Kikusui PFX2515, Operation Manual

Page 1: ...ions Specification 1 2 3 4 Volt Thermometer Unit OP02 PFX 5 7 App Operation Manual Charge Discharge System Charge Discharge System Controller PFX2500 Series Features of the digital CC CV control Description of the Function Connecting to a Bias Power Supply Reference Data Troubleshooting Meintenance Marked Products ...

Page 2: ...act Kikusui distributor agent Product firmware versions This manual applies to products with firmware versions 1 XX When contacting us about the product please provide us with The model marked in the top section of the front panel Firmware version See 50 page The serial number marked in the bottom section of the rear panel How to read this manual This manual is designed to be read from beginning t...

Page 3: ...ion manual This manual 1 copy LAN cable 1 pc Straight type 91 80 9230 Cable with crimp terminal 4 pcs Red 2 pc 91 80 7557 White 2 pc 91 80 7522 Thermistor 1 pc 38 00 0160 Sensing connector 1 pc 84 61 7705 26 conductor flat cable 1 pc Dc Power Supply I F cable 83 22 6050 20 conductor flat cable 1 pc Electronic Load I F cable 91 80 6136 Lock lever 2 pcs 83 06 5060 The power cord that is provided var...

Page 4: ... Kikusui distributor or agent Maintenance Inspection and Calibration To maintain the performance and safety of the product we recommend periodic maintenance inspection cleaning and calibration To prevent electric shock be sure to unplug the product before carrying out maintenance or inspection Do not remove the external cover Check periodically that there are no tears or breaks in the power cord I...

Page 5: ...f the product may cause malfunction Do not install the product on an inclined surface or in a location subject to vibrations The product may fall or tip over and cause damage and injury Do not use the product in a location subject to strong magnetic or electric fields or in a location where the input power supply signal contains large amounts of distortion or noise Doing so may cause the product t...

Page 6: ...e PFX2512 32 Setting the DC Power Supply 38 Setting the Electronic Load 39 Setting the PFX2512 42 Preparation of the DUT battery Connection 44 Connecting the DUT battery 47 3 Operations Turning On and Off of the Power Supply 50 Panel Operation 52 Outline of the External Control 52 Protection Functions and Alarms 54 Setting the Model ID 56 Test Procedure 57 4 Specification PFX2512 Functional Specif...

Page 7: ...or the DUT batteries Setting the DC Power Supply Setting the Electronic Load p 38 p 39 How do I insert an option board Attaching of the Volt Thermometer Unit p 76 How do I use the LAN interface to control the PFX2512 remotely Using BPChecker3000 to Control the PFX2512 p 32 How do I operate from the front panel Panel Operation p 52 How do I know the version of firmware Turning on of the power switc...

Page 8: ... the protection function is activated p 54 7 Display Displays the status of selected function by SELECT key VOLTAGE V CURRENT A CAPACITY Ah ELAPSED TIME h min CYCLE NO PROTECT LAN interface Alarm etc p 34 p 37 p 52 p 54 8 VOLTAGE V LED It Illuminates when the voltage value is displayed when it is selected by the SELECT key p 52 9 CAPACITY Ah LED It Illuminates when the capacity value is displayed ...

Page 9: ...ints p 20 p 75 8 Extra slots for the option board Slots for installing the option board From the left slot 1 slot 2 and slot 3 p 20 p 75 9 Input Output terminal board 1 1 The terminal cover for protecting the input output terminal is being attached to the terminal when the PFX2512 is shipped from the factory Terminals for the testing device DUT the DC power supply DCPS and the Electronic load DCEL...

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Page 11: ...General Description This chapter describes the outline of product the connectable equipments and the options ...

Page 12: ...he DC power supply and the Electronic load and it can apply for the precise evaluation Any of the adjustment are not required after the system configuration is set up Precise measurement The PFX2512 equips the high precision measurement circuit and it detects the battery voltage and the charge and discharge current in high accuracy voltage measurement 100 μV resolution and current measurement 100 ...

Page 13: ...ured at an interval as short as 1 ms with the specified voltage or current step as the trigger You can acquire highly accurate voltage waveforms that are synchronized with the step current This is an optimal feature for analyzing DUT impedance and evaluating service life Expandable measurement feature By installing a Volt Thermometer Unit OP02 PFX you can expand the number of measurement points by...

Page 14: ...nic load and the DUT battery is always monitored and when any status of abnormality is detected the PFX2512 has a function to stop safely the charge and discharge testing condition The PFX2512 is controlled from a PC through the LAN interface Use the application software BPChecker3000 to set the charge discharge test conditions and to operate the PFX2512 CC SDRAM measurement memory Load Switch LAN...

