16
AS-50x
Troubleshooting
Problem
Cause
Solution
Winch runs one way
Defective or Stuck Contactor
Tap Contactor to loosen plungers.
Repair or Replace Contactor.
Defective Switch Assembly
Replace Switch Assembly.
Contactor Issue
Double check your winch wiring diagram to make
sure all wires are correct.
Refer to our contactor troubleshooting guide at
www.kfiproducts.com under “Support”
Call KFI Technical support
Contactor clicks but the
winch does not run
Wired Incorrectly
Double check your winch wiring diagram to make
sure all wires are correct.
Hand remote / Dash rocker wires need to always
be green to green and black to black.
Call KFI Technical support
Motor Issue
Call KFI Technical support
Brake Spring installed backwards
Call KFI Technical support
Motor runs but the cable
is not moving
Cable is not Attached to the Spool
Refer to our cable retie guide at
www.kfiproducts.com under “Support”
Winch is not engaged
Rotate the clutch cap to “engage”
Broken coupler or Stripped shaft
Replace Coupler / Shaft
Motor runs slowly or
without normal power
Worn Brushes
Get a replacement End-Cap #A-CAPKIT
Call KFI Technical support
Loose or corroded cable connections Clean, Tighten, or Replace
Motor is overheating
Winch running time is too long
Allow winch to cool down periodically.
WARNING
PLOWING ALERT
READ BEFORE USING YOUR WINCH TO LIFT A PLOW
ATV winches are one of the most widely used methods of lifting a plow. When used properly they are
a perfect match to any plow system but proper precautions and correct usage are required to prevent
costly damage.
When lifting a plow using a winch it is very important to stop the plow before its full lift height is reached.
Failure to do so will cause the winch to pull against itself and can, and most likely will, cause damage to
the winch, your plow frame and your ATV.
Please remember that winch damage such as stripped gears, broken housings and bent and damaged
parts caused by exceeding your plows lift height are not covered by warranty.
Special precautions should be taken when backing up or other instances where you may be distracted
and forget your finger is still on the power-in switch.
A little practice and common sense will ensure a trouble free plow season and prolong the life of your
equipment.
