KFD 5161 L, Installation And Operation Manual

Page 1: ...Installation and operation manual for fireplace insert TYPE KFD ECO MODELS 5161 L R 5172 L R 5183 LH RH ...

Page 2: ...of the fireplace 4 1 2 Chimney 5 1 3 Tip of the chimney 9 1 4 Ventilation conditions for KFD ECO fireplace insert installation 10 1 5 Supply of outdoor air 10 1 6 Installation of the fireplace enclosure 11 1 7 Connection of hot air distribution pipes in the hood 13 1 8 Protection of the beam in the fireplace enclosure 15 1 9 Determination of heating power of the device 16 2 Using the fireplace ins...

Page 3: ... Installation and operation manual for fireplace insert KFDECOENG1 1562012 3 7 Drawings of the KFD ECO inserts 31 8 Inspection log 33 ...

Page 4: ...ot contain any combustible materials or non heat resistant materials electrical or hydraulic installations the fireplace must not be installed in a room with mechanical exhausts ventilation If the fireplace can be installed in a room with mechanical ventilation please observe local regulations floor under the fireplace and 60 cm in front of the fireplace must be made from incombustible materials e...

Page 5: ...eliminates the insert movement phenomenon due to tensions caused by thermal expansion if immovable connection elements are used Moreover if immovable connections are installed thermal compensation of the expanding pipe needs to be insured and ducts must have inspection holes allowing access through openings in the fireplace enclosure e g grids in the hood KFD ECO inserts require installation of an...

Page 6: ...hould not be concerned with Please observer appropriate EN norms and local regulation which concern the chimney Figure 4 presents regulatory requirements related to height of the chimney with respect to the roof ridge Basic requirements for chimneys to be used for connection of fireplace inserts stipulate that the chimney should have a circular section or another appropriate section as required by...

Page 7: ... 89 B 10425 a flat roof covered with any material b steep roof with easily ignitable covering c steep roof with non ignitable incombustible and flash resistant covering d situation of the chimney nearby another building Note 4 5 o m a k s i m u m 2 m Fasada wkładu Przewód dymowy 1 8 m 0 6 m 12 o 0 6 m 12 o 0 3m 12 o 1m 3m 3m 1 5m 0 3m 0 3m 12 o a b c d Chimney Façade of the insert Maximum 2m ...

Page 8: ...s X Brick chimney 160 Combustible elements Figure 5 Safe distance of the chimney from combustible elements dimensions in mm Safe distance for conducting the connecting pipe combustion gas pipe through a combustible wall is at least 20 cm Figure 6 Method of conducting the combustion gas pipe through a combustible wall dimensions in mm 200 200 200 Ściana palna Rura spalinowa Wypełnienie lekki beton ...

Page 9: ...on gas outlet is to be twice the size of the chimney diameter it ought to protect the chimney against adverse weather rain snow and foreign bodies it ought to be easily accessible for maintenance and cleaning of the chimney in case of two adjacent chimneys tip of one chimney ought to be located at least 50 cm above the other one in order to avoid mutual interference of produced negative pressure f...

Page 10: ...ied to fireplace inserts Pursuant to data specified in table 4 section area of the air inlet ought to be 200 cm2 The following conditions must be observed while constructing the installation air is to be supplied from the direction of prevailing winds air is not to be supplied from the direction of the street a damper is to be installed to allow cutting off air supply while the fireplace is not in...

Page 11: ...ent of mineral wool below 0 09 W mK measured at the temperature of 200 C is required This is crucial as unrestricted air flow of a sufficient quantity in compliance with local regulations is needed ensuring required cooling the insert and important to further efficiency of the whole air heating system 5 cm is to be measured between external ends of radiators and insulation of the enclosure Enclosu...

Page 12: ...ęp 5 cm Izolacja Dopływ powietrza z zewnątrz śr 160 Obudowa Izolacja Kratki wylotu powietrza konwekcyjnego Kratki wentylacyjne komory dekompresyjnej Izolowana pólka dekompresyjna Dopływ powietrza konwekcyjnego Insulation Gap of 5cm Insulated decompression shelf Ventilation grates of the decompression chamber Convection air outlet grates Insulation Enclosure Convection air supply Outdoor air supply...

