 Box 10 Box 12 Box 9 Box 11 ...

Page 12: ...Assembly 12 ...

Page 13: ...Assembly 13 ...

Page 14: ...Assembly 14 ...

Page 15: ...7 Attach Left Base Frame 8 to Rear Frame 1 using two Nuts 144 four Washers 143 and two Bolts 137 Insert Guide Rods 47 into Rear Frame 1 Next slide Weight Stack Bumpers 99 onto Guide Rods 47 Attach Rear Upright 3 to Rear Frame 1 using two Nuts 144 four Washers 143 and two Bolts 136 Assembly 15 Figure 1 ...

Page 16: ...lb Plates 52 nine 10lb Plates 53 five 5lb Plates 54 and the Top Plate 55 Note Number of weight plates may vary depending on your specific configuration Attach Top Frame 2 to all four Guide Rods 47 and secure to Rear Upright 3 using two Nuts 144 four Washers 143 and two Bolts 136 Figure 2 ...

Page 17: ... Front Upright 19 to Seat Pad Support Receptacle 6 using two Nuts 144 four Washers 143 and two Bolts 136 Attach Seat Pad Support Receptacle 6 to Base Frame assembly using two Nuts 144 four Washers 143 and two Bolts 136 Figure 3 ...

Page 18: ...ts 126 four Washers 125 and two Bolts 131 Attach Right Top Frame 5 to Top Frame assembly using two Nuts 144 four Washers 143 and two Bolts 137 Next use two Washers 143 two Spring Washers 119 and two Bolts 142 to connect Right Top Frame 5 to Main Upright Assembly 18 Figure 4 ...

Page 19: ...o Bolts 134 Install Left Top Frame over Press Arm Support 10 and Top Frame assembly Secure top section using two Nuts 144 four Washers 143 and two Bolts 137 Next Secure lower section using two Nuts 144 four Washers 143 and two Bolts 136 Secure top of Guide Rods 47 using two Washers 143 two Spring Washers 119 and two Bolts 142 Assembly 19 Figure 5 ...

Page 20: ...ly 20 Step 6 Attach Pec Dec Mount 21 onto Seat Pad Support Receptacle using two Nuts 144 four Washers 143 and two Bolts 136 Secure in place with one Washer 129 one Spring Washer 119 and one Bolt 137 Figure 6 ...

Page 21: ...Assembly 21 Step 7 Attach Right and Left Leg Hold Leg Frames 29 30 using two Nuts 144 four Washers 143 and two Bolts 135 Figure 7 ...

Page 22: ...ace using one Big Washer 102 one Washer 143 one Spring Washer 119 and one Bolt 128 Slide Pec Dec Handle Bar 24 onto the top of the Right Pec Dec Arm 22 and secure using one Chrome Washer 101 one Washer 143 one Spring Washer 119 and one Bolt 128 Repeat this step to complete the Left Pec Dec assembly Figure 8 ...

Page 23: ... 117 one Spring Washer 118 and one Allen Bolt 98 Slide Foam Frame w Shaft 26 through the Leg Extension Lever 20 and attach Foam Frame w o Shaft 25 to the other side Insert Slip Tension Pin 85 through the hole where the two foam frames meet Note You may need to use a rubber mallet to install Slip Tension Pin 85 Figure 9 ...

Page 24: ... Slide Pillow Block Bearing 75 onto each side of Press Station Shaft 38 and secure the assembly using two Chrome Washers 101 two Washers 143 two Spring Washers 119 and two Allen Bolts 128 Attach the entire assembly to Press Arm Support using four Nuts 126 eight Washers 125 and four Bolts 130 Figure 10 ...

Page 25: ...nch Rear Frame 15 onto Bench Main Frame 13 and secure using two Nuts 144 four Washers 143 and two Bolts 133 Attach Bench Front Stabilizer 14 on to Bench Main Frame 13 using two Nuts 144 four Washers 143 and two Bolts 136 Figure 11 ...

Page 26: ...25 and one Bolt 132 Insert Bench Seat Pad Adjustment Bar 64 into Bench Main Frame and secure using one Washer 125 and one Nut 126 Attach Spring 66 to Bench Main Frame and Bench Seat Pad Adjustment Bar 64 Note Make sure adjustment bar is installed into adjustable slots on Bench Seat Pad Support Figure 12 ...

Page 27: ...Bench Back Pad Support 17 to Bench Main Frame using one Nut 126 two Washers 125 and one Bolt 132 Attach Bench Back Pad Adjustment Frame 39 to Bench Back Pad Support 17 using one Nut 126 two Washers 125 and one Bolt 132 Figure 13 ...

Page 28: ...ck Pad 49 using six Washers 143 and six Bolts 138 Insert Foam Shaft 40 into Foam Adjustable Bracket 18 Next attach Upholstered Roller Pads 58 using the following hardware four Plastic Washers 90 two Chrome Washers 101 two Washers 143 two Spring Washers 119 and two Bolts 128 Figure 14 ...

Page 29: ... 36 37 to the Press Arm Assembly 35 using two Safety Pins 73 Next slide Upholstered Roller Pad 58 onto each Squat Arm 36 37 and secure using two Plastic Washers 90 two Chrome Washers 101 two Washers 143 two Spring Washers 119 and two Bolts 128 Figure 15 ...

Page 30: ... 51 to Back Pad Adjustment Bracket 28 using two Washers 143 and two Bolts 127 Attach Seat Pad 50 to Seat Pad Support 27 using two Washers 143 and two Allen Bolts 127 Slide both assemblies into receptacles as shown in Figure 16 Figure 16 ...

