KI CR45, Technical Manual

Page 1: ...THIS TECHNICAL MANUAL HAS BEEN DEVELOPED FOR AND INTENDED TO BE USED BY A QUALIFIED TECHNICIAN WORKING FOR AN AUTHORIZED KI MOBILITY DEALER...

Page 2: ...performed by an Assistive Technology Practitioner ATP or clinical professional trained to do wheelchair repairs adjustments and retrofits Additional information can be found in the CR45 User Instruct...

Page 3: ...on 35 N Foot Tilt Mechanism Installation 37 O Transit 39 P Anti Tips 40 Q Back Height 41 R Backrest Angle Adjustment 43 S Seat Pan 44 T Center of Gravity COG 45 U Adjusting the COG 46 V Wheel Lock Con...

Page 4: ...eeded 3mm Allen Wrench Two 8mm Wrenches 4mm Allen Wrench Two 10mm Wrenches 5mm Allen Wrench Two 13mm Wrenches Torque Wrench 11mm Wrench Phillips Screwdriver 19mm Wrench Frame Tube Base Frame 1 1 4 Squ...

Page 5: ...Low 6 Short 5 17 7 Low 6 Short 6 17 5 8 Low 7 Short 3 6 16 5 Low 6 Short 3 16 5 6 Low 6 Short 4 17 7 Low 6 Short 5 17 5 8 Low 7 Short 6 6X2 16 5 Low 6W Short 1 16 5 6 Low 6W Short 2 17 7 Low 6W Short...

Page 6: ...Short 2 18 7 Low 7 Short 3 18 5 8 Low 7 Short 4 19 8 High 6 Short 6 8 18 6 Low 7 Short 1 18 5 7 Low 7 Short 2 19 8 Low 7 Short 3 Tire Type Caster Size Seat Height Axle Position Base Frame Caster Fork...

Page 7: ...Tire Type Caster Size Seat Height Axle Position Base Frame Caster Fork Caster Stem Fork Hole 20 Mag Pneumatic 4 16 1 High 5 Short 3 16 5 2 High 5 Short 4 5 16 1 Low 6 Short 4 16 5 2 Low 6 Short 5 17...

Page 8: ...20 5 7 High 7 Tall 5 6 16 1 Low 6 Short 3 16 5 2 Low 6 Short 4 17 3 Low 6 Short 5 17 5 4 Low 6 Short 6 19 5 High 7 Short 4 19 5 5 High 7 Tall 2 20 6 High 7 Tall 3 20 5 7 High 7 Tall 4 6X2 16 1 Low 6W...

Page 9: ...Low 6 Short 6 18 5 4 High 6 Short 5 20 5 4 High 7 Tall 3 8 18 3 Low 7 Short 1 18 5 4 Low 7 Short 2 20 5 5 High 7 Short 4 Tire Type Caster Size Seat Height Axle Position Base Frame Caster Fork Caster...

Page 10: ...3 18 5 3 Low 7 Short 4 19 4 Low 7 Short 5 8 18 2 Low 7 Short 1 18 5 2 Low 7 Short 2 19 3 Low 7 Short 3 Tire Type Caster Size Seat Height Axle Position Base Frame Caster Fork Caster Stem Fork Hole 24 M...

Page 11: ...8 15 18 3 1 8 7 6 5 5 9 15 19 3 1 8 7 6 5 5 9 15 20 3 1 8 7 6 5 5 9 15 21 3 1 8 7 6 5 5 9 15 22 3 1 8 7 6 5 5 9 16 14 1 2 9 8 7 6 5 9 16 15 2 1 8 7 6 5 4 8 16 16 2 1 8 7 6 5 4 8 16 17 3 1 8 7 6 5 5 9...

Page 12: ...0 9 8 8 12 20 15 4 4 11 10 9 8 8 12 20 16 4 4 11 10 9 8 8 12 20 17 5 3 10 9 8 8 8 12 20 18 5 3 10 9 8 8 8 12 20 19 6 3 10 9 8 8 8 12 20 20 6 3 10 9 8 8 8 12 20 21 7 2 9 8 8 8 8 12 20 22 7 2 9 8 8 8 8...

