Keysight Technologies SL1200A Series, Operating Instructions Manual

Page 1: ...Keysight SL1200A Series Scienlab Regenerative AC Emulator Low Voltage High Voltage Operating Instructions ...

Page 2: ......

Page 3: ...ort and Installation 21 Means of transportation 22 Before Installation 22 Transporting the System 22 Unpacking the system 22 Installing the system 23 Disposing of the packaging material 23 3 Connection and Assembly 24 Electrical Installation 25 Connecting the mains supply input 25 Housing ground functional earth 26 Connection of DUT device under test output 27 Connection of AC mode 27 Connecting l...

Page 4: ...ing 35 Recommissioning 36 5 Action in an Emergency 37 Control elements for switch off 37 Switching off in an emergency 38 6 Troubleshooting and Fault Elimination 39 Fault message via the PC software 39 System cannot be switched on 39 Tripping of the Surge Protection 39 7 Servicing and Maintenance 41 General Instructions for proper Maintenance 41 Carrying out Maintenance Work 42 Cleaning the system...

Page 5: ...t of Defense FAR Supplement DFARS 227 7202 the U S government acquires commercial computer software under the same terms by which the software is customarily provided to the public Accord ingly Keysight provides the Software to U S government customers under its standard commercial license which is embodied in its End User Li cense Agreement EULA a copy of which can be found at www keysight com fi...

Page 6: ...arranty THE MATERIAL CONTAINED IN THIS DOCUMENT IS PROVIDED AS IS AND IS SUBJECT TO BEING CHANGED WITHOUT NOTICE IN FUTURE EDITIONS FURTHER TO THE MAXIMUM EXTENT PERMITTED BY APPLI CABLE LAW KEYSIGHT DISCLAIMS ALL WARRANTIES EITHER EXPRESS OR IMPLIED WITH REGARD TO THIS MANUAL AND ANY INFORMATION CONTAINED HEREIN INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FO...

Page 7: ...otice until the indicated conditions are fully understood and met A CAUTION notice indicates a hazardous situation which if not avoided could result in minor or moderate injury Do not proceed beyond a CAUTION notice until the indicated conditions are fully understood and met A NOTICE indicates to pay attention to an operating procedure practice or the like that if not correctly performed or adhere...

Page 8: ...ulator does not have its own insulation guard If the system emulates an electrical isolation against PE at the output the lo cal installation regulations and guidelines must be observed This would be in the case of the emulation of an IT network in AC mode or generally in DC mode Danger to life due to high voltages Some components are still supplied with voltage after switching off wiring color or...

Page 9: ... of 1 m from the front It is recommended to wear hearing protection during operation Safety and Monitoring Devices The system has monitoring devices that switch off the system in case of emergency If additional systems are connected to the SL1200A Scienlab Regenerative AC Emulator it is recommended that the systems are inte grated into a higher level safety device Main switch On the front side I O...

Page 10: ...s in the event of overvoltage e g due to lightning Reaction Feedback signal is detected undervoltage moni toring reacts the main switch cannot be activated falls back to position Trip Consequence Surge protection inlets must be changed by KeysightCare feedback contact is reset Safety relay Inside the system Responds when the local emergency stop switch or external input are triggered via the highe...

Page 11: ...n Legal Directives The UK Conformity Mark is a mark owned by the UK Government Af fixing it to the product declares that all applicable directives and regu lations have been fully complied with This mark also called the cTUVus mark is used to demonstrate compliance with Canadian national standards issued by the Standards Council of Canada SCC and U S national standards For model number SL1212A SL1...

Page 12: ...ce personnel Applicable Documents The following documents are also part of the system Declaration of conformity User Manual SL1200A Regenerative AC Emulator Soft Front Panel SFP Getting Started SL1200A Scienlab Regenerative AC Emulator Acceptance and calibration report Action Instructions Steps to be performed by the operating personnel are given as a num bered list The order of the steps must be ...

Page 13: ...permitted not permitted Electrically trained persons Operator employees instructed and if necessary trained by KeysightCare or an electrician in the tasks assigned to them and the possible dangers of improper behavior as well as instructed in the necessary safety devices and safety measures Trained persons with specialist training Operator employees instructed by KeysightCare who accept specialist...

Page 14: ...ent voltage and power ranges indicated in the Section Technical Data The system is built according to the applicable directives the latest state of the art and recognized safety regulations The system must only be used in accordance with its intended uses This is a basic requirement for trouble free and reliable operation The system must be in safe condition before it is commissioned Foreseeable M...

Page 15: ...d error emulation Voltage Priority If the SL1200A is configured in Current Priority mode the power stage synchronizes with the voltage measured at the terminals and regulates the specified positive or negative current The following table shows examples for AC grid emulations Grid Form Description Grid Example AC mode Connection SL12xxA to DUT PE reference Neutral Pass Through Contactor closed TN T...

