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10T HYDRAULIC BODY REPAIR KIT

General Safety Warnings

Save all warnings and instructions for future reference.
Read and understand the entire contents of this manual before attempting to use the body repair kit.  

IMPORTANT SAFETY INSTRUCTIONS

This body repair kit is designed and intended for use by properly trained and experienced personnel only.
If you are not familiar with the proper and safe use of a body repair kit, do not use until proper training and knowledge has 
been obtained.
Failure to comply with all of these warnings may cause serious injury.
The use of a Body Repair Kits has inherent dangers to avoid risk of personal injury or property damage make sure you are fully \
aware of the operating instructions for this product. Do not exceed maximum rated capacity of this Body Repair Kit. 

 

Preparing Work Area

Before using body repair kit, it is important to prepare work area properly. Follow this procedure each time the body repair kit is 
used to help prevent property damage and or serious injury.
1. 

Do not exceed the maximum load capacity of the ram.

2.  

Use only on hard level surfaces capable of sustaining the load.

3.  

Do not open oil filler screw unless ram is fully retracted and pressure is released.

4.  

Do not use as a vehicle lifting device, or as a vehicle support.

5.  

When extension tubes and/or offset attachments are used, the rated capacity is reduced by 50% for each tube or 
attachment connected.

6.  

Make sure all attachments are fully engaged before applying load or pressure.

7.  

If bowing or bending of ram or any attachment occurs during use, STOP, release pressure immediately and reconsider 
application. Application may not be compatible with product, a ram kit with a higher rated capacity may be required. 

8.  

Do not over extend the ram, as it is possible to force the plunger out of the top of the cylinder. 

9.  

When coupler valves are disconnected, insert dust cap to keep the oil lines clean. 

10.  

Make sure the load is centrally applied to attachment or ram saddle. Do not load off centre.

11.  

Control the load. Always use a slow controlled release of system pressure. Failure to comply may result in serious injury 
or death. Avoid rapid releases of pressure.

12.  

Do not drop any heavy objects onto the hose and do not allow the hose to kink.

13.  

Allow clearance for the hose to avoid damage to the hose and couplers.

14.  

Keep equipment away from heat or fire, as this may damage or weaken the equipment.

15. 

Keep the floor around the body repair kit clean and free of scrap material, oil, and grease.

16.  

Use the right tool. Do not force a tool or attachment to do a job which it was not designed for.

17.  

Replace warning labels if they become obscured or removed. 

18.  

Give your work undivided attention. Looking around, carrying on a conversation, and “horse-play” are careless acts that 
can result in serious injury.

19.  

Keep visitors a safe distance from the work area.

20.  

Use recommended genuine Kincrome accessories. Improper accessories may be hazardous.

21.  

Keep children and unauthorized persons away from the work area. 

Personal Safety

1. 

Stay alert. 

Watch what you are doing and use common sense when operating the tool. Do not use the tool while tired or 

under  the influence of drugs, alcohol, or medication. A moment of inattention while operating the tool increases the risk of 
injury to persons.

2. 

Dress properly. Do not wear loose clothing or jewellery. Contain long hair. Keep hair, clothing and gloves away from 

moving parts. 

Loose clothes, jewellery, or long hair increases the risk of injury to persons as a result of being caught  

in moving parts.

Summary of Contents for K15147

Page 1: ...T HYDRAULIC BODY REPAIR KIT K15147 Caution Do not allow persons to operate or assemble this jack until they have read this manual and developed a thorough understanding on how the jack works 12 QUICK FIT ACCESSORIES 10T RATED CAPACITY ...

Page 2: ... KNOW YOUR PRODUCT 1 Pump Assembly 2 Hydraulic Ram 3 Extension Tube 110mm 4 Extension Tube 265mm 5 Extension Tube 365mm 6 Extension Tube 520mm 7 Plunger Toe 8 Male Connector SPECIFICATIONS Model No K15147 Capacity 10 Tonne Minimum Ram Height 322mm Maximum Ram Height 452mm Ram Extension 130mm Weight 32kg 9 Serrated Cap 10 Rubber Head 11 Ram Toe 12 Flat Base 13 Combination Head 14 Spreader 15 Wedge ...

Page 3: ... a ram kit with a higher rated capacity may be required 8 Do not over extend the ram as it is possible to force the plunger out of the top of the cylinder 9 When coupler valves are disconnected insert dust cap to keep the oil lines clean 10 Make sure the load is centrally applied to attachment or ram saddle Do not load off centre 11 Control the load Always use a slow controlled release of system p...

Page 4: ...t dents from sheet metal such as vehicle doors and body panels This accessory attaches directly to the ram or to extension tubes d Wedge Head 15 Can used to repair small dents in areas which are hard to reach and on angles This accessory attaches directly to the ram or to extension tubes e Male Connector 8 Plugs into the female end of the hydraulic ram This accessory attaches directly to the hydru...

Page 5: ... above process until all air has been purged from the system If the problem continues contact Kincrome Customer Service OPERATION Caution If any heavy weight squashes comes into contact with the hydraulic hose replace the hose immediately Spare parts are available Before first using Body Repair Kit carry out the following preparation Check oil level Caution Do not let dirt get into the system wipe...

Page 6: ...xplained as part of the regular operation of the hydraulically operated tool 1 BEFORE EACH USE inspect the general condition of the tool Check for a loose hardware or housing b misalignment or binding of moving parts c cracked or broken parts and damaged hoses d any other condition that may affect its safe operation 2 When not in use store the equipment horizontaly in a dry location with the hydra...

Page 7: ...t Check with your local council authority for recycling advice Recyclingpackagingreducestheneedforlandfillandrawmaterials Reuseofrecycledmaterialdecreasespollution in theenvironment Pleaserecyclepackagingwherefacilitiesexist Checkwithyourlocalcouncilauthorityforrecyclingadvice Symbol Property or statement T Ton Weight in Tonne WARNING marking concerning Risk of Eye Injury Wear ANSI approved eye pr...

Page 8: ...K15146 6 7 Spreader Ram Toe 1 107 75 56 K15146 7 8 Spreader Plunger Tow 1 110 52 60 K15146 8 9 Wedge Head 1 115 φ48 K15146 9 10 90º V Base 1 80 56 56 K15146 10 11 Male Connector 1 100 φ33 K15146 11 12 Serrated Saddle 1 62 φ52 K15146 12 13 Rubber Head 1 122 φ78 K15146 5 14 Flat Base 1 155 90 63 Extension Tube Set K15146 1 05 1 φ41 110mm K15146 2 05 2 φ41 265mm K15146 3 05 3 φ41 365mm K15146 4 05 4 ...

Page 9: ...re the product you purchase may sometimes differ from the one shown on the packaging Distributed by Kincrome Tools and Equipment www kincrome com au 3 Lakeview Drive Scoresby Victoria Phone 1300 657 528 WARRANTY TROUBLESHOOTING Symptom Cause Remedy Pump assembly unit will not work 1 Release valve is open 2 Dirt on valve seats 3 Worn seals 1 Close the release valve 2 Clean valve seats 3 Replace sea...

Page 10: ...10 10T HYDRAULIC BODY REPAIR KIT NOTES ...

Page 11: ...11 10T HYDRAULIC BODY REPAIR KIT ...

Page 12: ...www kincrome com au ...

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