KICE Pneu-Jet Filter, Operator'S Manual

Page 1: ...1 Kice InDustries Inc FLT M03 0002 012420 Operators Manual Pneu Jet Filter Skilled Air for Industry Operators Manual Pneu Jet Filter Pneu Jet Filter Skilled Air for Industry...

Page 2: ...from the date of shipment Company agrees to repair or replace at its option any parts found to be defective in the opinion of the Company Company is not liable for any costs in connection with the re...

Page 3: ...tion 4 3 General Information 5 4 Safety Precautions 9 5 Delivery Inspection and Installation Preparation 12 6 Storage 13 7 Installation 13 8 Filter Operation and Start Up Procedure 19 9 Filter Mainten...

Page 4: ...or additional information application assistance or special service please contact us by phone at 316 744 7151 or email at sales kice com We ll need to know the MODEL and SERIAL NUMBER of your Kice Pn...

Page 5: ...erms disconnect and lockout or lockout tagout as used in this manual means that power to the Kice Pneu Jet filter has been disconnected through the use of a padlockable manual power cutoff or power lo...

Page 6: ...ts contact the Customer Service Department or Quick Ship Department Kice Industries Inc 5500 Mill Heights Drive Wichita Kansas 67219 2358 Toll Free 877 289 5423 Main Phone 316 744 7151 Fax 316 744 735...

Page 7: ...chased items such as speed reducers motors and positive pressure pumps are covered by the manufacturer s warranty If there is a problem with a purchased item check with the local supplier or service r...

Page 8: ...res The following publications provide valuable information on fire and explosion protection and can be helpful to insure your facility is properly equipped NFPA 652 Standard on the Fundamentals of Co...

Page 9: ...r personal safety When you see this symbol be alert Your personal safety or the safety of others may be affected Follow the instructions in the safety message Safety Decals The Kice Pneu Jet filter de...

Page 10: ...s all moving parts are completely enclosed and all guards grates and maintenance panels are in place and securely fastened All protective covers guards grates maintenance panels switches and warning d...

Page 11: ...omplete required Kice Pneu Jet filter service Never stand under any kind of hoists or lifting mechanisms whether or not it is loaded or in operation Never stand under or near a Kice Pneu Jet filter or...

Page 12: ...filter is still secured to freight platform Slab Mounted Units A qualified engineer should design the foundation and or footings for the filter The slab should be extended to support accessory equipme...

Page 13: ...ound each hole and mount the filter housing 4 If an airlock valve is required it should be mounted to the hopper discharge flange or sight glass assembly Additional support may be required 5 Tighten a...

Page 14: ...ch air tank has its own junction box A local electrician must run a conduit from the control box to each junction box on the filter Wiring from the controller to the junction box terminals should be 1...

Page 15: ...form make sure the tabs on both sides of the cleaning platform are on the outside of the door frame Check to make sure the cleaning platform is level and secure The platform should not rest against or...

Page 16: ...stem NOTICE Kice Industries Inc will always supply internal safety grating in the bottom of the filter housing if it is to be mounted onto a storage bin to prevent personnel bags and cages from droppi...

Page 17: ...igure 7 Installation Continued Figure 7 2 Check the filter bag for proper length The filter bag should be only 2 longer than the bag retainer cage 3 Tuck the overextended portion of the filter media i...

Page 18: ...the assembly from slipping off see Figure 11 7 Tighten the clamp with either a screwdriver a nut runner with a 5 16 socket or a ratchet with an extension which will help facilitate the installation It...

Page 19: ...pressurized air through the manifold into the top of each bag in that row This pulse of air causes the dust particles collected externally on the filter media to be dislodged and fall into the hopper...

Page 20: ...es the pressure equalizes allowing the diaphragm to close As the pulse of air is fired through the manifold and down the tubes located above the filter bag the pulse creates a shock effect that dislod...

Page 21: ...ller will activate the outputs sequentially whenever the pressure switch contacts are closed When the pressure switch contacts open the output sequencing stops Reclosing of the contacts will cause the...

Page 22: ...ration Start Up Procedure Continued The DCT510ADC operates on 10 to 35 VDC The DCT500ADC Low Cost Timer Controller is designed for continuous cleaning methods or on demand pulse jet cleaning systems D...