Page 13: ...0 16 15 14 1 1 8 7 6 6 6 10 16 16 14 1 1 8 7 6 6 6 10 16 17 14 1 1 8 7 6 6 6 10 16 18 14 1 1 8 7 6 6 6 10 16 19 14 1 1 8 7 6 6 6 10 16 20 14 1 1 8 7 6 6 6 10 16 21 14 1 1 8 7 6 6 6 10 16 22 14 1 1 8 7...

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Page 15: ...21 14 1 1 8 7 6 5 5 9 15 22 14 1 1 8 7 6 5 5 9 16 14 15 1 1 8 7 6 5 5 9 16 15 15 1 1 8 7 6 5 5 9 16 16 15 1 1 8 7 6 5 5 9 16 17 15 1 1 8 7 6 5 5 9 16 18 15 1 1 8 7 6 5 5 9 16 19 15 2 1 8 7 6 5 5 9 16...

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Page 19: ...1 8 7 6 5 5 9 15 19 16 5 1 8 7 6 5 5 9 15 20 16 5 1 8 7 6 5 5 9 15 21 16 5 1 8 7 6 5 5 9 15 22 16 5 1 8 7 6 5 5 9 16 14 17 3 2 9 8 7 6 5 9 16 15 17 4 1 8 7 6 5 4 8 16 16 17 4 1 8 7 6 5 4 8 16 17 17 5...

Page 20: ...9 8 7 7 7 11 19 21 20 8 2 9 8 7 7 7 11 19 22 20 9 2 9 8 8 8 8 12 20 14 21 5 4 11 10 9 8 8 12 20 15 21 6 4 11 10 9 8 8 12 20 16 21 6 4 11 10 9 8 8 12 20 17 21 7 3 10 9 8 8 8 12 20 18 21 7 3 10 9 8 8 8...

Page 21: ...1 8 7 6 5 5 9 15 19 17 7 1 8 7 6 5 5 9 15 20 17 7 1 8 7 6 5 5 9 15 21 17 7 1 8 7 6 5 5 9 15 22 17 7 1 8 7 6 5 5 9 16 14 18 5 2 9 8 7 6 5 9 16 15 18 6 1 8 7 6 5 4 8 16 16 18 6 1 8 7 6 5 4 8 16 17 18 7...

Page 22: ...8 7 7 11 19 18 21 9 3 10 9 8 8 8 12 19 19 21 9 3 10 9 8 8 8 12 19 20 21 10 2 9 8 7 7 7 11 19 21 21 10 2 9 8 7 7 7 11 19 22 21 10 2 9 8 7 7 7 11 20 14 22 7 4 11 10 9 8 8 12 20 15 22 8 4 11 10 9 8 8 12...

Page 23: ...7 6 5 5 9 15 19 18 9 1 8 7 6 5 5 9 15 20 18 9 1 8 7 6 5 5 9 15 21 18 9 1 8 7 6 5 5 9 15 22 18 9 1 8 7 6 5 5 9 16 14 19 7 2 9 8 7 6 5 9 16 15 19 8 1 8 7 6 5 4 8 16 16 19 8 1 8 7 6 5 4 8 16 17 19 9 1 8...

Page 24: ...12 19 15 22 9 4 11 10 9 8 8 12 19 16 22 10 3 10 9 8 7 7 11 19 17 22 10 3 10 9 8 7 7 11 19 18 22 10 3 10 9 8 7 7 11 19 19 22 10 3 10 9 8 7 7 11 19 20 22 10 3 10 9 8 7 7 11 19 21 22 10 3 10 9 8 7 7 11...

