Ki Mobility Rogue and Rogue XP, Technical Manual

Page 1: ...THIS TECHNICAL MANUAL HAS BEEN DEVELOPED FOR AND INTENDED TO BE USED BY A QUALIFIED TECHNICIAN WORKING FOR AN AUTHORIZED KI MOBILITY DEALER...

Page 2: ...tive Technology Practitioner ATP or clinical professional trained to do wheelchair repairs adjustments and retrofits Additional information can be found in the Rogue and Rogue XP Owner Manuals The own...

Page 3: ...R Swing Away Armrest Available on Rogue XP 27 S Cane and Crutch Holder 28 T Luggage Carrier 29 U Handrim Configurations 30 V Handrim Construction 31 W Seat Pan 32 X Seat Upholstery 33 Y Side Guards 3...

Page 4: ...form its function properly without damaging any parts or hardware on the chair Tools Needed 2 5mm Allen Wrench Two 8mm Wrenches 3mm Allen Wrench Two 10mm Wrenches 4mm Allen Wrench 13mm Wrench 5mm Alle...

Page 5: ...rame to outside of front tube F Front Seat Height see diagram 1 Measured from floor to top of seat tube at front of seat sling G Footrest Width see diagram 1 Measured from inside of front tube to insi...

Page 6: ...C into the caster mount housing with the two caster pinion caps B with two screws A E using two 3mm Allen wrenches 2 Install the caster adjust F and the pinion housing bolt plate G with the two screws...

Page 7: ...e fork assembly NOTE Based on your configuration the caster may need to be removed first to allow clearance for wrench See step 3 2 Remove two socket screws using two 3mm Allen wrenches and remove ste...

Page 8: ...16mm wrench 2 Install caster wheel H into fork B with two screws C a threaded barrel D and two spacers G using two 4mm Allen wrenches NOTE There are two sizes of caster stems standard and 3 4 and thre...

Page 9: ...sing a wrench 2 Install caster wheel F onto fork B with a screw E the axle shaft G and secure with E Ring H NOTE There are two sizes of caster stems standard and 3 4 and two sizes of forks short and t...

Page 10: ...9 Caster Forks and Stems Frog Legs Ultra Sport Fork Assembly 1 Install Frog Leg Ultra Sport Fork A onto caster wheel E with axle B screw C and two spacers D using two 4mm Allen wrenches A B C D D E...

Page 11: ...Caster Forks and Stems Frog Legs Phase 2 Carbon Fork Assembly 1 Install Frog Leg Phase 2 Carbon Fork A onto caster wheel E with axle B screw C and two spacers D using two 4mm Allen wrenches A B C D D...

Page 12: ...but no coin is needed 1 Remove the pivot pin screw D using a 4mm Allen wrench 2 Use a punch or small screwdriver and a rubber mallet to push the pivot pin A out 3 Open the fork assembly and remove the...

Page 13: ...ould check your caster housing alignment and realign if the housing is not perpendicular to the ground Adjusting the Caster Angle For optimum performance the caster housing should always be at 90 angl...

Page 14: ...amps are rotated so the camber tube is more forward facing than rear facing In these instances call customer service at Ki Mobility 1 Install the tower clamps B C onto the frame with the camber mount...

Page 15: ...camber tube D into the camber tube mounting clamp and secure with screw B and nut C using a 4mm Allen wrench and an 8mm wrench Install and tighten the two set screws A with a 2 5mm Allen wrench 4 Rep...

Page 16: ...into the camber tube NOTE The camber adapter is available with 0 2 4 6 and 8 camber 2 Secure the camber adapter into the camber tube with two screws and a threaded barrel using two 4mm Allen wrenches...

Page 17: ...the two images in the figure below to determine the version you have a For an original backrest remove three bolts E F I three saddles C J four washers B H L and three nuts A K M from back plate D to...

Page 18: ...and 4mm Allen wrench and a 10mm wrench NOTE The angle of the backrest can be adjusted using the different arc adjustment cam holes Choose the configuration that works best for the chair user 8 Secure...

Page 19: ...n wrench and a 10mm wrench NOTE The holes used for mounting are determined by the user s desired seat depth and CG 3 Secure the backrest plate I to the back mount with bolt J nylon washer G large nylo...

Page 20: ...An offset backrest spacer D is used in both sets of hardware that attach to the back post when installing the 1 Offset Backrest Mount 7 Set the angle of the backrest by turning the arc adjustment cam...

Page 21: ...g two 3mm Allen wrenches NOTE The straight upper back standard push handle and fold down push handle upper backs are shown in the image below NOTE The hole patterns on the lower section of the tubes d...

Page 22: ...NOTE The fixed height back post standard push handle and fold down push handle upper backs are shown in the image below The standard push handle and fold down push handle upper backs also require sle...

