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11

AS-50x

Operation

Winching Techniques 

1.  Take time to assess your situation and plan 

your pull.

2.  Put on gloves to protect your hands.

3.  Disengage the clutch to allow free-spooling 

and also save battery power.

4.  Attach the hook strap to the clevis hook.

5.  Pull out the cable to your desired anchor 

point using the hook strap.

6.  Secure the clevis hook to the anchor point: 

Sling, chain or snatch block. Do not attach 

the hook back onto the cable.

7.  Engage the clutch.

8.  Start your engine to ensure power is being 

replenished to the battery.

9.  Power in the cable guiding the cable under 

tension to draw up the slack in the cable. 

Once the cable is under tension, stand 

clear. Never step over the cable.

10.  Double check your anchors and make sure 

all connections are secure.

11.  Inspect the cable. Make sure there are at 

least 5 wraps of cable around the winch 

drum.

12.  Place cable hook stopper over the cable 

approximately 5 to 6 feet from the hook. 

13.  Clear the area. Make sure all spectators 

stand clear and that no one is directly in 

front or behind the vehicle or anchor point.

14.  Begin winching. Be sure that the cable 

is winding evenly and tightly around the 

drum. The vehicle that is being winched can 

be slowly driven to add assistance to the 

winching process. Avoid shock loads; keep 

the cable under tension.

15.  The vehicle to be winched should be placed 

in neutral and the parking brake released. 

Only release the loads to the winch. This 

can damage the winch, cable and vehicle.

16.  The winch is meant for intermittent use. 

Under full load with a single line rig do not 

power in for more than a minute without 

letting the motor cool down for a few 

minutes and then resume the winching 

operation.

17.  The winching operation is complete once 

the vehicle is on stable ground and is able 

to drive under its own power.

18.  Secure the vehicle. Be sure to set the 

brakes and place the vehicle in park. 

19.  Release the tension on the cable. The winch 

is not meant to hold the vehicle for long 

periods of time.

20.  Disconnect the cable from the anchor.

21.  Rewind the cable. Make sure that any cable 

already on the drum has spooled tightly 

and neatly. If not, draw out the cable and 

re-spool from the point where the cable is 

tight.

22.   Keep your hands clear of the winch drum 

and fairlead as the cable is being drawn in.

23.  Secure the hook and hook strap.

24.  Disconnect the remote control and store in a 

clean, dry place.

25.  Clean and inspect connections and mount-

ing hardware for next winching operation. 

26.  Never use the winch as a tie down.

27.   Use brake pedal when under full tension. 

Summary of Contents for Assault AS-50x

Page 1: ...nd pictures are not easy to see At times you will find the overall look of the instructions to be less than professional However we feel it is better to provide what we have rather than provide nothin...

Page 2: ...Model AS 50x Owner s Manual and Operating Instructions 5000 lb ATV UTV WINCH Revision Date 2020 12 09...

Page 3: ...Tips for Safe Operation 10 Self Recovery 10 Winching Techniques 11 Maintenance 12 Lubrication 12 Cable Assembly Replacement 12 AS 50x Specifications 13 Performance Specifications 13 Model Winch Diagra...

Page 4: ...out our products visit our web site at www kfiproducts com Record the model as well as date and place of purchase for future reference Have this information available when ordering parts and when maki...

Page 5: ...DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury Manual Conventions This manual uses the following symbols to help differentiate between d...

Page 6: ...RNING Never step over a cable or near a cable under load WARNING The cable may break before the motor stalls For heavy loads at or near rated capacity use a pulley block snatch block to reduce the loa...

Page 7: ...ct the remote control and finish spooling by rotating the drum by hand with the clutch disengaged Keep hands clear of the fairlead and drum while the winch is under power WARNING Duration of winching...

Page 8: ...the winch mount or bumper Free spooling Clutch 5 The clutch allows the operator to manually disengage RELEASE the spooling drum from the gear train Engaging the clutch ENGAGE locks the winch into the...

Page 9: ...3 UTV Dash Mounted Rocker Switch Kit 1 Most UTV s and SxS s have predefined switch locations that are pre scribed or marked for mounting and require finish cut with a knife 2 Use the cut out dimension...

Page 10: ...nd black to black Do NOT tighten nuts Route the other ends to your battery location See diagram on page 8 4 Connect the Dash rocker switch to the contactor black to black and green to green See diagra...

Page 11: ...t 1 877 346 2050 for instructions or visit our website at www kfiproducts com and look in the support section BATTERY BLUE YELLOW RED BLACK NEG POS NEG POS TO WINCH YELLOW POST TO BATTERY BLACK POST T...

Page 12: ...sting against your fairlead Tighten fasteners 3 To stow hook engage clutch and retract synthetic rope onto winch spool until hook is snug against the hook stopper and Switch Wiring Diagram Installatio...

Page 13: ...h the engine off the battery may be drained and too weak to restart the engine Get to know your winch before you actually need to use it We recommend that you set up a few test runs to familiarize you...

Page 14: ...eing winched can be slowly driven to add assistance to the winching process Avoid shock loads keep the cable under tension 15 The vehicle to be winched should be placed in neutral and the parking brak...

Page 15: ...on may be required using a high temperature lithium grease Cable Assembly Replacement It is recommended that any modifications be performed by a manufacturer s authorized repair facility and that only...

Page 16: ...es 113 mm Length 13 9 inches 353 mm Bolt Pattern 4 7 8 x 3 124mm x 76 mm Line Speed and Motor Current First Layer Line Pull Max lbs 0 1500 2500 3500 4500 5000 kgs 0 680 1134 1588 2041 2268 Line Speed...

Page 17: ...14 AS 50x AS 50x Specifications Parts Diagram...

Page 18: ...5 x 8 1 32 500200 Drum Assembly 1 33 500012 Hexagon Shaft 1 34 450002 Spring Coupling 1 35 400015 B Winch Wires Black 2 36 400016 B Battery Wires Black 2 37 250062 Wire Tap 2 38 250061 Terminal Protec...

Page 19: ...r without normal power Worn Brushes Get a replacement End Cap A CAPKIT Call KFI Technical support Loose or corroded cable connections Clean Tighten or Replace Motor is overheating Winch running time i...

Page 20: ...aused by compression from the cable being wound on the winch drum or through a pulley block This is usually considered normal A sign of heat damage is when you compress D the glazed section E of the c...

Page 21: ...roducts P O Box 32 721 Sata Drive Spring Valley MN 55975 www kfiproducts com Made in China 2019 Kappers Fabricating Inc Corporate Office Kappers Fabricating Inc P O Box 32 1015 Industrial Drive Spring...

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