Page 15: ...EC through USB to RS485 using the exclusive design of converter 1 If you want to use a temperature chamber to perform synchronized tests you require a VISA library 2 1 Use a converter of the ESPEC corp recommended 2 VISA Virtual Instrument Software Architecture is a standard developed by the VXIplug play Systems Alliance that defines software specifications for communicating with instruments from ...

Page 16: ...ite http www kikusui co jp en Please contact our distributor or agent for details The factory default settings are arranged by the following configuration DC Power supply PWR800L Electronic load PLZ1004W H range Applied configuration See Model ID DC Power supply Electronic load Maximum charging power 1 1 Because of the route loss the maximum power may not be reached to the specified number as indi...

Page 17: ...s The voltage drop is occurred in the DUT cable the connecting cable and the PFX2512 current passing circuit etc caused by flowing the charging current The route loss is the power loss of the voltage drop while the execution of charging state The allowable maximum power in the charging state is the value subtracting the route loss When the charging power exceeds the range of allowable power of the...

Page 18: ...ests with voltages that are lower than the discharge minimum operating voltage by using a bias power supply 1 What is the discharge minimum operating voltage The discharge minimum operating voltage relies on the minimum operating voltage of the Electronic load Furthermore the discharge minimum operating voltage shall be determined with adding the value of route loss the voltage drop See When the E...

Page 19: ... PFX2512 from the frame To reattach the rubber feet use the screws that you removed Removing the handle and rubber feet 1 Pull up on the handle covers two locations 2 Unfasten the M4 flat head screws two locations and remove the entire handle 3 Unfasten the screws and remove the four rubber feet Product Model Notes Rack mout frame KRA3 Inch rack EIA Standard KRA150 Milli rack JIS standard KRA150 4...

Page 20: ...mperature measurement points There are three option board slots so you can expand the number of measurement points by a maximum of 12 voltage and 12 temperature measurement points Sensing cable set TL09 PFX This cable set consists of a dedicated voltage sensing cable and thermocouple for connecting the DUT battery to a PFX2512 in which a Volt Thermometer Unit OP02 PFX is installed This product sup...

Page 21: ...Installation and Preparation This chapter describes the procedures of unpacking and preparation of the PFX2512 before use ...

Page 22: ...ble Connect the ground terminal to earth ground Use the supplied power cord to connect to an AC power line If the supplied power cord cannot be used because the rated voltage or the plug shape is incompatible have a qualified engineer replace it with an appropriate power cord that is 3 m or less in length If obtaining an appropriate power cord is difficult consult your Kikusui agent or distributor...

Page 23: ...e that the breaker is used exclusively for the equipment of the system and it separates the AC power supply line PFX2512 DC Power Supply Example properly ground power outlet for use Electronic Load Connect the power cord of each equipment to a properly ground power outlet WARNING Possible electric shock Turn off the circuit breaker of switchboard before connecting the cord Possible Fire Have a qua...

Page 24: ... terminal as multipurpose usage It can be applied to the reduction of noise under the large current operation and prevention of the malfunction Even if the cable come in contact with the chassis by any chance it can prevent the electric shock accident To secure the safety operation of the charge and discharge testing it is recommended to earthing the chassis terminal For the ground cable of the ch...

Page 25: ...cted equipments are turned off 2 Remove the terminal cover attached to the input output terminal board on the rear panel of the PFX2512 TP BUS NC02087 2 J1 100 240V 50 60Hz 2600VA MAX AC INPUT PLZ1004W Master Slave PLZ1004W PWR1600L PFX2512 DC OUTPUT DC INPUT DC INPUT J1 J2 J1 J1 DUT cable DUT cable 26 conductor flat cable Accessory Voltage sensing cable Temperature sensing cable DUT battery Cable...

Page 26: ...ection function then switch to the operation state in the external analog control p 39 2 Set the Electronic load Set the protection function then switch to the operation state in the external analog control p 42 3 Set the state of S1 switch Connecting the DUT Battery p 44 1 Connect the DUT Battery with the PFX2512 Use the DUT cable the voltage sensing cable and the temperature sensing cable 2 When...

Page 27: ... floating 4 Connect the other end of the cable with the crimp terminal to the output terminal on the rear panel of the DC power supply The crimp terminal M8 with a red cap is connected to the DC OUTPUT terminal and the crimp terminal M8 with a white cap is connected to the DC OUTPUT terminal Follow the figure for the direction of the screw If the screw are not mounted correctly the OUTPUT terminal...

