background image

6

10T HYDRAULIC BODY REPAIR KIT

Raising the Ram Plunger (using the Handle) 

 

  WARNING!: Do not overload this Body Repair Kit. For the Maximum capacity, refer to the specification section for the max working  

 

                 limits DO NOT commence operation of ram until you are sure of total deflection requirement. Comprehensive  

 

                 planning for all operations is essential. Ensure the task undertaken falls within the capacity of the pump and any  

 

                 attachment. 

  Note: 

  When adding further extensions to the hydraulic ram the maximum rated load is reduced.  

1.  

Ensure the unit is assembled for the task at hand (Refer to page 7 for additional assembly combination options). 

2. 

To operate the pump assembly (1), position it on a stable, leveled surface close to the damaged area/work area. Ensure the 
release valve is closed by turning it clockwise (Fig 11), then pump the handle to create pressure (Fig 12).

3. 

Turn the release valve counter clockwise to release the pressure (Fig 13). 

MAINTENANCE AND STORAGE

Care & Maintenance

WARNING!

: Never use sandpaper or abrasive material on these surfaces!

WARNING!: 

DO NOT use brake fluid or any other improper fluid and avoid mixing different types of oil when adding hydraulic oil.

Caution: Prior to making any adjustments ensure the pressure is removed from the hydraulic system.

Note: These procedures are in addition to the regular checks and maintenance explained as part of the regular operation of the 

hydraulically operated tool.

1.  

BEFORE EACH USE, inspect the general condition of the tool. Check for:

 

a) loose hardware or housing.

 

b) misalignment or binding of moving parts.

 

c) cracked or broken parts, and damaged hoses.  

 

d) any other condition that may affect its safe operation.

2. 

When not in use, store the equipment horizontaly in a dry location with the hydraulic ram fully retracted. 

3. 

Periodically check the pump assembly lever and hydraulic ram pistons for signs of rust or corrosion.  
Clean exposed areas with a clean oiled cloth.

4. 

Periodically lubricate the pivot point, axles and hinges with a light lubricating oil as needed, this will help to prevent rust 
and assure that pump assemblies move freely. 

 

Periodically lubricate the pivot point, axles and hinges with a light lubricating oil as needed.

5.  

With ram fully lowered, set unit in its normal, level position. Remove the oil filler screw to check the hydraulic oil level. 

 

If it is not adequate, add high quality hydraulic jack oil such as Kincromes K12400 (HYDRAULIC JACK OIL 500ML) as 
necessary.

6. 

To ensure best performance and longer equipment life, replace complete hydraulic oil at least once a year. 

 

With ram fully lowered, remove the oil filler screw and drain the oil into a suitable container. 

 

Ensure that no dirt gets into the system.  
Set the pump in its normal level position, fill with K12400 Kincrome Hydraulic Jack Oil, then replace the oil filler screw.

Note: Dispose of hydraulic oil in accordance with local regulations.

Fig.11

Fig.12

Fig.13

Summary of Contents for K15147

Page 1: ...T HYDRAULIC BODY REPAIR KIT K15147 Caution Do not allow persons to operate or assemble this jack until they have read this manual and developed a thorough understanding on how the jack works 12 QUICK FIT ACCESSORIES 10T RATED CAPACITY ...

Page 2: ... KNOW YOUR PRODUCT 1 Pump Assembly 2 Hydraulic Ram 3 Extension Tube 110mm 4 Extension Tube 265mm 5 Extension Tube 365mm 6 Extension Tube 520mm 7 Plunger Toe 8 Male Connector SPECIFICATIONS Model No K15147 Capacity 10 Tonne Minimum Ram Height 322mm Maximum Ram Height 452mm Ram Extension 130mm Weight 32kg 9 Serrated Cap 10 Rubber Head 11 Ram Toe 12 Flat Base 13 Combination Head 14 Spreader 15 Wedge ...

Page 3: ... a ram kit with a higher rated capacity may be required 8 Do not over extend the ram as it is possible to force the plunger out of the top of the cylinder 9 When coupler valves are disconnected insert dust cap to keep the oil lines clean 10 Make sure the load is centrally applied to attachment or ram saddle Do not load off centre 11 Control the load Always use a slow controlled release of system p...

Page 4: ...t dents from sheet metal such as vehicle doors and body panels This accessory attaches directly to the ram or to extension tubes d Wedge Head 15 Can used to repair small dents in areas which are hard to reach and on angles This accessory attaches directly to the ram or to extension tubes e Male Connector 8 Plugs into the female end of the hydraulic ram This accessory attaches directly to the hydru...

Page 5: ... above process until all air has been purged from the system If the problem continues contact Kincrome Customer Service OPERATION Caution If any heavy weight squashes comes into contact with the hydraulic hose replace the hose immediately Spare parts are available Before first using Body Repair Kit carry out the following preparation Check oil level Caution Do not let dirt get into the system wipe...

Page 6: ...xplained as part of the regular operation of the hydraulically operated tool 1 BEFORE EACH USE inspect the general condition of the tool Check for a loose hardware or housing b misalignment or binding of moving parts c cracked or broken parts and damaged hoses d any other condition that may affect its safe operation 2 When not in use store the equipment horizontaly in a dry location with the hydra...

Page 7: ...t Check with your local council authority for recycling advice Recyclingpackagingreducestheneedforlandfillandrawmaterials Reuseofrecycledmaterialdecreasespollution in theenvironment Pleaserecyclepackagingwherefacilitiesexist Checkwithyourlocalcouncilauthorityforrecyclingadvice Symbol Property or statement T Ton Weight in Tonne WARNING marking concerning Risk of Eye Injury Wear ANSI approved eye pr...

Page 8: ...K15146 6 7 Spreader Ram Toe 1 107 75 56 K15146 7 8 Spreader Plunger Tow 1 110 52 60 K15146 8 9 Wedge Head 1 115 φ48 K15146 9 10 90º V Base 1 80 56 56 K15146 10 11 Male Connector 1 100 φ33 K15146 11 12 Serrated Saddle 1 62 φ52 K15146 12 13 Rubber Head 1 122 φ78 K15146 5 14 Flat Base 1 155 90 63 Extension Tube Set K15146 1 05 1 φ41 110mm K15146 2 05 2 φ41 265mm K15146 3 05 3 φ41 365mm K15146 4 05 4 ...

Page 9: ...re the product you purchase may sometimes differ from the one shown on the packaging Distributed by Kincrome Tools and Equipment www kincrome com au 3 Lakeview Drive Scoresby Victoria Phone 1300 657 528 WARRANTY TROUBLESHOOTING Symptom Cause Remedy Pump assembly unit will not work 1 Release valve is open 2 Dirt on valve seats 3 Worn seals 1 Close the release valve 2 Clean valve seats 3 Replace sea...

Page 10: ...10 10T HYDRAULIC BODY REPAIR KIT NOTES ...

Page 11: ...11 10T HYDRAULIC BODY REPAIR KIT ...

Page 12: ...www kincrome com au ...

Reviews: