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3

EN

3.2 - 

Installation of gearmotor

WARNINGS
• Incorrect installation may cause serious physical injury to

those working on or using the system.
• Before proceeding with the installation, refer to par. 3.1.
01.

Identify the front and rear bracket mounting positions (

fig. 3

)

02.

Secure the rear bracket with reference to its specified installation

positions (

fig. 3

)

03.

Mount the gearmotor to the rear bracket (

figg. 5 / 6

)

04.

Manually release the gearmotor (

fig. 7

)

05.

Pull the rod completely out (

fig. 8 - a

)

06.

Provisionally locate the front bracket onto the gate (

fig. 8 - b

)

07.

Check that the gearmotor is level, then fit and secure the rod to

the front bracket (

fig. 8 - c

)

08.

(

fig. 9

) Check manually that:

- when the gate is fully open, it halts against its mechanical stops
- the gate swings freely and without resistance
Correct any defect

09.

Unhook the rod from the front bracket (

fig. 10 - a

) and mount the

latter to the gate definitively (

fig. 10 - b

)

10.

Definitively mount the rod to the front bracket (

fig. 10 - c

)

11.

Lock the gearmotor (

fig. 11

)

Run this procedure for both gearmotors.

3.3 - 

Manually releasing the 

gearmotor (fg. 7)

01.

Raise the rubber cap (

fig. 7 - a

)

02.

Fit the provided wrench and rotate it CW by 90° (

fig. 7 - b

)

Run this procedure for both gearmotors.

3.4 - 

Manually locking the gearmotor 

(fg. 11)

01.

Move the gate to the halfway open position by hand

02.

Raise the rubber cap (

fig. 11 - a

)

03.

Fit the provided wrench and rotate it CCW by 90°(

fig. 11 - b

)

Run this procedure for both gearmotors.

4.

Electrical connections

CAUTION!
– Incorrect connections can cause faults or hazards; therefo-

re ensure that the specified connections are strictly obser-
ved.

– Hook up the unit with the electrical power shut off.

01.

 Remove the gearmotor’s cover (

fig. 12 - a

)

02.

 Loosen the cable clamp (

fig. 12 - b

) and run the cable through it

(

fig. 12 - c

)

03.

 Hook up the cables and connect the earth cable to its eyebolt

(

fig. 13

)

04.

 Tighten down the cable clamp and restore the cover (

fig. 14

)

5.

Automation testing

This is the most important stage in the automation system installation 

procedure in order to ensure the maximum safety levels. Testing can 

also be adopted as a method of periodically checking that all the 
various devices in the system are functioning correctly.

Testing of the entire system must be performed by qualified 
and experienced personnel 

who must establish which tests to 

conduct on the basis of the risks involved, and verify the compliance 
of the system with applicable regulations, legislation and standards, 
in particular with all the provisions of EN12445 which establishes the 
test methods for automation systems for gates.

5.1 - 

Testing

Each component of the system, (safety edges, photocells, emer-

gency stop, etc.) requires a specific testing phase. To do so, follow 

the procedures given in the instruction manuals. 

01.

Ensure that the instructions outlined in this manual and in particu-

lar in chapter 1 have been observed in full.

02.

Manually release the gearmotor (

fig. 7

)

03.

Make sure you can move the door manually both during opening

and closing with a force of max. 390 N (40 kg approx.).

04.

Manually lock the gearmotor (

fig. 11

)

05.

Hook up the electrical power supply

06.

Use the control or stop devices to test the opening, closing and

stopping of the gate and that it behaves as intended.

07.

Check the operation of all safety devices, and check that the gate

performs as it should.

08.

Activate a closing manoeuvre and check impact force of the door

against the mechanical stop. If necessary, reduce the pressure for 
better adjustment

09.

If the dangerous situations caused by the movement of the gate

have been safeguarded by limiting the impact force, the user must 
measure the impact force according to EN12445.