Page 13: ...openings previously cut out in the separating shelf Ensure thorough sealing of connections figure 17 However if air is to be distributed by a turbine because of significant distances forced circulation termination of the pipe sucking hot air from the hood ought to be located app 15 cm below the bottom edge of outlet grates in the hood to prevent possible suction of cold air through outlet grates f...

Page 14: ...on manual for fireplace insert KFDECOENG1 1562012 14 Figure 17 Connection of gravitational distribution to the hood Dystrybucja grawitacyjna rura o min średnicy 150 mm Gravitational distribution pipe with min diameter of 150mm ...

Page 15: ...n the one hand consider proximity of the beam to external walls of the fireplace insert and on the other hand radiation of the furnace glazed door which is usually located very close to the fireplace beam Remember that both the internal surfaces and the bottom surface of the beam are made from combustible materials and may not be in contact with a temperature above 65 C Figure 19 presents several ...

Page 16: ...ever please remember that heating capabilities of the fireplace insert are also influenced by other factors including quality of wood used humidity and calorific value climate conditions ambient temperature chimney draught properly constructed installation of the fireplace insert properly constructed installation of hot air distribution time of heating the rooms by means of the fireplace insert pr...

Page 17: ...ody of the device 2 2 Lighting up NOTE If the KFD ECO fireplace insert is not used for a prolonged time before lighting up check if the chimney is passable The fireplace heating system you have purchased is an ecological economical and efficient system which apart from obvious economic advantages can give you a lot of pleasure by creating a very pleasant and cosy atmosphere at home with the firepl...

Page 18: ...room fuel should only be supplemented during the final stage of combustion i e when only a layer of embers remains in the furnace The furnace door is to be opened slowly to equalise the pressures and avoid smoking and it is to be closed immediately after adding fuel If fuel is added at longer intervals when there is only a layer of embers in the furnace the lighting up process ought to be divided ...

Page 19: ...nd maintain the device in operation for as long as possible avoid short cycles of lighting up and extinguishing the fireplace insert at least during the initial stage 5 during the first cycles of lighting up do not place any objects on the device in particular on its lacquered surfaces Moreover do not touch lacquered surfaces during operation of the device 6 after the device is annealed it may be ...

Page 20: ...ould be reduced by means of the damper 2 4 Maintenance The way of using the fireplace and the quality of wood used for combustion are crucial to the phenomena occurring inside the furnace This requires periodic inspections and maintenance of the fireplace and cooperating elements Only original parts supplied by the fireplace insert manufacturer may be used as spare parts Moreover the duct supplyin...

Page 21: ...cks Cracking may only be caused by a mechanical shock impact violent closing of the door etc 2 4 3 Fireplace insert Inspection and cleaning of the whole fireplace is required before each heating season The inspection ought to include disassembly of internal insert elements ceramic panels deflector etc cleaning from soot and ash especially the insert body surface under the chamotte panels accumulat...

Page 22: ...ctive of the class type or make of the fireplace insert the quality of fuel used is crucial to proper operation efficiency and durability of the device The only fuel allowed in closed fireplaces is the wood of deciduous trees To enable economical usage guaranteeing your satisfaction with the fireplace wood ought to be seasoned for at least 18 months in the open air e g under an umbrella roof sawn ...

Page 23: ...replace insert cleaning of the glass pane may only be performed while the device is cold Use of any liquid substances such as alcohol petrol petroleum etc is prohibited Combustion residues ash ought to be picked up to a hermetic container resistant to the heat of embers The device may not be used at a place where emission of any kind of vapours takes place e g petroleum glue for linoleum etc Do no...