Page 31: ...9 Slide the Long Foam Tube 34 through the hole in Seat Pad Support Next slide two Plastic Washers 90 two Upholstered Roller Pads 58 and two Big Plugs 89 onto each end of Long Foam Tube 34 Next slide two Upholstered Roller Pads 58 onto each side of Leg Hold Frames and secure using two Big Plugs 89 Figure 17 ...

Page 32: ...es to identify exact location of pulleys See Page 43 Cable View for more detail Start by threading cable end into Top Plate 55 You will need the following for installation Pulley 57 Qty 7 Cable 110 Qty 1 Nut 144 Qty 7 Long Pulley Spacer 123 Qty 4 Longer Pulley Spacer 121 Qty 4 Washer 143 Qty 14 Figure 18 Bolt 134 Qty 2 Bolt 135 Qty 1 Bolt 136 Qty 1 Bolt 137 Qty 1 Bolt 141 Qty 2 ...

Page 33: ... pulley Note Stretch all cables out completely and make sure all twisting is removed before installing Install Leg Press Cable Substitute 113 as detailed in Figure 19 Follow dotted lines to identify exact location of pulleys You will need the following for installation Cable Adapter 124 Qty 1 Pulley Bracket with Shaft 33 Qty 1 Cable 113 Qty 1 Bolt 139 Qty 1 Washers 143 Qty 2 Nylon Locknut 143 Qty ...

Page 34: ... See Page 43 Cable View for more detail Start by installing cable under the pulley at Leg Extension location You will need the following for installation Pulley 57 Qty 6 Cable 111 Qty 1 Nut 144 Qty 6 Long Pulley Spacer 123 Qty 4 Longer Pulley Spacer 121 Qty 2 Short Pulley Spacer 122 Qty 2 Cable Retainer Bracket 46 Qty 1 Figure 20 Bolt 134 Qty 1 Bolt 136 Qty 1 Bolt 137 Qty 1 Bolt 138 Qty 1 Bolt 141...

Page 35: ...ll ing Install Pec Dec Cable 112 as detailed in Figure 21 Follow dotted lines to identify exact location of pulleys See Page 43 Cable View for more detail You will need the following for installation Cable 112 Qty 1 Pulley 57 Qty 3 Bolt 141 Qty 3 Washer 143 Qty 6 Nut 144 Qty 3 Philips Screw 103 Qty 2 Figure 21 ...

Page 36: ...hest Cable 114 as detailed in Figure 22 Follow dotted lines to identify exact location of pulleys See Page 43 Cable View for more detail Start by installing cable into the Press Station weight stack You will need the following for installation Pulley 57 Qty 2 Cable 114 Qty 1 Nut 144 Qty 3 Washer 134 Qty 4 Bolt 141 Qty 3 Figure 22 ...

Page 37: ...le 115 as detailed in Figure 23 Follow dotted lines to identify exact location of pulleys See Page 43 Cable View for more detail Start by threading the cable into the floating pulley bracket You will need the following for installation Pulley 57 Qty 1 Cable 115 Qty 1 Nut 144 Qty 2 Washer 134 Qty 2 Bolt 141 Qty 2 Figure 23 Floating Pulley ...

Page 38: ...Lat Cable 110 using two Gear Hooks 87 and Short Chain 88 Connect Ab Strap 60 or Lat Strap 61 to Low Row Cable 111 using one Gear Hook 87 Connect Short Lat Bar 44 or Ankle Strap 62 to Low Row Cable 111 using two Gear Hooks 87 and Long Chain 116 Figure 24 ...

Page 39: ... to the left and right side of the weight stacks using four Washers 117 and four Bolts 98 Install Weight Shroud 42 to the center of both weight stacks and secure using four Washers 117 and four Bolts 98 Figure 25 Note Tighten all hardware securely ...

Page 40: ...Assembly 40 Congratulations You have completed the assembly of your new KF 2050 ...

Page 41: ...Weight Ratios 41 ...

Page 42: ...nit can be purchased with either a 200 LB or 250 LB weight stack Depending on which weight stack you have purchased will deter mine which weight stack sticker numbers will be used The weight stack images below show which weight stack sticker numbers are to be used on your weight stack Please note that these stickers should not be put on until the entire unit has been assembled and all bolts and nu...

Page 43: ...Cable View 43 ...

Page 44: ...Top View 44 ...

Page 45: ...Exploded View 45 ...

Page 46: ...000 1 122 202 00025 SHORT PULLEY SPACER KPS 2 39 219 00034 BENCH BACK PAD ADJ FRAME KPS 2000 1 123 202 00071 LONG PULLEY SPACER KPS GYMS 8 40 219 00288 FOAM BRACKET KPS 2050 1 124 210 00093 CABLE ADAPTOR 1 41 223 00959 WEIGHT SHROUD BOTTOM KF 1860 2 125 202 00127 WASHER 13 24 1 5 25 42 223 01094 SHROUD WEIGHT B KF 2060 1 126 202 00092 NYLON NUT M12 13 43 223 00092 LAT BAR KPS GYM 223 00574 1 127 2...

Page 47: ...with transportation of the parts or Product In addi tion you are responsible for insuring any parts or Product shipped or returned You assume the risk of loss during shipment You must present Keys with proof of purchase documents including the date of purchase Any evidence of alteration erasure or forgery of proof of purchase documents will be cause to void this Warranty This Warranty does not ext...

Page 48: ...Keys Fitness Products L P 4009 Distribution Drive Suite 250 Garland Texas 75041 Customer Service 1 888 380 0482 ...

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