Page 28: ... 26 conductor flat cable to the DC POWER SUPPLY connector on the rear panel of PFX2512 Confirm that the lock lever is pulled down and it is firmly connected 4 Insert the other end of the 26 conductor flat cable to the J1 connector on the DC POWER SUPPLY Confirm that the lock lever is pulled down and it is firmly connected Top cover Align the protrusion on the inside to the concavity of the output ...

Page 29: ...minal and the crimp terminal M6 with a white cap is connected to the DC EL terminal Pull out the cable in horizontal angle and fix it by screws 3 Insert the lock plate as included as an accessory to the both side of the load input terminal on the rear panel of PLZ 4W series 4 Insert the other end of cable with crimp to the load input terminal cover which comes with a standard accessory of the PLZ ...

Page 30: ...series using the lock plate Fix the pin located inside of the lock plate through the hole on the cover side Bolt M8 x 18 Spring washer M8 Load input terminal cover Nut M8 Cable with crimp terminal Red Cable with crimp terminal White φ10 line φ15 line φ20 line φ25 line Cut the sleeve to match the wire diameter by using the gauge as a reference Using the load input terminal cover Example of PLZ1004W...

Page 31: ...ay come off 2 Confirm that the POWER switch of all connected equipments are turned off 3 Insert the 20 conductor flat cable to the DC ELECTRONIC LOAD connector on the rear panel of PFX2512 Confirm that the lock lever is pulled down and it is firmly connected 4 Insert the other end of the 20 conductor flat cable to the J1 connector on the PLZ 4W series Confirm that the lock lever is pulled down and...

Page 32: ...ting the channel number Set the PFX2512 channel number You can specify a unique number from 1 to 7 Set the channel number before you connect the device PFX2512 connections IP address setting Necessary cable and device Features 1 Fixed IP address LAN cable Connecting the devices is easy 1 to 7 Automatic IP address assignment LAN cable Wired router Multiple PFX2512s can be connected easily Fixed IP ...

Page 33: ...col TCP IP check box and then click Properties On Windows 7 select the Internet Protocol Version 4 TCP IPv4 check box and then click Properties 4 Click Obtain an IP address automatically To the router To the LAN connector PC PFX2512 Router Do not use the WAN port that will be connected to the Internet LAN cable TP BUS PFX2121 DC POWER SUPPLY AC INPUT 90 250V 50 60Hz 60VA MAX KIKUSUI ELECTRONICS CO...

Page 34: ...multiple PFX2512s Setting the channel number Set the PFX2512 channel number You can specify a unique number from 1 to 15 Set the channel number before you connect the device Connecting the PFX2512 directly to a PC only when using a single PFX2512 If you will use only a single PFX2512 use a LAN cable to connect it to the PC Memo If you do not turn the router on first the IP address may not be obtai...

Page 35: ...ck the Local Area Connection property 3 On Windows XP select the Internet Protocol TCP IP check box and then click Properties On Windows 7 select the Internet Protocol Version 4 TCP IPv4 check box and then click Properties 4 Click Use the following IP address 5 Enter the IP address and subnet mask If you want to connect to a PFX2512 that has the IP address in the factory default settings set the I...

Page 36: ...lick the channel selection search button and then check that all the PFX2512s are displayed correctly If they are not all displayed correctly some of them may not be connected correctly or the channel numbers may be overlapping 4 Specify the IP address Specify an IP address that is not being used by another device Set the IP addresses of all the connected PFX2512s IP address 192 168 1 10 Subnet ma...

Page 37: ...2 2 Press SELECT to show the ADDRESS display The display shows Fix the address that you specified with Io Config and then the channel number This sequence is repeatedly displayed until you press SELECT to change what is displayed If the settings are displayed in the order explained above the connection is complete Example of IP address 192 168 10 52 that you specified with Io Config Operation with...

Page 38: ...of high priority or the charge and discharge test is conducted with a risk the level of safety can be improved by the setting of protection functions p 54 When the OVP or the OCP of the DC power supply activates while the charge and discharge testing is executed it becomes the state of the PS B alarm by the PFX2512 and it turns off the output Please turn off the POWER switch of the DC power supply...

