This manual
is f
or
use b
y qualified personnel
onl
y
JUNE 2022 / Rev: 1.0
1. Safety Information ................................................................................................................ 4
1.1. Symbols Used in this Manual ............................................................................................ 4
1.2. General Safety Precautions and Instructions .................................................................... 5
1.3. Battery Handling Guide ..................................................................................................... 6
1.3.1. Transportation................................................................................................................. 6
1.3.2. Storage ........................................................................................................................... 6
1.3.3. Response to Emergency Situations ............................................................................... 7
1.3.4. Qualified Personnel ........................................................................................................ 7
2. Overview............................................................................................................................... 8
2.1. Features ............................................................................................................................ 8
3. Specifications ....................................................................................................................... 9
3.1. Electrical Specifications ..................................................................................................... 9
3.2. Operating Environment Specifications .............................................................................11
3.3. Physical Specifications .................................................................................................... 12
3.4. Certifications .................................................................................................................... 13
4. Installation .......................................................................................................................... 14
4.1. Installation Flowchart ....................................................................................................... 15
4.2. Unpacking the KiloVault® HAB™ .................................................................................... 15
4.2.1. Package Contents ........................................................................................................ 16
4.3. Tools, Materials, and Safety Equipment Required for Installation ................................... 18
4.4. Suitable Installation Locations ......................................................................................... 19
4.5. Install the KiloVault® HAB™ Wall Mounting Plate ........................................................... 20
4.5.1. Mounting Surface ......................................................................................................... 22
4.5.2. Mounting and Securing the KiloVault® HAB™ ............................................................. 22
4.6. Connecting the KiloVault® HAB™ to Your Inverter ......................................................... 22
4.6.1. Connecting the KiloVault® HAB™ ................................................................................ 25
4.6.2. Disconnecting the KiloVault® HAB™ ........................................................................... 26
4.6.3. RJ45 120 Ω Resistor Plug Resistor Plug Installation ................................................... 26
4.6.4. Single Inverter Simplified Wiring Diagram .................................................................... 27
4.6.5. Multiple Inverter Simplified Wiring Diagram.................................................................. 28
4.6.6. Optional Battery Combiner Box and Bus Bar ............................................................... 28
4.6.7. Setting the KiloVault® HAB™ Address ......................................................................... 29
4.6.8. HAB to HAB and HAB to Inverter Communication Cable Pin Definitions ..................... 30
5. Operation, Maintenance & Monitoring ................................................................................ 31
5.1. KiloVault® HAB™ Control Panel ..................................................................................... 31
5.1.1. KiloVault® HAB™ Control Panel Details ...................................................................... 32
5.2. Calibrating Your KiloVault® HAB™.................................................................................. 33
5.3. Charging Settings ............................................................................................................ 33
5.3.1. Firmware Updates ........................................................................................................ 36
5.4. Starting the KiloVault® HAB™ for the first time ............................................................... 37
5.5. Monitoring ........................................................................................................................ 38
5.6. Maintenance .................................................................................................................... 38
5.7. Disposal ........................................................................................................................... 38
6. Troubleshooting .................................................................................................................. 38
6.1. BMS Protection / Alarm Conditions ................................................................................. 38
6.2. Warning / Alarm Indicators .............................................................................................. 41
6.3. Parallel Alarm Conditions and Connection Test ............................................................... 42
6.4. Resetting / Recalibrating the KiloVault® HAB™ .............................................................. 45
6.4.1. Resetting the KiloVault® HAB™ ................................................................................... 45
Contents
