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IMPORTANT SAFETY INSTRUCTIONS 

RISK OF EXPLOSION OR FIRE

WHAT CAN HAPPEN

It is normal for electrical contacts within the motor and pressure
switch to spark.

If electrical sparks from the compressor come in contact with
flammable vapors, they may ignite, causing fire or explosion.
Restricting any of the compressor ventilation openings will
cause serious overheating and could cause fire.

HOW TO PREVENT IT

Always operate the compressor in a well ventilated area free of
combustible materials, gasoline or solvent vapors. If spraying
flammable materials, spray material at least 20 feet away from
the compressor. An additional length of hose may be required.
Store flammable materials in a secure location away from the
compressor.
Never place objects against or on top of the compressor.
Operate compressor in an open area at least 18 inches away
from any wall or obstruction that would restrict the flow of fresh
air to the ventilation openings.
Operate compressor in a clean, dry and well ventilated area.

RISK OF BURSTING

WHAT CAN HAPPEN

1. Failure to properly drain condensed water from the tank,  

causing rust and thinning of the steel tank.

2. Modifications or attempted repairs to the tank.
3. Unauthorized modifications to the unloader valve, safety 

valve or any other components which control tank pressure.

4. Excessive vibration can weaken the air tank and cause     

rupture or explosion.

Attachments & Accessories; Exceeding the operating pressure
of air tools can cause them to explode.

HOW TO PREVENT IT

Drain tank daily or after every use. If the tank developes a leak,
replace tank or get a new air compressor. Never drill into, weld
or make any modifications to the tank or its attachments.

The tank is designed to withstand specific operating pressures.
Never make adjustments or parts substitutions to alter the
factory set operating pressures.

For essential control of air pressure, you must install a
pressure regulator and pressure gauge to the air supply
system.

RISK OF BURNS

WHAT CAN HAPPEN

Touching exposed metal such as the compressor head or
outlet tubes, can result in serious burns.

HOW TO PREVENT IT

Never touch any exposed metal parts on compressor during or
immediately after operation. The compressor will remain hot
several minutes after use. Do not reach around protective
shrouds or attempt maintenance until the compressor has
cooled down completely.

RISK OF PROPERTY DAMAGE WHEN 
TRANSPORTING COMPRESSOR

WHAT CAN HAPPEN

Oil can leak or spill and could result in fire or breathing hazard,
serious injury or death can result. Oil leaks will damage carpet,
paint or other surfaces in vehicules or trailers.

HOW TO PREVENT IT

Always place compressor on a protective mat when
transporting to protect against damage to vehicule from leaks.
Remove compressor from vehicule immediately apon arrival.

1) Read and understand instruction manual before attempting to install

and use compressor. Be thoroughly familiar with the 
operational controls and proper use.

2) All electrical and safety codes must be followed to ensure operator 

safety.

3) Applications requiring air free of oil or water should have the 

appropriate filters/water traps installed in the pressure system.

4) Wear safety glasses.
5) Do not operate if any part is damaged during shipping, handling or 

use, have the part replaced or repaired before attempting to use.

6) Never operate the compressor with the belt guard removed, this 

compressor can start automatically without warning. Personal injury 

or property damage could occur from contact with moving parts.

7) Never attempt to modify or adjust the ASME safety valve. The 

safety valve must be kept clean and free from paint or any other  

type of accumulation.

8) Never attempt to repair or modify air tank. Welding, drilling or any 

other modification will weaken the air tank resulting in damage from 
rupture or explosion.

9) Drain water from tank on a regular basis. Tanks rust from moisture 

build-up which weakens the air tank.

This air compressor and other components used make up a high pressure system, the following safety rules and guidelines should be followed
when using, cleaning or servicing.

Summary of Contents for KC-5160V1

Page 1: ...INSTRUCTION MANUAL MODEL KC 5160V1 COPYRIGHT 2011 ALL RIGHTS RESERVED BY KING CANADA TOOLS INC HIGH OUTPUT STATIONARY 6 5 PEAK HP 60 GALLON AIR COMPRESSOR...

Page 2: ...lack of maintenance King Canada shall in no event be liable for death injuries to persons or property or for incidental special or consequential damages arising from the use of our products To take a...

Page 3: ...system RISK OF BURNS WHAT CAN HAPPEN Touching exposed metal such as the compressor head or outlet tubes can result in serious burns HOW TO PREVENT IT Never touch any exposed metal parts on compressor...

Page 4: ...the grounding screw on the pressure switch See grounding information below Warning Do not attempt to hard wire this compressor yourself unless you are a qualified electrician Overheating short circui...

Page 5: ...T INTO SERVICE AFTER REPLACING THE CHECK VALVE AND WHEN A PISTON OR A CYLINDER SLEEVE ARE REPLACED 1 Make sure the pressure switch lever A Fig 3 is in the OFF position 2 Make sure the compressor is pr...

Page 6: ...ressure switch and OFF to remove power at the end of each use PRESSURE SWITCH C FIG 9 The pressure switch automatically starts the motor when the tank pressure drops below the factory set Cut In press...

Page 7: ...t be in the centre of the red dot of oil sight glass 2 Drain condensation from tank 3 Check for any unusual noise or vibration 4 Be sure all nuts and bolts are tight Monthly 1 Inspect air system for l...

Page 8: ...ure Restricted air filter Wrong oil viscosity Oil level too high Crankcase breather valve malfunction Worn piston rings Piston rings not seated CORRECTIVE ACTION Check voltage or eliminate extension c...

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