Kimray GEN II, Repair Manual

Page 1: ...GEN II Repair Manual...

Page 2: ...ly 9 Pilot Assembly 13 Pilot Installation 15 Settings 17 NOTE We reserve the right to modify or change without prior notice any statement or information contained herein If exact dimensions or specifi...

Page 3: ...or it can be used as an interface controller to maintain multiple liquids in a vessel Simply mount controller to vessel set pilot to snap or throt tle and then set level with adjustment knob MAINTENA...

Page 4: ...F 30 to 260 C APPLICATION Crude Oil Gas Production High heat Steam Flood Production Chemicals corrosion inhibitors Amine Sweetener Systems Gasoline Diesel Fuel Oil Systems FLUID GAS Crude Oil Gas Prod...

Page 5: ...04 Pivot Post 5505 Lens Gasket 5506 2 Req d Lens Retaining Ring 5509 2 Req d Snap Ring 941 Snap Ring 941 AVariable Link Knob Assy 5493 Plug 699SS6 3 Req d Apply 15 ft lbs Using manual torque wrench wh...

Page 6: ...n spring then slide Adjustment Lever off Fig 1 7 and Fig 1 8 1 Slide out 2 Slide back STEP 6 Remove Pivot Plate Screws and pull Pivot Rod out Fig 1 9 and Fig 1 10 Remove Screws STEP 7 Remove Coupling...

Page 7: ...ch around housing Fig 1 13 Pull Terminal Arm out from mounting housing Fig 1 14 STEP 9 Remove Retaining Nut from Arm and dis card O ring and seal Fig 1 15 www kimray com Page 5 GEN II REPAIR MANUAL Te...

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Page 9: ...m and tighten Fig 1 3 Loctite STEP 3 Apply Blue Loctite to arm post and tighten Fig 1 4 Loctite STEP 4 Install adjustment assembly and spring assembly Put adjustment arm on first then rotate back to a...

Page 10: ...g 1 9 STEP 6 Insert Pivot Rod Fig 1 10 Make sure Pivot Rod moves freely does not bind Terminal Arm Assy Install Pivot Plate be sure to use Loctite on screws Fig 1 11 GEN II REPAIR MANUAL Terminal Arm...

Page 11: ...Lock Washer 4543 Thumb Screw 6780 Selector Pin 5483 Spring 5541 Screw 4918 2 Req d O Ring 647V 2 Req d Diaphragm Assy 7102AS Actuator Assy 7096AS STEP 1 Remove 2 flat head screws from Pilot and remove...

Page 12: ...t STEP 5 Remove 3 Retaining Screws on Lower Cap and remove Fig 1 6 and 1 7 STEP 6 Remove Lower Diaphragm watch for Spring to fall out Fig 1 8 Diaphragm may be stuck do not pry with screwdriver To remo...

Page 13: ...g 1 10 and 1 11 STEP 9 On Selector Knob make sure holes are clear These holes connect to one another so blow air in to them in order so see if pathway is clear Fig 1 12 www kimray com Page 11 GEN II R...

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Page 15: ...wdriver Fig 1 4 Place Booster Spring 5541 on Lower Diaphragm Assembly and install Fig 1 5 Make sure O ring 5540V is on Diaphragm Assembly STEP 4 Make sure Lower Diaphragm is aligned in bore before sec...

Page 16: ...1 12 As with lower side it is very important to make sure the Diaphragm sits in bore and not hanging over bore Fig 1 13 STEP 8 Making sure Diaphragm is aligned place top Cap over assembly and secure...

Page 17: ...rew driver as when removing it Fig 1 4 Pull out Adjustment Knob and slide on to end of Tangent Arm and position pin in hole it was removed from Fig 1 5 STEP 3 If vertical controller Install coupling o...

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Page 19: ...Gen II Fig 1 3 Set level so that 3 4 of float is underwater before you receive output STEP 4 Adjustment Knob is left hand thread If Liquid Level is to low turn Adjustment Knob clockwise to allow more...

Page 20: ...rm same test as for Throttle mode with Float and Adjust Spring if necessary with reverse threaded Adjustment Knob Fig 1 6 When finished remove Float at Coupling and remove all air lines and gauges Ret...

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