Page 39: ...le you don t need to set the protection functions 3 When the PLZ 4W series is connected in parallel maximum discharge power 2 kW assign the master unit and the slave unit 4 Set the external analog control 5 Set the slew rate 6 When the LOCK SHIFT LOCAL key of the PLZ 4W series is pressed the key icon will be displayed and the panel operation becomes disabled Press the LOCK SHIFT LOCAL key again to...

Page 40: ...W series and remove the cause of alarm occurrence Then after releasing the alarm of the PLZ 4W series release the alarm from the application software BPChecker3000 For details of setting procedure such as setting and releasing the alarm when the protection function is activated please refer to the operation manual of the PLZ 4W series Basic operation Specifing the master unit and slave units of th...

Page 41: ...tion and Applied operation of the operation manual of PLZ 4W series Setting the slew rate For the press the SLEW RATE key turn the rotary knob to set the slew rate value to 16 000 A μs MAX value You can press the rotary knob to switch between coarse adjustment and fine adjustment PROTECTIVE GROUNDING CONDUCTOR MUST BE CONNECTED TO GROUND DO NOT REMOVE COVERS REFER SERVICING TO QUALIFIED PERSONNEL ...

Page 42: ...el number The vibration sensor Signal name Logic Notes Factory default TERMN OFF Unused Always set at 0 0 NC Unused Always set at 0 0 1 Set the channel number 1 to 7 It can not be set for 0 1 2 0 4 0 8 0 RESV Unused Always set at 0 0 SH DET 0 The vibration sensor OFF 1 The vibration sensor ON 0 Switch position status of factory default S1 SH DET RESV 8 4 2 1 NC TERMN OFF 1 0 ...

Page 43: ...ation sensor is activated it is executed by the application software BPChecker3000 The valid channel number 1 to 7 SH DET switch Vibration sensor 0 OFF Factory default 1 ON The vibration sensor is concerned not to react the single shot of impact such as hit the equipment however it detects the vibration and impacts other than the earthquake and it is possible to interrupt the testing Please pay at...

Page 44: ...age sensing cable The cable used for sensing of the electro voltage of the DUT battery Temperature sensing cable The cable used for sensing of the temperature of the DUT battery See DUT cable PFX2512 Example of the connecting configuration of the PFX2512 and the DUT battery Temperature sensing cable Shielded wire Thermistor DUT battery Voltage sensing cable Shielded wire S DUT DUT S T T Wires DUT ...

Page 45: ...t insulation and increasing the contact resistance The length of the cable can be extended up to 5 m If any longer length of the cable is used the constant current control may become unstable and it may effect to the accurate capacity measurement To prevent erroneous wiring change a color of the cable or the crimp terminal to verify the positive pole and the negative pole easily Nominal cross sect...

Page 46: ...terminal of the DUT battery 3 T Temperature measurement terminal Connect to the thermistor that comes with the package 4 T Temperature measurement terminal Connect to the thermistor that comes with the package 5 FG Shield grounding terminal It is connected to the chassis of the PFX2512 Do not connect the shielding potential to any part of the DUT battery 1 2 3 4 5 7 mm Fix the wire in place using ...

Page 47: ... performed properly without connecting the voltage sensing cable Connect the voltage sensing cable nearest to the terminal of the DUT battery If the charge and discharge test is conducted without connecting the voltage sensing cable there is a danger and it may cause to damage the DUT battery Thermistor Temperature sensing cable Voltage sensing cable DUT cable DUT battery Install the fuse as close...

Page 48: ...ect the DUT cable to the DUT and DUT of the input output terminal board of the PFX2512 When making the cable follow the color code to be wired Pulling out the cable in horizontal angle and fix it by screws 3 Connect the other end of the DUT cable to the DUT battery Connecting the sensing cable 1 Connect the assembled sensing cable to the SENSING connector on the rear panel of the PFX2512 2 Connect...

Page 49: ...Operations This chapter describes the turning on the power the panel operation the external control monitoring the protection functions alarms setting of the model ID s and LAN interface ...

Page 50: ...llel operation assign the master unit and the slave unit 3 Press the front panel POWER switch so that it is on the I position 4 Check the firmware version on the screen All of LED s on the front panel Illuminates for a few seconds then only the POWER STANDBY LED stays to be illuminated Few seconds after the firmware version is displayed the channel number will be displayed for few seconds After th...

Page 51: ...ime by customizing the system If you need assistance please contact Kikusui agent or distributor CAUTION To avoid breakdown Allow at least 10 seconds to turn the PFX2512 POWER switch on after it has been turned off or off after it has been turned on Do not needlessly turn the switch on and off repeatedly Do not turn off the POWER switch while the charge discharge test is executed When after turnin...