Page 24: ...e door Height of the chimney is to be measured from the point of connection of the furnace Dh hydraulic diameter 4 area circumference Furnace open on one side Area a h m Minimum reduced hydraulic diameter for the fireplace insert may not be smaller than 150 mm if chimney height is observed in compliance with figure 18 MINIMUM CHIMNEY HEIGHTS SECTION AREA OF FIREPLACE DOOR OPENING m2 CHIMNEY HEIGHT...

Page 25: ...oat fire resistant mineral wool with Alu foil FIREROCK Upper part of the enclosure hood natural stone brick stone beam wood e g oak wooden beam sheet brass wooden beam shield steel profiles 30 x 28 fire resistant gypsum board fire resistant mineral wool with Alu foil self adhesive Alu tape Alu flex Ø 100 125 or Ø 160 pipes degreased structural plasterwork gypsum finishing coat outlet grates withou...

Page 26: ...0 200 cm2 or 10 m3 h 1kW 500 cm2 1000 cm2 600 cm2 1200 cm2 Section areas of convection air inlets and outlets Opening without mesh The effective section area is equal to the area of grate opening F a b Opening with grid The effective section area is equal to half of the area of the grate opening F a b 2 The section area of the grate opening is reduced by the section area of the grate itself consti...

Page 27: ...of 12 March 2009 amending the regulation on technical conditions to be met by buildings and their situation PN 89 B 10425 Flues exhaust gas ducts and brick ventilation ducts Technical requirements and inspection upon acceptance PN EN 13229 Fireplace inserts with open solid fuel fireplaces Requirements and tests December 2002 AMENDMENT TO THE POLISH NORM PN EN 13229 2002 A1 March 2005 AMENDMENT TO ...

Page 28: ...ficiency index EEI 104 106 107 energy efficiency at nominal heat output 78 1 79 05 80 seasonal space heating energy efficiency 69 1 70 05 71 CO emission at 13 O2 0 087 0 0915 0 096 mg Nm3 1082 1140 1198 dust emission at 13 O2 mg Nm3 31 5 30 5 30 OGC at 13 O2 mg Nm3 68 110 120 NOX emission at 13 O2 mg Nm3 152 139 5 127 flue gas mass flow g s 10 3 11 55 12 8 verage smoke temperature at smoke outlet ...

Page 29: ...from ash 3 Insufficient negative pressure in the chimney 3 Check if the inspection door is closed clean the chimney and connecting duct recommended installation of a mechanical combustion gas exhaust 4 Too humid wood 4 Replace the wood with dry wood humidity under 20 5 Too large slivers used for lighting up 5 Use smaller slivers 6 Bad weather conditions 6 Check if burning improves once the weather...

Page 30: ...nnecting tee pipe in the chimney is tight V Significant bloom of tarry substances creosote appears on the glass pane 1 Too humid wood 1 Replace the wood with dry wood humidity under 20 2 Insufficient negative pressure in the chimney 2 Check the reasons described in points III 1 4 3 Clogged air blow in openings in the furnace 3 Clean interior of the furnace from ash VI Fire in the chimney or flue 1...

Page 31: ... Installation and operation manual for fireplace insert KFDECOENG1 1562012 31 7 Drawings of the KFD ECO inserts KFD ECO 5161 L P KFD ECO 5172 L P ...

Page 32: ... Installation and operation manual for fireplace insert KFDECOENG1 1562012 32 KFD ECO 5183 L R H ...

Page 33: ...stallation and operation manual for fireplace insert KFDECOENG1 1562012 33 Inspection log The inspection ought to be performed once a year by an Authorised KFD Fitter Date Performed work Company Signature ...

Page 34: ... Installation and operation manual for fireplace insert KFDECOENG1 1562012 34 Date Performed work Company Signature ...

Page 35: ... Installation and operation manual for fireplace insert KFDECOENG1 1562012 35 Date Performed work Company Signature ...

Page 36: ...ENG1 1562012 36 ver KFDECOENG1 20181123 COPYRIGHT 2018 BY KFD Sp z o o v 20181123 This publication may not be reproduced in part or in whole without the written permission of KFD Sp z o o KFD reserves the right to make changes in materials construction and design ...