Page 25: ...8 15 19 19 10 1 8 7 6 5 4 8 15 20 19 10 1 8 7 6 5 4 8 15 21 19 10 1 8 7 6 5 4 8 15 22 19 10 1 8 7 6 5 4 8 16 14 20 9 2 9 8 7 6 5 9 16 15 20 10 1 8 7 6 5 4 8 16 16 20 10 1 8 7 6 5 4 8 16 17 20 10 1 8 7...

Page 26: ...Axle Sleeve Position See Page 30 31 1 2 3 4 5 8 Recline 19 14 N A 19 15 N A 19 16 N A 19 17 N A 19 18 N A 19 19 N A 19 20 N A 19 21 N A 19 22 N A 20 14 N A 20 15 N A 20 16 N A 20 17 N A 20 18 N A 20...

Page 27: ...page for actual hardware and assembly instructions after identifying parts and hole locations Align front screw with hole in base frame to set axle plate position 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15...

Page 28: ...om both sides 8 bolts Slide back canes to desired frame depth Insert Bolts A and remove bolts C Set COG and reinstall bolts C and B Always perform a final COG test with client in the chair Seat Tube S...

Page 29: ...eight Standard 3 5 Tall 4 8 Fork Size Fork Hole Location and Stem Height 1 2 3 4 5 6W 1 2 4 1 2 3 4 5 6 6 1 2 3 4 5 7 7W Align front hole of roller plate with hole to set roller position shown in posi...

Page 30: ...g the stem to the fork requires an 19mm wrench Caster Assembly Standard Stem Caster Assembly Tall Stem Use the spacers and the M8 X 1 25 X 80 bolt instead of the M8 X 1 25 X 65 when using 6X2 casters...

Page 31: ...26 1 13 746 2 14 246 3 14 746 4 15 246 5 17 466 6 17 966 7 18 466 8 18 966 1 12 633 2 13 133 3 13 633 4 14 133 5 16 353 6 16 853 7 17 353 8 17 853 1 15 866 2 16 366 3 16 866 4 17 366 5 19 586 6 20 086...

Page 32: ...8 20 916 1 16 801 2 17 301 3 17 801 4 18 301 5 20 521 6 21 021 7 21 521 8 22 021 1 16 724 2 17 224 3 17 724 4 18 224 5 20 444 6 20 944 7 21 444 8 21 944 1 17 541 2 18 041 3 18 541 4 19 041 5 21 261 6...

Page 33: ...916 1 16 801 2 17 301 3 17 801 4 18 301 5 20 521 6 21 021 7 21 521 8 22 021 1 16 724 2 17 224 3 17 724 4 18 224 5 20 444 6 20 944 7 21 444 8 21 944 1 17 541 2 18 041 3 18 541 4 19 041 5 21 261 6 21 76...

Page 34: ...1 16 724 2 17 224 3 17 724 4 18 224 5 20 444 6 20 944 7 21 444 8 21 944 1 17 541 2 18 041 3 18 541 4 19 041 5 21 261 6 21 761 7 22 261 8 22 761 1 17 406 2 17 906 3 18 406 4 18 906 5 21 126 6 21 626 7...

Page 35: ...ew struts NOTE The tilt plates are also removed to detach the tilt cable assembly using a 10mm wrench NOTE Depending on the width change new cables may be needed for the tilt assembly See cable chart...

Page 36: ...the plunger adapter A 4 Install the plunger adapter assembly onto the tilt plate and secure with two washers B and two nuts C using a 10mm wrench Routing Cable 1 Install the P Clip B to the rotary fra...

Page 37: ...push handle angles and all tilt angle Leave sufficient slack in cable to allow full range of motion of angle adjustment of push handle Allow sufficient slack in cable to allow folding of backrest Rou...

Page 38: ...ect cable routing is located on the next page Reference the image before installing the cable into the foot tilt pedal 1 Install the cables G into the nut plate E and the foot pedal F 2 Install the co...

Page 39: ...left side opposite of what is shown below the pedal mount is flipped so the the bolts still install from the inside of the chair with the nuts installed on the outside of the chair Always test the til...

Page 40: ...OTE The Transit Hook decals must be installed in the correct locations shown below NOTE The No Transit label must be removed if transit is being installed see image below for location of the label Pla...