Page 52: ...n of the display VOLTAGE V Voltage value CURRENT A Current value CAPACITY Ah capacity value of the DUT battery ELAPSED TIME s Elapsed time of the ongoing cycle CYCLE NO Test cycle The display blinks when the test cycle or preliminary discharge is performed PROTECT V Displays alternately for the H_OVP or H_UVP ADDRESS Displays in order the connection method IP address and channel number of the LAN ...

Page 53: ...pin and No 8 pin of the status signal common 7 ALM status Becomes LOW level when the ALARM is activated Open collector output 6 END status Becomes LOW level when the test is terminated Open collector output 5 REST status Becomes LOW level when in the rest condition Open collector output 4 Status common Common for the status signal 2 3 DISCHG status Becomes LOW level while in the discharge state Op...

Page 54: ...mal display by pressing the SELECT key or by releasing the alarm from the BPChecker3000 The delay delaying the operation can be set for the S_OVP S_UVP and S_OCP Help Ope Example when the detection of wiring error is occurred Illuminate Red Panel display Cause of alarms Descriptions Operating status Err 001 Conn Detection of abnormal wirings DUT connection error p 91 Alarm LED illuminate Err 002 S...

Page 55: ...minate Output off Err 061 PS_CONT Exceeding control voltage of the power supply Err 062 PS_OFF No input of the power for the power supply POWER off state Err 062 PS_Init Initial charge current undetected alarm Err 100 Cell_S_OVP Cell software over voltage over charge protection Err 101 Cell_S_UVP Cell software low voltage over discharge protection Err 102 Cell_BALANCE_V Cell unbalance voltage dete...

Page 56: ... Model ID Combination 7101 PWR800L PLZ1004W H range See Model ID DC power supply Electronic load Maximum power for the charge 1 1 The value of power indicated above may not be used because of the route loss p 16 Maximum power for the discharge 7101 2 2 Factory default settings PWR800L PLZ1004W H range 800 W 1000 W 7102 PWR800L PLZ1004W M range 800 W 1000 W 7103 PWR1600L PLZ1004W 2 units parallel 1...

Page 57: ...el ID If you want to use a fixed IP address set the PFX2512 IP address If you want to use temperature chambers set the temperature chamber driver VISA resource and the number of temperature chambers Test Condition Editor 2 Set the testing conditions Activate Test Condition Editor Create and edit the test conditions Test Executive 3 Execute the test Activate Test Executive The charge discharge test...

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Page 59: ...Specification This chapter contains the PFX2512 specifications and outline drawings ...

Page 60: ...perature Max Temp Specified time after constant voltage operation start CV Time Specified current after constant voltage operation start It Current Specified time after the current falls below It Current It Time Rest Specified time after charge end Rest Time Rest completion condition of the battery temperature Rest Temp Constant current charge CC Settings Constant current value Current Cutoff cond...

Page 61: ...ime Rest Specified time after discharge end Rest Time Rest completion condition of the battery temperature Rest Temp Constant power discharge CP Settings Constant power value Wattage Limit current Limit Current Cutoff condition Specified time after discharge start Discharge Time Battery voltage Cutoff Voltage Battery temperature Max Temp Discharge capacity Discharge Ah Rest Specified time after di...

Page 62: ... Step constant power value Step Power Step time Step Time Cutoff condition or limit Time since pattern charge discharge start Total Time Number of loops Loop Count Limit voltage Limit constant voltage limit or maximum voltage Max Voltage Minimum voltage Min Voltage Charge side limit current constant current limit Limit Current Upper Discharge side limit current constant current limit Limit Current...

Page 63: ...1 1 Data is recorded after the recording interval time that you specified with the delta time elapses Records data when the specified voltage value changes 0 001 V to 0 999 V Delta current 1 Records data when the specified current value changes 0 001 A to 0 999 A High speed sampling voltmeter ammeter Sample time 2 2 You can only select 100 ms for cell voltage measurements the value will be fixed t...

Page 64: ...OHP Detects abnormal temperature of the route switch After reaching to the normal temperature return to the Idle state Overcharge discharge capacity protection OAH Detects the over charged capacity by the judgment of the current integral value Output off DUT battery over temperature OTP Detects over temperature of the DUT battery by the judgment of the thermistor temperature Output off Power suppl...

