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Tables Assembly Instructions

Aspire

®

Page 1 of 5

Proper product installation, in accordance with these instructions, is the responsibility of the installing agent. 

If you have any questions concerning these instructions, please call Kimball Office Customer Care.

Part No. 1741509   Revision A-05

Replacement of Gears in Folding
Table Center Mechanism

Tools Required

Flat Head Screwdriver

Long-Nose Pliers

Rubber Mallet

Set of metric Allen Wrenches

Electric Screwdriver

Lubriplate, Vaseline, or

with #4 Hex Drive

other similar lubricant

Package Contents

2 Gear (Left and Right)

2 Pivot Ring

2 Location Pin

1 Male/Female Fastener

Installation

Note: These instructions provide basic information for

installing replacement gears in the folding table center 

mechanism. For safety purposes and to avoid damage and/or

injury, it is recommended that two or more persons be used 

to move the wood tops, and that the wood tops be removed/

installed with the base in the upright position.

Note: If a gear is being replaced at the end of the table, it will

not be necessary to remove the center heart mechanism as 

outlined in steps 3, 4, 5, and 6. Follow steps 1 and 2, but 

modify to remove the top only from the side that is being

replaced. Table will still need to be in folded position as per 

step 2, but you will only be required to remove leg on one side 

to replace gear. Continue with steps 7 through 17 as they apply

to this situation.

Note: For ease of replacement and re-assembly, gears should

only be replaced one side at a time. Determine which gear(s)

is/are damaged before starting repairs.

1. Make sure table is fully open and locked. Use the electric

screwgun with #4 hex bit to remove screws holding 

worksurfaces to table frame. Save all removed screws.

(Reference Aspire Assembly Instruction: “Mount Wood 

Top to Table Base Understructure”). Carefully remove 

worksurfaces from frame and set aside. Unlock frame and

move to fully folded position. (Figure A).

Figure A

Figure B

“H” Bracket

Loosen retention
cable by removing
clevis pin

Fold frame

Unhook
spring

Remove worksurfaces

2. Use the long-nose pliers to remove the clevis pin from one

of the turnbuckles attached to the “H” bracket at the 

bottom of the frame. Remove one of the springs from the

“H” bracket. Loosening these items removes tension from

the cables that pass through the center mechanism.

(Figure B).

Summary of Contents for Aspire Table

Page 1: ...center heart mechanism as outlined in steps 3 4 5 and 6 Follow steps 1 and 2 but modify to remove the top only from the side that is being replaced Table will still need to be in folded position as per step 2 but you will only be required to remove leg on one side to replace gear Continue with steps 7 through 17 as they apply to this situation Note For ease of replacement and re assembly gears sho...

Page 2: ...Figure C Save all screws that attach lock mechanism to rails Remove and save all screws and washers holding center heart mechanism and cable bars in place Figure D 4 Pull both rails loose and pivot them away from the center Figure E 5 Use an Allen Wrench to remove both set screws from the bottom of the chrome finished heart Retain the set screws Figure F Figure D Figure F Figure C Figure E Remove ...

Page 3: ...aged gear from center support tube Figure I 9 Insert new pivot ring into recess in new replacement gear If necessary tap ring lightly with rubber mallet to fully seat ring into gear Take care to not damage ring or gear Important Gears in center mechanism MUST mesh properly for correct folding action Test fit if necessary to make sure chosen replacement gear is an exact mirror match of gear on oppo...

Page 4: ...st center rail Make sure assembly fully engages locating pins Figure L Note Re check gear to make sure it is a match for the gear on the opposite side of the rail 12 Attach gear ring assembly to center rail with new male female fastener Fastener inserts into both sides of center rail Tighten fastener firmly but do not over tighten Figure M 13 Make sure all cabling and support bars are in their app...

Page 5: ...igure O 15 Re fold table frame and re attach spring and turnbuckle clevis to H bracket Use care while springs are re tensioned Figure P 16 Carefully operate table mechanism to check for proper gear mesh and bar operation with no binding or other obvious malfunction Figure Q If any gear s on opposite side of frame must be replaced repeat Steps 3 through 15 17 Unfold table frame and lock into positi...

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