Page 41: ...e indent buttons and ensure they pop into one of the reciver holes 3 The anti tip height can also be adjusted by pushing the lower indent button sliding the anti tip tube up or down and releasing the...

Page 42: ...and reinstall hardware through collar Stroller Handle Backrest Not Adjustable Available in STD 20 or Tall 24 Fixed Height with Adjustable Handle Backrest Not Adjustable Available in STD 22 or Tall 26...

Page 43: ...Back Height Stroller Handle Back Post Short 20 Tall 24 Fixed Height with Adjustable Handle Short 22 15 16 17 18 Tall 26 17 18 19 20 Adjustable Height with Adjustable Handle Short 18 19 20 21 22 23 24...

Page 44: ...d screw and nut on the backrest 2 Rotate backrest to desired angle Each hole represents 5 of rotation See diagram below for the angle for each hole 3 Replace screw and nut in desired hole location 4 R...

Page 45: ...1 5 15 0 15 2 5 1 4 16 0 16 3 5 1 3 17 0 17 4 5 1 2 18 0 18 4 5 1 2 18 0 Medium 16 1 5 1 5 17 0 17 2 5 1 4 18 0 18 3 5 1 3 19 0 19 4 5 1 2 20 0 20 4 5 1 2 20 0 Long 18 1 5 1 5 19 0 19 2 5 1 4 20 0 20...

Page 46: ...evers or pressing on the foot tilt pedal and letting the chair with user seated settle into it s natural resting point Read the degree on the rotary frame shown below 20 is the desired resting angle p...

Page 47: ...just the side frame assembly to the desired COG settings using the charts and diagrams listed earlier and reinstall the hardware System Resting Position Adjustment Required System Rests Between 44 and...

Page 48: ...4 1 4 UP 12 5 0 12 5 12 5 0 DOWN REV 0 12 5 UP REV 0 12 5 UP FWD NOTE MOUNTING HOLE LOCATION IN THIS CONFIG DOWN FWD DIM A DIM A Axle Position Shown in 12 Roller Position Shown in 4 FRAME SETUP Wheel...

Page 49: ...FWD 8 REV REV REV REV FWD FWD FWD 9 REV REV REV REV FWD FWD FWD 10 FWD FWD REV REV REV REV FWD 11 FWD FWD REV REV REV REV REV 12 FWD FWD REV FWD REV REV REV 3 6 FWD REV FWD FWD FWD FWD N A 7 REV REV...

Page 50: ...the wheel lock mount E with the two nuts D using a 10mm wrench 4 Secure the wheel lock assembly and mount to the channel with the bolts that are currently in the channel and two washers H and two nut...

Page 51: ...EV REV REV REV REV 10 FWD FWD REV FWD REV REV REV 2 5 REV REV FWD FWD FWD FWD N A 6 REV REV FWD REV FWD FWD FWD 7 REV REV REV REV FWD FWD FWD 8 REV REV REV REV FWD FWD FWD 9 REV REV REV REV REV FWD FW...

Page 52: ...P WHEEL DIM A 12 12 Poly 16 Low Poly 2 2 3 If Dim A causes the short wheel lock channel to interfere with the long wheel lock channel position the short channel directly behind the long 0 25 0 12 5 25...

Page 53: ...e wheel lock mount E with the two washers D and two nuts C using a 10mm wrench 4 Secure the wheel lock assembly and mount to the channel with the bolts that are currently in the channel and two washer...

Page 54: ...hree nuts D H using a 5mm Allen wrench a 10mm wrench and a 4mm Allen wrench 2 Install the foot lock assembly into the bracket mount D with two bolts E two washers B and two nuts A using a 4mm Allen wr...

Page 55: ...for cable routing as shown below using two 10mm wrenches or a 10mm wrench and a 5mm Allen wrench if foot mount tilt is present Right Foot Tilt Mount Left Foot Tilt Mount P Clips are installed on the...