Page 65: ...us Illuminated CC CV CP LED Green CP Constant power operation status or under pulse operation Illuminated CC CV CP LED Orange ALARM ALARM Detected alarm protection function operation status Illuminated ALARM WARNING LED Red WARNING The advanced notice of the warning for the alarm detection or the protection function when the test is executed Illuminated ALARM WARNING LED Orange DISPLAY DISPLAY 6 d...

Page 66: ...through Io Config External control REST status signal output L level when in the rest status isolated open collector output 4 4 The insulation voltage against other circuits is 80 Vdc with the applied voltage of 30 Vmax and the sink current of 8 mAmax END status signal output L level when the test is completed isolated open collector output 4 ALM status signal output L level when the alarm is acti...

Page 67: ...indicate pattern charge discharge and I V characteristics charge discharge Rated output Number of outputs 1 ch Charge current range 1 1 The range varies depending on factors such as the connected power supplies and electronic loads the wiring configuration of the system and the charge discharge operation 0 000 A to 50 000 A Charge voltage range 1 60 V range 0 000 V to 60 000 V 6 V range 0 000 V to...

Page 68: ...ttery voltage is measured and the control current constant current control is calculated from the set power value through software calculation The time required to process one calculation from the voltage measurement to the output setting is approximately 1 ms Resolution 10 mW Pattern 6 6 The operating voltage range is 1 V or more when the TL08 PFX is being used regardless of whether a bias power ...

Page 69: ...icate discharge current Accuracy 2 0 2 of reading 0 03 of rating Resolution 0 1 mA Measured value Average current updated every 1 s consecutive measurements Voltage measurement Range 60 V range 6 0000 V to 60 0000 V 4 6 V range 1 0000 V to 6 0000 V 5 Accuracy 2 60 V range 0 05 of reading 0 02 of rating 6 V range 0 05 of reading 0 04 of rating Resolution 6 0 1 mV Power measurement Range 3000 000W t...

Page 70: ... at 18 C to 28 C 3 Measurable range within the range listed in the table 4 Measurable range 6 500 V to 65 000 V TYP values However the accuracy is not guaranteed for values outside of the range listed in the table 5 Measurable range 6 500 V to 6 500 V TYP values However the accuracy is not guaranteed for values outside of the range listed in the table 6 The same for the 6 V range and 60 V range 7 ...

Page 71: ...0 0 C to 100 0 C Measurement resolution 0 1 C Measurement accuracy 2 3 2 Excluding errors in the temperature sensing element 3 Ambient temperature at 18 C to 28 C 0 5 C Measuring temperature at 0 C to 40 0 C 1 C Measuring temperature at 20 C to 80 C Reference thermistor 103AT Model 103AT 2 Ishizuka denshi R25 10 0 kΩ Nominal zero load resistance at 25 Operating temperature range 50 0 C to 110 0 C ...

Page 72: ... ms TYP value from the detection of the low voltage to shut down the output Overcurrent protection Software OCP 3 3 As for software OCP the application software sets the value automatically adding of 1A to the setting current Range The added value of 1 A to the setting current value Accuracy 2 0 2 of set 0 03 of rating Time to trip 150 ms maximum Delay time 0 ms to 3000 ms The time setting of the ...

Page 73: ...ave the CE mark on their panels 3 This is a Class I equipment Be sure to ground this product s protective conductor terminal The safety of this product is only guaranteed when the product is properly grounded 4 Pollution is addition of foreign matter solid liquid or gaseous that may produce a reduction of dielectric strength or surface resistivity Pollution Degree 2 assumes that only non conductiv...

Page 74: ...gnetic emissions to prevent interference to the reception of radio and television broadcasts 6 This is a Group 1 equipment This product does not generate and or use intentionally radio frequency energy in the form of electromagnetic radiation inductive and or capacitive coupling for the treatment of material or inspection analysis purpose MAX440 17 32 MAX20 0 79 27 25 1 07 27 25 1 07 275 10 83 70 ...

Page 75: ...Unit Option This chapter describes how to install the optional Volt Thermometer Units OP02 PFX and how to connect the DUT battery and bias power supply to the units and contains the specifications of the units OP01 PFX ...

Page 76: ...into the leftmost slot slot 1 so that the printed circuit board s connector is inserted into the connector at the back of the slot If you are installing multiple OP02 PFX units install them from the leftmost slot from slot 1 as they are displayed on the rear panel 6 Push the OP02 PFX all the way in 7 Use the attached screws that the OP02 PFX in place to fix the board to the panel Be sure to use th...

Page 77: ...PFX2512_CE 77 Attaching of the Volt Thermometer Unit 5 Volt Thermometer Unit Option Remove the cover Insert the board Attachment of the OP02 PFX Connector section ...