Page 16: ...d the detachable panel When the logic path is switched off the power path cannot be switched on Via the customer interface the system can be configured as either a 1 to 3 phase AC source sink or a DC source sink DC optional SDC option Channel switchover between AC and DC operation may only be performed in load free state AC and DC operation use separate terminal blocks DC terminals only on SDC opt...

Page 17: ... system These are integrated into each individual power stage Ventilation slots for dis charging the exhaust air are located at the rear of the system All essential connections are also located on the rear side of the system as shown in the following image Figure 2 System arrangement Scienlab Regenerative AC Emulator left front side right rear side illustration similar ...

Page 18: ...on appr 15 of output max power Protection class IP20 Type 1 Enclosure UL50E Operating conditions Operating temperature 0 C 40 C Storage temperature 25 C 55 C Relative humidity 95 non condensing Noise level 85 dB A at a distance of 1 m from the front Maximum operating altitude 2 000 m AMSL Electrical Specification AC Input Ratings 30 kVA power stage 45 kVA power stage 90 kVA power stage Power suppl...

Page 19: ... kVA 90 kVA 45 kVA 90 kVA Max power per phase 10 kVA 15 kVA 30 kVA 15 kVA 30 kVA Fundamental frequency 40 75 Hz Measurement value acquisition Measurement value acquisition AC Resolution Accuracy Current measurement 0 1 Arms 0 4 Arms 0 2 3 Voltage measurement 0 01 Vrms 0 25 Vrms 0 15 Programmable voltage 0 1 Vrms 0 25 FS Supplemental Characteristics AC Output Rating Resolution Accuracy Voltage Slew...

Page 20: ...ptions DC Output DC Output Ratings SL1201A SL1202A SL1203A SL1212A SL1213A Voltage 500 500 500 1000 V 1000 V Current4 180 A 180 A 360 A 90 A 180 A Power4 40 kW 60 kW 120 kW 60 kW 120 kW Output phase DC DC Measurement value acquisition Measurement value acquisition DC Resolution Accuracy Current measurement 0 1 A 18 mA 0 03 SL1201A SL1202A SL1213A 4 36 mA 0 03 SL1203A 4 9 mA 0 03 SL1212A 4 Voltage ...

Page 21: ...ive equipment safety shoes and gloves is worn when loading and transporting the system Approx 50 cm to the surrounding systems should be maintained so that the ex haust air can escape from the ventilator slots during operation The system must not be thrown during transportation The system must be set down on an even surface The system will be installed in a dust free location Transport and install...

Page 22: ... steps ought to be respected when transporting the system 1 Set the fork of the lifter to the forklift pocket width or the width be tween the roller if available If delivered ex works the package shall be tagged with the relevant marks 2 Do carefully enter the forklift pocket with the fork lifter 3 Secure control cabinets with transportation belts 4 Do carefully raise the system only slightly and ...

Page 23: ...cessible area so that the user has direct access to the supply disconnecting devices in case of an emer gency Approx 50 cm to the surrounding systems should be maintained so that the exhaust air can escape from the ventilator slots during operation Disposing of the packaging material A recyclable plastic film is used as the packaging material The plastic film is made of polyethylene ...

Page 24: ...to life if PE connection is interrupted If the PE connection within the system is interrupted contact can result in large electric shocks The cable cross section for the PE connection can be taken from the circuit di agram Danger caused by conductive foreign bodies within the system A risk to life and limb of users or third parties exists if chips end up in the elec tronics during machining work N...

Page 25: ...mains supply input The description of connecting the mains supply is based on the standard version with terminals Establish the connection in accordance with the pertinent standards and guidelines at the installation location and accord ing to the circuit diagram Install supply lines and interfaces in the control cabinet Prevent tripping hazards due to loosely installed cables Protect cable agains...

Page 26: ...ls according to the circuit diagram Ensure a right turning rotating field for L1 L2 L3 N Separate bolt for PE Ring cable lug connections Tightening torque see circuit diagram 90 kVA systems five feedthroughs for single wires To ensure contact protection and avoid electronic interference the protective screen must be refitted and the terminal box door closed after installation of the lines for main...

Page 27: ...cording to circuit diagram of the SL1200A From left to right L1 L2 L3 N Separate bolt for PE Ring cable lug connections Tightening torque see circuit diagram Connection of AC HV load lines SL1212 SL1213 Connection according to circuit diagram of the SL1200A From left to right L1 L2 L3 N Separate bolt for PE Ring cable lug connections Tightening torque see circuit diagram Connecting sense lines Con...

Page 28: ...tage Usense From left to right DC DC Wire end ferrules connections Using an emulator adapter with a Scienlab Charging Discovery System If the SL1200A Scienlab Regenerative AC Emulator is used together with a SL1040A Scienlab Charging Discovery System for charging technology application instead of load and sense lines an emulator adapter is con nected to the Scienlab Regenerative AC Emulator which ...

