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*IMPORTANT HONDA ENGINE INSTRUCTIONS* 
 
REFER TO HONDA ENGINE INSTRUCTION MANUAL 
 

NOTE: TO AVOID ENGINE DAMAGE AND VOIDING HONDA CANADA 
WARRANTY, IT IS VERY IMPORTANT TO READ THE HONDA INSTRUCTION  
MANUAL BEFORE OPERATING. 
 
-USER MUST ADD FUEL AND ENGINE OIL.  
-USER MUST BE FAMILAR WITH STARTING/STOPPING ENGINE AND SETTING  
 ENGINE SPEED INSTRUCTIONS.  
-USER MUST FOLLOW ENGINE MAINTENANCE SCHEDULE. 
 

*IMPORTANT AIR COMPRESSOR BREAK-IN  
PROCEDURES* 

 

NOTE: SERIOUS DAMAGE TO THE AIR COMPRESSOR MAY RESULT IF THE 
FOLLOWING BREAK-IN INSTRUCTIONS ARE NOT CLOSELY FOLLOWED. 
THESE PROCEDURES ARE REQUIRED BEFORE THE AIR COMPRESSOR CAN 
BE PUT INTO SERVICE, AFTER REPLACING THE CHECK VALVE, AND WHEN 
A PISTON OR A CYLINDER SLEEVE ARE REPLACED. 

 
1) Make sure the oil level in the crankcase reaches the centre dot of the oil sight glass 

(A) Fig.1.If needed, refer to maintenance section in this manual for instructions on 
filling the crankcase with oil.  

 
2) Pull then turn regulator knob (A) Fig.2 counterclockwise to open air flow. 
 
3) Move load master valve lever (A) Fig.3 to a horizontal position (unloaded position) 

as shown to allow the compressor pump to run without compressing air. 

 
4) Make sure there is sufficient amount of fuel in the gas tank and oil in the engine 

crankcase as per instructions in the Honda engine instruction manual, then start 
the Honda engine.  

 
5) Run the engine/compressor for 15 minutes. Make sure there is no tank pressure 

build-up (tank pressure gauge  at zero). 

 
6) After 15 minutes, move load master valve lever (A) Fig.3 down (loaded position) 

and turn the regulator knob (A) Fig.2 clockwise. The compressor will begin to pump 
air in the air tanks.  

 
7) When maximum tank pressure is reached, the compressor automatically unloads, 

bringing the engine to idle speed. The engine will remain at idle speed until tank 
pressure drops below the cut-in pressure setting. The engine then accelerates and 
the compressor pumps additional air into the air tanks. The compressor is now 
ready for use.

SPECIFICATIONS & 

BREAK-IN PROCEDURES

FIGURE 1

SPECIFICATIONS 
 
Model

..................................................................................................................................................................................KC-5510G3 

Honda engine

..............................................................................................................................................................5.5 HP (GX160) 

Engine no load speed

........................................................................................................................................................3,600 RPM 

Displacement

..............................................................................................................................................................................163 cc 

Fuel

..........................................................................................................................................................................Unleaded gasoline 

Fuel tank

........................................................................................................................................................................................3.1 L 

Maximum tank pressure

..........................................................................................................................................................150 PSI 

Operating pressure

..............................................................................................................95-125 PSI (field adjustable to 135 PSI) 

CFM @ 40 PSI

................................................................................................................................................................................14.1 

CFM @ 90 PSI

................................................................................................................................................................................11.5 

Tank size

..........................................................................................................................................................10 Gallon (2 x 5 Gallon)

FIGURE 2

FIGURE 3

Summary of Contents for KC-5510G3

Page 1: ...INSTRUCTION MANUAL MODEL KC 5510G3 COPYRIGHT 2020 ALL RIGHTS RESERVED BY KING CANADA TOOLS INC 10 GALLON 5 5 HP GAS HONDA WHEELBARROW AIR COMPRESSOR ...

Page 2: ...ts high quality and durability standards King Canada warrants to the original retail consumer a 1 year limited warranty as of the date the product was purchased at retail and that each product is free from defects in materials Warranty does not apply to defects due directly or indirectly to misuse abuse normal wear and tear negligence or accidents repairs done by an unauthorized service center alt...

Page 3: ...ply system RISK OF BURNS WHAT CAN HAPPEN Touching exposed metal such as the compressor head or outlet tubes can result in serious burns HOW TO PREVENT IT Never touch any exposed metal parts on compressor during or immediately after operation The compressor will remain hot several minutes after use Do not reach around protective shrouds or attempt maintenance until the compressor has cooled down co...

Page 4: ...ntact with hot components such as the muffler engine exhaust gases or from an electrical spark Turn engine off and allow it to cool before adding fuel to the tank Equip area of operation with a fire extinguisher certified to handle gasoline or fuel fires SPARKS FIRE HOT OBJECTS Cigarettes sparks fires or other hot objects can cause gasoline or gasoline vapors to ignite Add fuel to tank in well ven...

Page 5: ...loaded position as shown to allow the compressor pump to run without compressing air 4 Make sure there is sufficient amount of fuel in the gas tank and oil in the engine crankcase as per instructions in the Honda engine instruction manual then start the Honda engine 5 Run the engine compressor for 15 minutes Make sure there is no tank pressure build up tank pressure gauge at zero 6 After 15 minute...

Page 6: ...ustment after making a change in the pressure setting always approach the desired pressure from a lower pressure When reducing from a higher to a lower setting first reduce the pressure less than that desired then bring it up to the desired pressure Depending on the air requirements of each particular accessory the outlet regulated air pressure may have to be adjusted while operating the accessory...

Page 7: ...ll ring on safety valve A Fig 5 allowing air to bleed from the tank until tank pressure is approximately 20 PSI Release safety valve ring 3 Drain moisture water from air tanks Open drain valves B Fig 5 turn them counterclockwise to open WARNING Water will condense in the air tanks If not drained water will corrode and weaken the air tanks causing a risk of air tank rupture NOTE If a drain valve is...

Page 8: ...uge Replace head gasket Replace worn parts Clean check valve or replace Tighten components Level compressor Drain and replace with proper oil Check and replace worn or damaged valves Remove and clean check valve Replace filter Drain and replace oil Fill with oil to proper level Replace crankcase breather Replace piston rings Allow 100 hours of normal operation for new rings to seat HONDA ENGINE SE...

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