Page 23: ...Milliseconds Opera ng Voltage 120 10 VAC 50 60 Hz O Time Adjustable from 1 to 180 Seconds DCT1022DC Adjustable from 1 to 225 Seconds Op onal Voltage 220 10 VAC 50 60 Hz Output Protection Type 10 30 V...

Page 24: ...vate followed by an independently timed off period Each time sequence is infinitely adjustable within the stated time range Following the number 1 on and off time the number 2 on and off time will be...

Page 25: ...x 10 x 5 11 20 DNC T2032 A10 32 14 x 12 x 6 17 32 1994 to 2008 Specifications Time Delay Input On Time Adjustable from 50 to 500 Milliseconds Opera ng Voltage 120 10 VAC 50 60 Hz O Time Adjustable fr...

Page 26: ...shipment and to allow a short run in time for the electronics 6 Set the controller off time adjustment to a longer time span by rotating the dial clockwise until you cannot turn the dial any further W...

Page 27: ...ssure to valve must be within 2 15 psig 2 Excessive leakage Disassemble valves and clean all parts Replace parts that are worn or damaged with a complete Spare Parts Kit see Figure 16 3 Failure to Ope...

Page 28: ...ure the air tank is at atmospheric pressure 1 The solenoid operated pilot valve is mounted to the main valve bonnet with four screws Remove bonnet screws valve bonnet diaphragm spring and diaphragm as...

Page 29: ...29 Kice Industries Inc FLT M03 0002 012420 Filter Maintenance and Service Continued Figure 16...

Page 30: ...en solenoid with lead wires and conduit connection is designed to meet Enclosure Types 4 and 4X Watertight The black solenoid designated by catalog number prefix EF is designed to meet Enclosure Types...

Page 31: ...e dust may buildup to the point that the filter media needs to be removed for cleaning This condition may be corrected by running the cleaning cycle without the dusty air flowing through the filter me...

Page 32: ...or leaks a Check the Pneu Jet blast valves for leaks b Check to see if any of the Pneu Jet blast valves are stuck open and bleeding the tank air straight to the filter The electric operated 2 way pilo...

Page 33: ...rce 4 DO NOT mount the control in a high transient voltage area without an isolation transformer 5 DO NOT leave the control box door open 6 DO NOT allow a local repair shop to repair the controller Fo...

Page 34: ...ld Kit number stamped on the valve nameplate When Ordering Coils for ASCO valves order the number stamped on your coil If the number of the kit or the coil is not visible order by indicating the numbe...

Page 35: ...tion Box This junction box construction meets Enclosure Types 2 3 3S 4 and 4X Only solenoids with 1 4 spade or screw terminals may have a junction box The junction box provides a 1 2 conduit connectio...

Page 36: ...uctions For Optional Features Open Frame solenoid with 1 4 spade terminals For solenoids supplied with screw terminal connections use 12 18 AWG stranded copper wire rated at 90 C or greater Torque ter...

Page 37: ...nal valve parts for damage or excessive wear is recommended Thoroughly clean all parts Replace any worn or damaged parts Causes of Improper Operation Faulty Control Circuit Check the electrical system...

Page 38: ...g Series 8202G without adapter Torque Chart Part Name Torque Value in Inch Pounds Torque Value in Newton Meters solenoid base sub assembly 175 25 19 8 2 8 pipe adapter 90 maximum 10 2 maximum adapter...

Page 39: ...inal block see note junction box gasket junction box with 1 2Iconduit connection and grounding terminal cover screw cover cover gasket grounding screw and cup washer gasket DIN terminal adapter See to...

Page 40: ...nut gland gasket washer center screw Figure 6 DIN plug connector kit No K236034 optional feature See torque chart above Page 6 of 6 I M No V_6584_R19_sec2 ASCO Valve Inc 50 Hanover Road Florham Park...

Page 41: ...8 Socket head Socket head cap screw cap screw Bolt Thread Dia Size 1 4 20 8 4 11 12 16 11 15 5 16 18 17 24 25 33 23 31 3 8 16 31 42 44 59 41 55 7 16 14 49 67 70 95 65 59 1 2 13 74 100 110 140 100 140...

Page 42: ...42 Kice Industries Inc FLT M03 0002 012420 2016 Kice Industries Inc 5500 N Mill Heights Dr Wichita KS 67219 2358 P 316 744 7151 F 316 744 7355 sales kice com kice com...