Page 29: ... adapter Replace the connections as described follows Emulator adapter Example DC emulator adapter DC DC PE Pilot1 2 LV_PL3 4 Labeling the emulator adapter line Connection to AC emulator adapter for AC charging AC L1 L2 L3 N see Connection of AC LV load lines Pilot 1 Pilot 2 Pin 13 14 of Connection external emergency stop see Pin assignment Release and Emergency stop In Out LV_PL3 LV_PL4 Pin 17 18...

Page 30: ... software SL1200A Regenerative AC Emulator Soft Front Panel on keysight com Connecting signal and control lines Communication interfaces Additional signal and control connections can be found the roof of the output box on the rear side of the system Here are communication inter faces RJ45 sockets for the connection of an operating computer Ether net connection port or interfaces BNC sockets for tr...

Page 31: ... defined exter nal signals with the superordinate control and safety computer The termi nals for all safety relevant input output signals are located in the output box on the rear side of the system The lines to the terminals are routed via the base plate into the output box The signals are the following External emergency stop External release output contactor The system specific circuit diagram ...

Page 32: ...g a test bench guard for example 13 14 15 16 Feedback system status emergency stop from both the internal and ex ternal emergency stop conditions are as follows if the safety relay is off logic path is off the feedback contacts of the safety relay are open if the safety relay is on and an emergency stop external or internal is triggered the feedback contacts of the safety relay are closed if the s...

Page 33: ...for at least 24 hours Hearing protection due to noise exposure in the operating area Noise level 85 dB A at a distance of 1 m from the front It is recommended to wear hearing protection during operation The system may only be switched on and put into operation by specialist staff and specially trained personnel see Qualification of the Operating Personnel The following cabling must be completed be...

Page 34: ...gic path are inactive I ON Logic path of the system switched on active Turn the main switch to I ON to activate the power path Main switch On the front side I ON power supply switched on O OFF power supply switched off communication with the system is maintained Trip when emergency stop is triggered system switches off main switch in position Trip Note In the 0 OFF position the main switch can be ...

Page 35: ...f function is not used a jumper bridge must be established The logic path of the SL1200A is active and communication with the system is established Performing initial commissioning The following activities must be carried out for initial commissioning 1 Main switch should start in position 0 OFF ex works setting 2 Turn the main switch to position I ON the system starts up when the power stages are...

Page 36: ...ctions 4 Commissioning Provided the ambient conditions are right the SL1200A is operational after a start up period of 2 minutes Recommissioning After prolonged storage the same steps as performed for initial commis sioning are required see Section Performing Initial Commissioning ...

Page 37: ...nd shutting down the system in an emergency Emergency stop push button On the front side Press forces local emergency stop of the system Responds see safety relay Turn counter clockwise unlocks Main switch On the front side I ON power supply switched on O OFF power supply switched off communication with the system is maintained Trip when emergency stop is triggered system switches off main switch ...

Page 38: ... immediate switching off or shutdown of the SL1200A Press the emergency stop push button on the SL1200A or Emergency stop via external signal of the higher level safety equip ment if necessary The power supply of the power path is switched off Before switching the system on again after an emergency switch off Determine the cause for the emergency switch off Eliminate the causes Observe the note on...

Page 39: ...al lamp or PC software SL1200A Regenerative AC Emulator Soft Front Panel SFP report an error the error description can be read out via the PC software The detailed user manual is included in the scope of delivery System cannot be switched on The system does not switch on Possible causes Remedy No supply voltage present Switch on the building supply voltage Emergency stop push button pressed Releas...

Page 40: ...x on the rear side Responds in the event of overvoltage e g due to lightning Reaction Feedback signal is detected undervoltage moni toring reacts the main switch cannot be activated falls back to position Trip Consequence Surge protection inlets must be changed by KeysightCare feedback contact is reset Inserts may only be replaced by local KeysightCare staff NOTE ...

Page 41: ...ot remove cover under load and not operate without cover in place After installation and maintenance work the previously removed protective cover must be replaced Residual voltage after switch off In case of connected DUT the output terminals can still carry voltages even after switch off of the system Measure the voltage at the outputs to ensure that they are voltage free Some of the described ma...

Page 42: ...test 18 months after ex works calibration Visual inspection and functional test of the safety systems see Safety and Monitoring Devices Carry out calibration of the system and if re quired adjust the system Table 1 Maintenance works 7 Switch on service switch motor circuit breaker and close the front panel 8 Switch on the system at the main switch I ON 9 In the test operation check the system is f...

Page 43: ...in see chapter Commissioning Storage Conditions The ambient conditions as per the Technical Data must be observed for short and medium term storage up to 2 years Dismantling Final Decommissioning 1 Switch off system 2 Disconnect the power supply to the system and roll up supply cables and fix them securely on the system 3 Disconnect all further lines signal and control lines load and measur ing li...

Page 44: ...This information is subject to change with out notice Keysight Technologies 2021 Edition 1 3 November 2021 www keysight com ...