Page 56: ...oximately 1 8 away from the tire Tighten the jam nut against the barrel to secure Always check the lock engages and disengages properly with no user in the chair Adjust cable adjuster until the cleat...

Page 57: ...tside of the seat frame with the T Arm bracket two bolts two washers and two nuts using a 4mm Allen wrench and a 10mm wrench 3 Install the T Arm assembly into the receiver until the latch locks NOTE T...

Page 58: ...guard post C with a screw F using a Philips head screwdriver 3 Install the side guard receiver H onto the outside of the seat frame with a bolt I and nut G using a 3mm Allen wrench and a 10mm wrench...

Page 59: ...Spoke 200533 200350 101870 200548 200539 200540 26 Ki Spoke 200534 200351 100578 200549 100907 101454 20 5 Spoke X Core 101961 5 Aluminum Projection Natural Fit 100629 Plastic Coated 101756 100724 101...

Page 60: ...sequencing of hardware for the three styles of handrims is shown below The specific hardware used is determined in the chart on the previous page based on the tire and handrim being used Spacer Style...

Page 61: ...rt 100591 N A 14 15 N A N A N A N A 9 4 Medium 100592 14 15 16 17 15 16 N A 14 15 15 16 10 4 Long 100593 16 22 18 22 17 22 16 22 16 22 17 22 11 4 Adjustable Heel Loop Reference image above Size Part N...

Page 62: ...Rotate the 4 Way Latch to desired orientation and reinsert screw with a 3mm Allen wrench Ensure that the nut stays in position while tightening the screw Do not overtighten screw or mechanism will bi...

Page 63: ...e two nuts A on the cover 2 Adjust knee height to desired setting 3 Retighten the two nuts A after desired height is attained Bearing Construction There are two sets of bearings used within the tilt f...

Page 64: ...nch and a Phillips screwdriver Slide the armrest to desired length available by the predrilled holes and reinstall the screw and bolts 3 Set the height of the armrest There are four holes on the armre...

Page 65: ...ch Ensure the sides of the clamp with the flats are used on the backrest tube Turn the screw C finger tight into the barrel nut B 2 From the top slide the IV pole assembly into the two clamps and tigh...

Page 66: ...or outward from the frame B 3 Rotate the leg rest so that it aligns with the frame until it locks into place in the latch block C Use 1 To raise the Pediatric Pro ELR lift the leg rest tube B to desi...

Page 67: ...st inward or outward before lifting it off Adjusting Calf Pad Adjusting Height of Calf Pad 1 Loosen nut C using a 10mm wrench 2 Slide calf pad arm up or down to desired location Retighten nut Adjustin...

Page 68: ...ch 2 Move footplate to desired height and reinstall hardware to secure in the hole closest to desired height NOTE Move the calf pad as needed when adjusting the length of the footrest Adjusting Knee H...

Page 69: ...and the hardware for attaching is different See figure below for parts diagram Not all parts are sold individually refer to parts manual for additional information at www kimobility com and the part...

Page 70: ...1 See figure below for a parts diagram of the Pediatric Pro ELR Not all parts are sold individually refer to parts manual for additional information at www kimobility com NOTE Parts chart located on n...

Page 71: ...Hanger Latch Assy L 1 6 000073 M5 Threaded Barrel 1 7 001304 001307 000105 000110 Footplate Aluminum Angle Adj 10 11W 18 20W L R 1 8 000048 Footplate Angle Adj Casting 1 R 1 000050 Footplate Angle Ad...

Page 72: ...ts Ensure latch catches to secure the canopy assembly in the tube mounts For rain ensure the fabric around the edge is folded to create the channel which catches water and dispenses it behind the chai...

Page 73: ...72 Canopy 3 To remove just the canopy push in the latch on both stems and lift up and out of tube mount Push latch in to clear the tube mount...

Page 74: ...Ki Mobility 5201 Woodward Drive Stevens Point Wisconsin 54481 715 254 0991 www kimobility com DCN0912 0...