Page 23: ...detent button on the bottom of the back post will click into place when properly installed Ergo Stroller Handle Available on Rogue XP 1 Install the ergo stroller handle clamp F H onto the middle of th...

Page 24: ...ar and secure with two screws A and two nuts D using a 5mm Allen wrench NOTE The clamps can be installed onto the rigidizer bar in the straight or angled orientation See image below for details 2 Repe...

Page 25: ...e with two bolts D and two nuts A using a 5mm Allen wrench and a 10mm wrench 2 Install the T Arm assembly into the receiver Ensure the latch B clicks into place Adjust the height by loosening the heig...

Page 26: ...e the armrest to desired length available by the predrilled holes and reinstall the screw and bolts NOTE The armrest can extend up to 4 in 1 increments 3 Set the height of the armrest There are four h...

Page 27: ...ardware once the arm mount is in place 2 Install the swing away receiver F onto the swing away arm mount with three bolts G H and three nuts D E using a 3mm Allen wrench a 4mm Allen wrench an 8mm wren...

Page 28: ...backrest cable will also need to be detached put through the swing away receiver hole and back into backrest plate 2 Install two bolts A and the threaded barrel B into the swing away armrest C The bo...

Page 29: ...n wrench and an 8mm wrench 2 Install the crutch holder tube assembly onto the camber tube with the clamps D E and two bolts C using a 5mm Allen wrench 3 Install the crutch holder velcro strap A onto t...

Page 30: ...lamp and fork using two 4mm Allen wrenches 2 Secure the clamp in the desired location by installing and tightening the screw F and nut D on the backside of the clamp using a 5mm Allen wrench NOTE The...

Page 31: ...101160 101197 101160 101091 101464 101460 20 5 Spoke X Core 101961 5 Aluminum Projection Natural Fit 100629 Plastic Coated 101756 100724 101897 101963 22 5 Spoke X Core 101962 101898 101964 24 5 Spok...

Page 32: ...sequencing of hardware for the three styles of handrims is shown below The specific hardware used is determined in the chart on the previous page based on the tire and handrim being used Spacer Style...

Page 33: ...all the tape onto the seat as shown in the image below The tape should cover as much area as possible without hanging over the edge or covering one of the screw holes Part Number Tape Size Seat Pan De...

Page 34: ...peat on opposite side The seat rail is shown outside of the sleeve to show the hole alignment in the image below 2 Secure the seat rail and seat upholstery onto the chair frame with screws A using a P...

Page 35: ...rench Repeat on opposite side Removable Adult Side Guard 1 Install the adult side guard D onto the side guard post C with two screws A using a 4mm Allen wrench On the opposite side install the side gu...

Page 36: ...he side guard post C with two screws A using a 4mm Allen wrench On the opposite side install the side guard post stop B with a screw A using a 4mm Allen wrench NOTE The height of the pediatric side gu...

Page 37: ...der in the desired position for the occupant This can be adjusted again later 2 Set the height of the back post by installing the post stop B with a screw A using a 4mm Allen wrench The height of the...

Page 38: ...lts from the post mount with a 3mm Allen wrench 2 Rotate the fender either way to align the fender with the profile of the tire 3 Rotate the post mount plate so the four holes align with the desired h...

Page 39: ...F I three saddles C J four washers B H L and three nuts A K M from back plate D to remove the back post using a 4mm Allen wrench an 8mm wrench and a 10mm wrench Twist off the cable housing to detach...

Page 40: ...erent arc adjustment cam holes Choose the configuration that works best for the chair user 7 Secure backrest assembly to the frame by installing two bolts L saddleback M two saddles B and two nuts A u...

Page 41: ...used to elevate the footrest platform install between the footrest platform and the footrest adjustable clamp 3 Install the footrest protectors C by peeling the backing off of the tape B and sticking...

Page 42: ...e offset are shown below The installation process is the same for both footrest tubes 2 Install two screws C into the footrest flip stop clamp to secure the footrest tubes using a 5mm Allen wrench Ins...

Page 43: ...ing the footrest platform C onto the clamp with two screws D and two nuts E using a 5mm Allen wrench 2 Install the two clamps C D one end on the footrest tube and the other end around the frame tube w...

Page 44: ...bracket with two screws I and two saddles G using a 4mm Allen wrench 4 Install foot platform C onto pivots with two screws B using a 5mm Allen wrench While installing the foot platform slide the flip...

Page 45: ...both sides are adjusted equally 5 Retighten each set screw to 40 in lbs Rogue XP Frame Width 1 The Rogue XP frame width is changed with the frame connector C which is available in 0 1 2 and 3 lengths...