Note

 – The gearmotor’s torque cannot be adjusted directly: this 

adjustment is done by the control unit.

5.2 - 

Commissioning

Commissioning may only be done when all the gearmotor tests spe-

cified in par. 5.1, and those of the other equipment, have been pas

-

sed: to commission the unit, refer to the control unit manual.

IMPORTANT - It is not permissible to execute partial commis-
sioning or to enable use of the system in makeshift conditions.

Summary of Contents for LINEAR400230

Page 1: ...Made in Italy LINEAR 500230 50024 400230 40024 PT Instru es e advert ncias de instala o e uso EN Installation and use instructions and warnings...

Page 2: ...3 2003 A1 2009 The parts of the product which are subject to the following standards comply with them EN 13241 1 2003 EN 12445 2002 EN 12453 2002 EN 12978 2003 Sacile 09 05 2014 Giorgio Zanutto Managi...

Page 3: ...1 800 mm 100 mm 177 mm 700 mm 100 mm 177 mm 2 LINEAR500230 LINEAR50024 LINEAR400230 LINEAR40024...

Page 4: ...90 95 270 90 195 200 110 150 150 LINEAR500230 LINEAR50024 90 200 250 110 170 170 LINEAR400230 LINEAR40024 1100 mm LINEAR500230 LINEAR50024 1300 mm LINEAR400230 LINEAR40024 107 mm LINEAR500230 LINEAR5...

Page 5: ...5 a b 6 a b 7...

Page 6: ...MAX a c b 8 9 a c b 10 OPTIONAL...

Page 7: ...a b 11 a c b 12...

Page 8: ...24V 230V 13 b a 14...

Page 9: ...2 3 3 Instala o 3 1 Verifica o preliminares de instal o 3 2 Instala o do motorredutor 3 3 Desbloquear manualmente o motorredutor fg 7 3 4 Bloquear manualmente o motorredutor fg 11 3 4 Conex es el tri...

Page 10: ...ontos onde as pessoas podem ficar presas ou esmagadas contra as partes fixas quando a porta est totalmente aberta se houver fornecer prote o para estas pe as Os materiais de embalagem do produto devem...

Page 11: ...ectas podem causar falhas ou riscos portanto certifique se que as conex es especificadas s o rigorosamente seguidas Monte o sistema com a energi el trica desligada 01 Retire a tampa do motorredutor fi...

Page 12: ...os enquanto outros devem ser eliminados Verifique se existem instala es regulamentadas de reciclagem e desmantelamento perto de si Aten o Algumas partes do produto podem conter subst ncias poluentes o...

Page 13: ...Desbloqueie o motorredutor como descrito no Manual Manuten o Tal como acontece com qualquer tipo de equipamento a sua automa o necessita de manuten o peri dica para que possa funcionar o m ximo de te...

Page 14: ......

Page 15: ...lation 2 3 1 Pre installation checks 2 3 2 Installation of gearmotor 3 3 3 Manually releasing the gearmotor fg 7 3 3 4 Manually locking the gearmotor fg 11 3 4 Electrical connections 3 5 Collaudo dell...

Page 16: ...these parts The packing materials of the product must be disposed of in com pliance with local regulations 1 3 Warnings about use This product is not intended to be used by persons including children...

Page 17: ...most important stage in the automation system installation procedure in order to ensure the maximum safety levels Testing can also be adopted as a method of periodically checking that all the various...

Page 18: ...ing or hazardous substances which if disposed of into the environment constitute serious environmental and health risks As indicated by the symbol the product may not be disposed of as domestic waste...

Page 19: ...em can be operated manually re lease the gearmotor as described in Manual release and lock Maintenance As with any machinery your automation needs periodic maintenance so that it may work as long as p...

Page 20: ...staller details Dados do fabricante Manufacturer s details Carimbo Stamp Empresa Company Morada Address Provincia Province Tel Tel Referente Contacto King Gates S r l Phone 39 0434 737082 Fax 39 0434...

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