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MOUNTING AND 

BREAK-IN PROCEDURES

MOUNTING

Warning! This compressor is not intended for outdoor installation. Never use
the transport skid for mounting purposes.

Make sure you mount the air compressor in a clean, well ventilated area
where the surrounding air temperature will not exceed 40

0

celcius. Position

the air compressor about 18 inches away from any wall. Make sure there is
sufficient space to access the tank drain cock. 

Floor mounting

This air compressor is extremely top heavy. Before operating, the air
compressor feet (3) MUST be bolted to a flat, even, concrete floor. It is
recommended to purchase rubber pads (not included) to absorb vibrations.
A flexible coupling (not included) should be installed between the ball valve
and piping. 

*IMPORTANT BREAK-IN PROCEDURES*

NOTE: SERIOUS DAMAGE MAY RESULT IF THE FOLLOWING BREAK-
IN INSTRUCTIONS ARE NOT CLOSELY

FOLLOWED. THESE

PROCEDURES ARE REQUIRED BEFORE THE AIR COMPRESSOR CAN
BE PUT INTO SERVICE, AFTER REPLACING THE CHECK VALVE, AND
WHEN A PISTON OR A CYLINDER SLEEVE ARE REPLACED.

1) Make sure the pressure switch lever (A) Fig.3 is in the “OFF” position.

2) Make sure the compressor is properly wired to electrical source and

grounded, if a power cord was installed, plug the power cord into a
grounded 240V branch circuit receptacle.

3) Make sure the oil level in the crankcase reaches the centre dot of the oil

sight glass (A) Fig.4, refer to maintenance section for instructions on how
to fill the crankcase with oil. 

4) Open the drain valve (A) Fig.5, turn it clockwise as shown, this will

prevent air pressure build-up in the tank. 

5) Move the pressure switch lever (A) Fig.6 to “ON/AUTO”. The compressor

will start. 

6) Run the compressor for 15 minutes. Make sure the drain valve is open

and there is no tank pressure build-up (tank pressure gauge at zero).

7) After 15 minutes, close the drain valve by turning it counterclockwise. The

air receiver will fill tank to cut-out pressure and the motor then will stop.
The air compressor is now ready for use. Proceed to the following “Piping”
instructions.

FIGURE 3

FIGURE 4

FIGURE 5

FIGURE 6

Summary of Contents for KC-5160V1

Page 1: ...INSTRUCTION MANUAL MODEL KC 5160V1 COPYRIGHT 2011 ALL RIGHTS RESERVED BY KING CANADA TOOLS INC HIGH OUTPUT STATIONARY 6 5 PEAK HP 60 GALLON AIR COMPRESSOR...

Page 2: ...lack of maintenance King Canada shall in no event be liable for death injuries to persons or property or for incidental special or consequential damages arising from the use of our products To take a...

Page 3: ...system RISK OF BURNS WHAT CAN HAPPEN Touching exposed metal such as the compressor head or outlet tubes can result in serious burns HOW TO PREVENT IT Never touch any exposed metal parts on compressor...

Page 4: ...the grounding screw on the pressure switch See grounding information below Warning Do not attempt to hard wire this compressor yourself unless you are a qualified electrician Overheating short circui...

Page 5: ...T INTO SERVICE AFTER REPLACING THE CHECK VALVE AND WHEN A PISTON OR A CYLINDER SLEEVE ARE REPLACED 1 Make sure the pressure switch lever A Fig 3 is in the OFF position 2 Make sure the compressor is pr...

Page 6: ...ressure switch and OFF to remove power at the end of each use PRESSURE SWITCH C FIG 9 The pressure switch automatically starts the motor when the tank pressure drops below the factory set Cut In press...

Page 7: ...t be in the centre of the red dot of oil sight glass 2 Drain condensation from tank 3 Check for any unusual noise or vibration 4 Be sure all nuts and bolts are tight Monthly 1 Inspect air system for l...

Page 8: ...ure Restricted air filter Wrong oil viscosity Oil level too high Crankcase breather valve malfunction Worn piston rings Piston rings not seated CORRECTIVE ACTION Check voltage or eliminate extension c...

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