Page 46: ...2 Install the wheels B onto the anti tip tube with a bolt C and nut A using two 10mm wrenches 3 Install the anti tip receiver B onto the camber tube mounting clamp with two screws A and two nuts C usi...

Page 47: ...h Wheel 1 Assemble the 5th wheel arm mount as shown below using two wrenches 2 Install the caster D into the 5th wheel mount forks with two screws A threaded barrel B and two caster spacers C using tw...

Page 48: ...Slide the camber tube halfway out as shown below NOTE If you are retrofitting to the standard 5th wheel remove the camber tube completely because a new camber tube is needed 4 Slide the 5th wheel mou...

Page 49: ...stalling three screws A B using a 4mm Allen wrench Install the 5th wheel into the clamp and ensure the detent buttons click or lock into place Dynamic 5th Wheel 1 Assemble the 5th wheel arm mount as s...

Page 50: ...sing two 4mm Allen wrenches 3 Loosen the camber tube mount clamps by removing the bolt and nut from both sides using a 4mm Allen wrench and an 8mm wrench Slide the camber tube halfway out as shown bel...

Page 51: ...rs B and two nuts A using a 5mm Allen wrench and a 10mm wrench Install the two screws F a threaded barrel E and indexing plunger G using two 3mm Allen wrenches Install the 5th wheel into the clamp and...

Page 52: ...y into tubular receiver B 3 Rotate the assembly in receiver to align slot C and cross pin D 4 Release knob A Adjusting the Position from the Floor 1 The caster stem is adjustable within the Dynamic 5t...

Page 53: ...not move as much when weight is applied to the system 1 Remove dynamic 5th wheel assembly from chair 2 Remove screw A using two 4mm Allen wrenches 3 Using Allen wrench push threaded barrel B out of ar...

Page 54: ...is on the next page The Under Seat Scissor Lock always comes assembled so it is not shown below Push to Lock Flush Mount Short Thro Scissor Locks Low Profile Scissor Lock Extension Bar Assembled View...

Page 55: ...chair frame in position using a 5mm Allen wrench and a 6mm Allen wrench Once installed ensure wheel lock engages at least 1 8 into tire and locks properly prevent the chair from moving when engaged N...

Page 56: ...rench NOTE The push and pull to lock wheel lock is shown below The process of removing the clamp is the same for all of the wheel locks NOTE Always loosen wheel lock hardware by alternating between th...

Page 57: ...or the other three wheel locks remove hardware using a 4mm Allen wrench and a 10mm wrench 4 Rotate the wheel lock bar 180 Low Profile Scissor Lock Short Thro Scissor Lock Push to Lock Flush Mount Whee...

Page 58: ...ock hardware by alternating between the two bolts while tightening a little at a time This prevents overclamping on one set of hardware which can lead to binding of the fasteners and increased difficu...

Page 59: ...location NOTE The outside clamp B is not used when the COG is set at 0 25 or less The inside clamp is bolted directly onto the chair frame when outside clamp is not used NOTE The outside clamp B is al...

Page 60: ...d height and replace the two M5 bolts 3 Repeat on both sides of the wheelchair NOTE Height adjustments are in increments NOTE A front caster adjustment should be made to correspond with any change in...

Page 61: ...1 Loosen the cap screws A 1 per side that secure the camber tube clamp 2 Rotate the camber tube B until the screws C that secure the camber studs are level with the ground The toe is now set at zero...

Page 62: ...or further away from the hips It also compensates for camber adjustment and gives the proper wheel spacing to maximize pushing efficiency To Adjust the Wheelbase Width 1 Loosen the nut A with a 24mm w...

Page 63: ...Drive and base the following instructions on that wheel side 4 Install new axle mounts onto towers with the two M5 socket head cap screws and two M5 nylock nuts on each side using a 4mm Allen wrench a...

Page 64: ...ylock nuts using a 4mm Allen wrench and an 8mm wrench See image below 7 Install the handrim hub and OAD handrim onto your drive wheel with the key washer and spacer and secure with four bolts Ensure k...

Page 65: ...e below are used for mounting the Dynamic 5th wheel option and face towards the back of the chair A Standard 5th wheel option will have one hole and face towards the back of the chair NOTE In some cha...

Page 66: ...d nuts until after the next step See image below 2 Loosen the M5 socket head cap screws and M5 nylock nuts using a 4mm Allen wrench and an 8mm wrench to swap the hex drive shaft for the blade drive sh...

Page 67: ...backrest assembly style found on the chair 3 Rigidizer Bar See back post section which begins on page 20 Use the section that corresponds with the back post style found on the chair 4 Footrest Assembl...

Page 68: ...Ki Mobility 5201 Woodward Drive Stevens Point Wisconsin 54481 715 254 0991 www kimobility com DCN0480 1...