Page 78: ...ture sensing cable The cable used for sensing of the temperature of the DUT battery Thermocouple K type Cell voltage sensing cable The cable used for sensing of the cell electro voltage of the DUT battery Wires Cell voltage sensing cable 0 20 mm2 AWG24 to 0 52 mm2 AWG20 Shielded wire Thermocouple K type Element wire diameter 0 20 mm2 or more Flat blade screwdriver Axis diameter φ3 End width 2 6 mm...

Page 79: ...Thermocouple connecting terminal 1 NC Unused Reserved NC Unused Reserved Voltage measurement VOLTAGE SENSING Term No Signal Description FG Potential for shielding 4 Cell V Term4 Cell Voltage sensing connecting terminal 4 Cell V Term4 Cell Voltage sensing connecting terminal 4 3 Cell V Term3 Cell Voltage sensing connecting terminal 3 Cell V Term3 Cell Voltage sensing connecting terminal 3 2 Cell V ...

Page 80: ...g 1 2 NC NC 3 4 Insert the wire with 7 mm of the covering removed here Temperature Sensing connector on the rear panel Length up to 5 m TERM 1 2 3 4 The attached connector plug Shielding potential 1 2 FG FG 3 4 Cell voltage sensing cable 2 conductor shielded wire 1 FG 2 3 4 FG TERM MAX20V Length up to 5 m Insert the wire with 7 mm of the covering removed here Voltage sensing connecting terminal 4 ...

Page 81: ...12 SENSING connector 8 Connect or fix the other end of the cell voltage sensing cable and the thermiste of the sensing cable to the DUT battery WARNING Possible electric shock When installing the fuse between the OP02 PFX and the DUT battery make sure that the POWER switch is turned off There is no order for wiring between the connecting equipments however the wiring with the DUT battery must be a...

Page 82: ...tween these two values exceeds the set value Constant current charge CC Cutoff condition Cell voltage Cell Max Voltage Cell temperature Cell Max Temp Cell unbalance Cell Unbalance 1 Static Constant current discharge CC Cutoff condition Cell voltage Cell Cutoff Voltage Cell temperature Cell Max Temp Cell unbalance Cell Unbalance 1 1 The maximum and minimum cell voltages are calculated for the cells...

Page 83: ...der measurement and charging finishes when the difference between these two values exceeds the set value Pattern constant power charge discharge CP Pattern Cutoff condition Cell voltage Cell Max Voltage and Cell Min Voltage Cell temperature Cell Max Temp Cell unbalance Cell Unbalance 1 I V characteristics charge discharge I V Pattern Cutoff condition Cell voltage Cell Max Voltage and Cell Min Volt...

Page 84: ... Output off Cell OTP Range 100 0 C to 400 0 C Accuracy 1 0 05 of set 0 02 of rating Resolution 0 1 C Detection of the cell unbalance protection Detects the difference between the maximum and minimum cell voltages 2 Output off 2 The maximum and minimum cell voltages are calculated for the cells in the object under measurement and an alarm occurs when the difference between these two values exceeds ...

Page 85: ...ple calibrator produces is measured 1 5 C TYP value Reference junction compensation 3 5 5 This shows the internal sensor performance This indicates the temperature measurement accuracy of the thermocouple connector Thermometer accuracy Measurement accuracy reference junction compensation thermocouple tolerance 0 5 C TYP value Accuracy 0 1 C Measurement interval 1 s Isolation voltage Input terminal...

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Page 87: ...Appendix A Features of the Digital CC CV Control B Description of the Function C Connecting a Bias Power Supply D Reference Data E Troubleshooting F Maintenance ...

Page 88: ...when the setting value of the CC is forwarded to the PID control section and the operation starts the PID control function increases the amount of the current control applied to the DC power supply PWR800L At this time the charging current is measured by the high precision shunt and the digital current measurement value is acquired by the 24 bit AD converter The PID control function compares the d...

Page 89: ...nt source Pattern charge discharge feature seamless charge discharge control You can perform seamless charge discharge switching only using with power supplies and electronic loads without using bipolar power supplies or bidirectional power supplies You can reduce the current capacity of the power supply or the loss of the electronic load at the switch point This supports the standard test pattern...

Page 90: ...ccuracy Measurement of the normal operation Acquisition and application for the measured value of 1 ms The time of the ADC is 50 μs per conversion The voltage and the current are converted alternately and when after counting ten conversions of each voltage and current are completed the average operation is calculated and 1 ms of each measured value is acquired This measured value of 1 ms is used f...

