Kimray DUMP, Installation, Operation, Maintenance Manual

Page 1: ...TREATERVALVE...

Page 2: ...t to be construed as warranties for guarantees express or implied regarding Kimray products or services described herein or their use or application All sales are governed by our terms and conditions...

Page 3: ...allation 7 DISASSEMBLY 2 Weight Drip Pot 9 3 Lever Hub 10 4 Shaft 11 5 Bonnet 13 6 Trunnion Hub 14 7 Stem Assembly 14 8 Housing 15 9 Diaphragm Assembly 15 10 Removable Seat 16 INSPECTION 11 Inspection...

Page 4: ...paring this equipment All CAUTION and WARNING notes must be strickly observed to prevent personal injury or equipment damage A1 Scope NOTE Do not install operate or maintain a treater valve without be...

Page 5: ...to modify or improve the special tools and equipment designs or specifications at anytime without notice SPECIAL TOOLS AND EQUIPMENT A6 Tip Kimray recommends using the above special tools and equipme...

Page 6: ...4 16 17 27 2 3 12 4 13 14 15 5 25 24 19 21 23 36 29 22 20 18 Item Description Qty 1 Weight 1 2 Bonnet 1 3 Diaphragm Housing 1 4 Drip Pot 1 5 Body 1 6 Hex Bolt 1 7 Lever Bar 1 8 Lever Hub 1 9 Packing R...

Page 7: ...t Do not share this line with any other equipment 4 Adjust weight on Lever Arm All the way out towards the end of lever bar will achieve 4 ft of liquid head All the way in towards Hub Assembly will ac...

Page 8: ...ever Bar allowing the maximum 12 feet of liquid head Table 1 Lengths and Weights Size Standard Lever Bar Hi Head Lever Bar Weight Part No s 2 419 419L 424 3 420 420L 425 4 420 420L 426 6 420 420L 426...

Page 9: ...weight by loosening the Bolt Unscrew Drip Pot from Nipple and remove Bleed Valve from Drip Pot See Fig 2 1 Remove both Bolts from the Lever Hub and remove Lever See Fig 2 2 2 Weight Drip Pot Bleed Va...

Page 10: ...g 3 1 Remove Lever Hub from Shaft be careful to not bend the Shaft Remove Key from Lever Hub See Fig 3 2 NOTE The Lever Hub may be difficult to remove from the Shaft if so remove the Shaft from the Bo...

Page 11: ...Recommended spare parts and stocked as repair kits Fig 4 1 Use an adjustable wrench to remove the Nut See Fig 4 1 Remove Packing Follower behind Nut See Fig 4 2 Remove Stuffing Box Assembly See Fig 4...

Page 12: ...DUMP DISASSEMBLY Use a wrench to remove the Plug Remove Gasket from Plug See Fig 4 4 Use large punch and carefully tap Shaft out See Fig 4 5 NOTE If Shaft is bent it may be necessary to cut the Shaft...

Page 13: ...UMP DISASSEMBLY Kimray reserves the right to modify or improve the designs or specifications of such products at any time without notice 5 Bonnet Remove 4 Bolts from Bonnet and remove Bonnet See Fig 5...

Page 14: ...Stem Assembly from Body See Fig 7 1 Pull Pin from Stem Assembly Pull Stem through Diaphragm Bolt Remove Diaphragm Remove Retainer from Diaphragm Bolt See Fig 7 2 Pin Diaphragm Retainer Diaphragm Bolt...

Page 15: ...ammer if Bolts break off during removal knock them out with a punch and hammer Diaphragm Plate Diaphragm Disc Seat Ratio Plug Pivot Removable Seat Upper Housing 9 Diaphragm Assembly Loosen Diaphragm A...

Page 16: ...ify or improve the designs or specifications of such products at any time without notice DISASSEMBLY 10 Removable Seat NOTE Remove Seat only if Seating area is damaged Removable Seat may be difficult...

Page 17: ...ght to modify or improve the designs or specifications of such products at any time without notice Item Description Qty 1 Lever Hub 1 2 Nut 1 3 Stuffing Box 1 4 Bonnet 1 5 Plug 1 6 Stem 1 7 Housing 1...

Page 18: ...g 11 4 Stem See Fig 11 5 Diaphragm Plate See Fig 11 6 Ratio Plug See Fig 11 7 Removable Seat See Fig 11 8 Housing See Fig 11 9 Body See Fig 11 10 Use an air nozzle to blow out the particles from insid...

Page 19: ...OIL WATER VALVES Installation Operation Maintenance Guide 19 www kimray com Model TREATER DUMP INSPECTION Fig 11 8 Fig 11 9 Fig 11 10...

Page 20: ...the Body as shown See Fig 12 1 Flip Removable Seat upside down and apply all purpose grease See Fig 12 2 Install Removable Seat in Body may have to use Seat Wrench See Fig 12 3 12 4 CAUTION Over tight...

Page 21: ...rew driver to work the Rubber Seat into place Insert Pivot into Ratio Plug Insert into Seat Insert into Disc Insert into Diaphragm Insert into Diaphragm plate See Fig 13 1 Diaphragm Plate Diaphragm Di...

Page 22: ...Guide 22 Model TREATER DUMP ASSEMBLY 14 Housing Place Diaphragm Housing on Body See Fig 14 1 14 2 NOTE Make sure you tighten the Bolts in a criss cross pattern to avoid any miss alignment For 2in 3in...

Page 23: ...NOTE DO NOT DROP Stem Assembly into Housing Install Stem Diaphragm Assembly into Diaphragm Plate See Fig 15 2 Install Stem Pin through small hole in Stem Stem Hand start brass Diaphragm Bolt into Diap...

Page 24: ...t over Stem Assembly and onto Stem Diaphragm Assembly See Fig 16 1 Fig 16 2 shows correct orientation of Bonnet to Body NOTE Make sure you tighten the Bolts in a criss cross pattern to avoid any miss...

Page 25: ...large diameter of Shaft Line up Key with the Keyway inside the Link Hub and slide Shaft and Key into Hub Long end of Shaft will be oriented opposite the pressure port of the Diaphragm Housing NOTE Us...

Page 26: ...rque 19 Lever Hub Install the Washer onto the Shaft Install the Gasket onto the Shaft Install the Stuffing Box onto the Shaft Install the Packing Ring onto the Shaft Install the Teflon Packing onto th...

Page 27: ...ntenance Guide 27 www kimray com Model TREATER DUMP ASSEMBLY Line up Keyway on Shaft and Lever Hub Lightly tap Key into Keyway NOTE When completed the Key the end of the Shaft and the side of the Leve...

Page 28: ...ure port three full turns Thread the Bleed Valve Body into the end pressure port of the Drip Pot Body Apply Primer and Blue Loctite HERE Apply Primer and Blue Loctite HERE 21 Serial Tag Lightly tap Dr...

Page 29: ...pply air off and make sure the Gauge is holding pressure on the upstream side If Gauge falls off then you have leakage Check if any leakage is coming out the downstream side Spray soaped water on Hous...

Page 30: ...www kimray com OIL WATER VALVES Installation Operation Maintenance Guide 30 Model TREATER DUMP Page left blank...

Page 31: ...001 certified manufacturer Kimray quality assurance process maintains strict controls of materials and the certification of parts used in Kimray HPCV Please visit our website for up to date product da...

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