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Removing the sanding belt

WARNING! MAKE SURE THAT THE MACHINE IS DISCONNECTED FROM THE
POWER SOURCE BEFORE REMOVING OR INSTALLING A SANDING BELT!

In order to access the sanding drum, unlatch and lift the sanding drum cover. The sanding
belt is held in place at both ends of the drum by a spring loaded clamp (left side) and a
spring loaded clamp with tensionner (right side). Apply finger pressure on these spring
loaded clamps and pull the sanding belt out of them.

IMPORTANT: BEFORE DOING ANY SANDING, WE RECOMMEND REMOVING THE
SANDING BELT FROM THE SANDING DRUM TO MAKE A PATTERN AS REFERENCE
FOR FUTURE REPLACEMENT SANDING BELTS.

Unwind the old sanding belt and use it as a pattern or use the pattern in the illustration
below to cut the new 3-1/4” x 96” (approx.) sanding belt, it is necessary to cut a triangular
portion of the sanding belt at each end using the dimensions below.

Installing sanding belt

Pull the left spring loaded clamp lever (A) Fig.12 forward to allow the “L” end of the
sanding belt tab (see illustration above) to slide under the clamp (B). Release the clamp to
lock the belt tab into place. Refer to Fig.12 as reference, this figure shows the proper
starting position of the sanding belt.

Roll the sanding belt onto the drum, keeping the edges snug as shown in Fig.13. A small
gap inbetween the sanding belt is fine but overlapping is not good.

Once the edge of the sanding belt reaches the right edge of the drum, make a mark on the
edge of the sanding belt as shown in Fig.14. Unwind, unclamp and remove the sanding belt
from the drum. Using the mark on the sanding belt as reference, cut the triangular portion
away as shown in illustration above and repeat the installation procedure.

Once you have reinstalled the sanding belt and have reached the right side of the drum,
push the spring loaded clamp lever and tensionner assembly (A & B) Fig.15 backwards to
allow the “R” end of the sanding belt tab (see illustration above) to slide under the clamp
(C). In order to clamp and tension the sanding belt, first release the clamp lever to clamp
the sanding belt tab, finally release the entire tensionner assembly to tension the sanding belt.

Drum sander controls

Important note: The conveyor motor and the sanding drum motor operate independently
from each other. The On/Off switch with removable safety key (A) Fig.16 activates and
stops the sanding drum and a separate On/Off switch with removable safety key (B)
activates and stops the variable speed conveyor belt. The variable speed adjustment dial
(C) sets the conveyor feed speed.

Note: Always start the dust collector before turning on the drum sander.

To turn the machine on, lift the switch with removable safety key (A) to the “On”  position to
start the sanding drum. Lift the conveyor belt switch with removable safety key (B) to the
“On” position to start the conveyor belt feed. Both these switches come with a removable
safety key that allows each switch to be locked in the “Off” position. To activate the locking
feature, lower switch to the “Off” position and pull the safety key out of the switch. To
reactivate the switch, simply reposition the safety key in the switch. Set the conveyor belt
feed speed using the variable speed adjustment dial (C). Turning dial clockwise will
increase the conveyor belt speed. 

When the operation is done, lower both the conveyor belt On/Off switch and the sanding
drum On/Off switch to the “Off” position to stop the conveyor belt and sanding drum motor.

Figure 12

REPLACING SANDING BELT

& OPERATION

Figure 13

Figure 14

Figure 15

15-3/4”

15-3/4”

Grit side of sanding belt

L

R

Mark

Figure 16 

Summary of Contents for KC-16-1-D

Page 1: ...INSTRUCTION MANUAL MODEL KC 16 1 D COPYRIGHT 2010 ALL RIGHTS RESERVED BY KING CANADA TOOLS INC 16 X 5 SINGLE DRUM SANDER ...

Page 2: ...ack of maintenance King Canada shall in no event be liable for death injuries to persons or property or for incidental special or consequential damages arising from the use of our products To take advantage of this limited warranty return the product at your expense together with your dated proof of purshase to an authorized King Canada service center Contact your retailer or visit our web site at...

Page 3: ...t all times 14 MAINTAIN TOOL WITH CARE Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories 15 DISCONNECT TOOLS Before servicing when changing accessories or attachments 16 AVOID ACCIDENTAL STARTING Make sure the swich is in the OFF position before plugging in 17 USE RECOMMENDED ACCESSORIES Consult manual for recommended accessorie...

Page 4: ...o raise the conveyor belt and counterclockwise to lower it 2 4 Dust chute It is necessary to always use this machine with an appropriate dust collection system connected to this dust chute 3 Sanding drum On Off switch Turns the sanding drum motor on off This swicth comes with a safety key which can be removed to prevent unauthorized use 4 Conveyor belt On Off switch Turn the conveyor motor on off ...

Page 5: ...AVE IT REPLACED IMMEDIATELY 110V OPERATION As received from the factory your drum sander is wired to run on 110V current This drum sander is intended for use on a electrical circuit that has an outlet and a plug which looks like the one illustrated in Fig 1 WARNING DO NOT USE A TWO PRONG ADAPTOR FOR THEY ARE NOT IN ACCORDANCE WITH LOCAL CODES AND ORDINANCES NEVER USE IN CANADA EXTENSION CORDS The ...

Page 6: ...nder is heavy Once the sander is positioned on the stand line up mounting holes and secure drum sander to stand from underneath the stand using 4 cap screws washers and spring washers as shown in C Fig 4 Assembling and installing conveyor belt handwheel In the loose items box remove the handwheel and handwheel handle Assemble the handle A Fig 5 to the handwheel B use 14mm open end wrench on the fl...

Page 7: ...veyor belt is slipping then the conveyor belt tension needs to be increased Adjust adjustment screw A Fig 9 on both sides of the conveyor while holding the hex nut B in place using an open end wrench Turn both adjustment screws A clockwise even amount of turns on both sides to tension conveyor belt If the conveyor belt is not tracking properly then an adjustment is needed Conveyor belt tracking ad...

Page 8: ...ion procedure Once you have reinstalled the sanding belt and have reached the right side of the drum push the spring loaded clamp lever and tensionner assembly A B Fig 15 backwards to allow the R end of the sanding belt tab see illustration above to slide under the clamp C In order to clamp and tension the sanding belt first release the clamp lever to clamp the sanding belt tab finally release the...

Page 9: ...er source before performing any maintenance or lubrication The table height adjustment screw shafts located at either end of the machine must be well lubricated with gear grease at all times Verify that all nuts and screws are properly tightened before sanding Verify that the sanding belt is installed properly and has not become loose or torn Remove any dust or particles from machine never allow d...

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