Page 91: ... time as approx 200 ms During this period if the voltage of the DUT battery varies it may cause generation of the alarm even when the connection is wired properly Especially if the rest time is set to short time in the transition from the charge operation to the discharge operation or from the discharge operation to the charge operation the voltage of the DUT battery varies drastically and it may ...

Page 92: ...stance of the DUT battery is high and the voltage fluctuates greatly during charge discharge this function may not operate correctly Turn this function off during these situations If you connect to the cells in one of the following ways the unbalance detection function will not work properly Doing so may lead to the abrupt interruption of tests or the generation of alarms Help Unbalance voltage Ce...

Page 93: ... used for DUT battery discharge is 1000 W 250 W 750 W Wires and tools required for connection See CAUTION Set the bias power supply so that it is always on its output is on when the charge discharge system is on If the discharge is started with the bias power supply off the bias power supply may be damaged Pay attention to the bias power supply settings and the permitted capacity the current ratin...

Page 94: ...rrent probe Setting conditions Charge discharge system controller PFX2512 Power supply PWR800L Electronic load PLZ1004W The DUT battery Use a 14 mm2 cable with a length of 5 m to connect to a 25 9 V 40 Ah Li ion battery module Current probe 3274 HIOKI Oscilloscope TDS3032 Tektronix 2 values CC pattern charge discharge Step 1 CHG 50 A 500 ms Step 2 DISCHG 50 A 500 ms 50 A CHG 50 A DISCH 0 A 2 value...

Page 95: ... it is in the Idle state the ALARM WARNING LED Illuminates in orange color When it is in the Idle state even if the charge discharge test is not being executed the alarm function activates Please remove the cause of occurrence Test Condition Editor Test Executive p 43 p 55 After the test is started the ALARM WARNING LED Illuminates in red color The test is interrupted because of an abnormal operat...

Page 96: ...such as when the ambient temperature exceeds the operating temperature the air intake vent and the exhaust vent are blocked the failure of the cooling fan the clogged dust filter etc When the LED illuminates even any abnormal operation environment is found stop the operation immediately and contact Kikusui distributor agent p 54 p 73 p 99 It displays on the front panel The alarm was occurred in th...

Page 97: ...he model ID The first time that you use the OP02 PFX after you purchase it use the BPChecker3000 to customize the model ID See Help Problem Items to check and corrective actions The value has not been displayed correctly Is the item of description for which you wish to display on the front panel been correctly selected p 52 The error of display is large Due to the initial temperature drift the err...

Page 98: ...rror of display is large Is the specified thermistor used If other parts such as capacitor is attached to the thermistor the display error become large Use the specified thermistor p 3 p 46 Confirm the DUT and the contact method of the thermistor Even a tiny space causes greatl effect for the result of a measurement p 47 See ...

Page 99: ... on the louver fits into the cut on the dust filter 4Align and set the hooks of the louver to the panel fingers While pressing the fourth level from the bottom slide the louver upward to attach it to the panel Fix the pins in place WARNING Possible electric shock When performing maintenance work be sure to turn off the POWER switch and remove the power cord plug CAUTION Cause malfunction and short...

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Page 101: ... Connect 29 Selecting 17 Set 39 emergency stop function 54 External Contact alarm input 53 F Firmware version 2 50 front panel 8 L LAN interface 32 LED display 52 54 55 ALARM WARNING 8 CAPACITY Ah 8 CC CV CP 8 CHG DISCH REST 8 CURRENT A 8 CYCLE NO 8 ELAPSED TIME h min 8 POWER STANDBY 8 PROTECT V 9 VOLTAGE V 8 Load cable TL08 PFX 20 M Model ID 56 N names and functions front panel 8 rear panel 9 O O...

Page 102: ... range 5 Storage temperature range 5 T temperature chamber 15 synchronized testing 15 temperature sensing cable 44 78 Thermocouple 78 Troubleshooting 95 V version 2 50 vibration sensor 43 VISA library 15 Volt Thermometer Unit OP02 PFX 20 voltage sensing cable 44 78 W warm up time 67 warning occurrence 55 release 56 waveform pattern current 94 pattern current rising and falling 94 ...

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Page 104: ...KIKUSUI ELECTRONICS CORP http www kikusui co jp en 1 1 3 Higashiyamata Tsuzuki ku Yokohama 224 0023 Japan Tel 81 45 593 7570 Fax 81 45 593 7571 Website ...