King Technology New Water 120, Instruction Manual

Page 1: ...r damage before installing or first using this equipment read Instruction Manual and all safety labels and follow all safety instructions and precautions Save manual for future reference WARNING Ver la versión en español de este manual en kingtechnology com brands new water Model 400 430 for pools up to 40 000 gallons Model 120 for pools up to 25 000 gallons ...

Page 2: ...stallation Model 400 10 Off Line Installation Model 430 11 12 Step 1 Preparing the Pool 13 14 Step 2 Putting the System to Work 15 Step 3 Setting the Control Dial 16 Step 4 Routine Pool Care 17 Winterizing 18 Troubleshooting 19 Parts List Model 120 20 Parts List Models 400 430 21 Maintenance Replacing Control Dial O Rings 22 Maintenance Replacing Cap O Rings and Knobs 23 Warranty 24 For informatio...

Page 3: ...water treatment center that controls the flow of water to the New Water Cycler Pac For pools 7 000 to 25 000 gallons Uses the Cycler Pac Model 105C Sold separately Model 120 In Line Product 01 01 0120 Cycler Pac Model 105C Prefilled with chlorine tablets and fits inside the New Water Cycler Model 120 The water treatment center that controls the flow of water to the New Water Cycler Pac For pools 7...

Page 4: ...o not provide for every possible contingency that might be encountered in connection with installation opera tion or maintenance of this equipment Should further informa tion be desired or should particular issues arise which are not covered sufficiently in this manual contact King Technology at 800 222 0169 Notes and Safety Information Signal Word Meaning DANGER Indicates an imminently hazardous ...

Page 5: ...Water Cycler be sure the pool return line valves are open except when opening or servicing the unit a Do not inhale fumes from the New Water Cycler or New Water Cycler Pacs a Avoid sparks smoking or any open flame near New Water Cycler or chemicals a Do not exceed maximum operating pressure of 50 psi or maximum temperature of 104º F a Do not remove the cap while under pressure Always turn off pump...

Page 6: ...ay or less than 6 hours per day on high speed you must bleed the air while the pump is on by unscrewing either the cap knob or back knob until water appears Then screw the knob back in Repeat this process each time the cap is removed for any reason 2 Install Cycler with 4 8 psi back pressure Lower back pressures could result in under chlorination Change the eyeball fittings in the return jets to a...

Page 7: ...ng Technology s pressure gauge order part number 01 22 4000 Filter Flex Hose Installation Model 120 Apply pipe thread tape or sealant to each threaded end of nipple Screw one end of nipple into the filter return Hand tighten Finish tightening by turning 1 to 2 revolutions with a pipe wrench DO NOT OVER TIGHTEN Screw either side of New Water Cycler on to open nipple end until upright and secure App...

Page 8: ...hose to one hose adapter and the return section of flex hose to the other hose adapter with clamps and tighten with screwdriver Bi flow valve design allows installation in either flow direction 3 To prevent damage to heaters or filters see your dealer about installing a corrosion resistant check valve which will reduce the back flow of chlorine gas when the Cycler is turned off 4 For better stabil...

Page 9: ...re SECURE CYCLER To prevent damage to heaters or filters see your dealer about installing a corrosion resistant check valve which will reduce the back flow of chlorine gas when the Cycler is turned off 2 1a 1 1b 3 Pipe Wrench Bi flow valve design allows installation in either flow direction Pipe Thread Tape or Sealant Primer and PVC Cement If using male adapters apply pipe thread tape or sealant t...

Page 10: ...1 to 2 revolutions with a pipe wrench DO NOT OVER TIGHTEN Insert PVC pipe into male adapters with a twisting action Hold in place 5 to 10 seconds to bond To prevent damage to heaters or filters see your dealer about installing a corrosion resistant check valve which will reduce the back flow of chlorine gas whentheCycleristurnedoff 3 4 5 6 Primer Measure the distance between New Water Cycler male ...

Page 11: ...turer s directions on that product Insert reducer bushing into male adapter on both sides with a twisting action Hold in place 5 to 10 seconds to bond Following pipe thread sealant directions brush sealant onto elbow threads 2 3 4 5 OR Water CYCLER Metered Pool Purifier Following pipe thread sealant directions brush sealant onto New Water Cycler threads in both ports and on both male adapters DO N...

Page 12: ... correct 2 36 apart on straight pipe Arrows on scoops must face each other Attach scoop clamps over the scoops and around the pipe Tighten scoop clamps with a screwdriver Attach each hose to venturi scoop male nipple with a small clamp and tighten with screwdriver For better stability New Water Cycler may be mounted on a treated wood base using Phillips pan head screws one in front and one in back...

Page 13: ... If calcium content is higher than 400 ppm find a soft water source to fill your pool instead otherwise water balance will be very difficult Check for metals in the pool such as iron or copper Before attempting water balance these should be removed See your dealer for a metal out or sequesterant and follow the label directions carefully Before beginning with any pool care program you must first ba...

Page 14: ... maintain 200 400 ppm 5e Lastly test for stabilizer or conditioner levels Add conditioner if the level is below 20 ppm This will prevent chlorine burn off If stabilizer level is above 80 ppm partially drain water and re fill 6 5a Take a water sample from the pool and dip a Test Strip into it For best results in achieving water balance follow steps 5a through 5e in order 6 2 6 8 7 2 7 8 8 4 LOW BAJ...

Page 15: ...ight across on the indent line for a clean cut 3E If openings are pinched together open with fingers or re cut closer to the colored screens inside New Water Cycler Pac Leave at least 1 4 of plastic to fit into New Water Cycler base 4 Invert New Water Cycler Pac and shake slightly until chlorine tablets fall into tower areas Insert New Water Cycler Pac into New Water Cycler lining up the openings ...

Page 16: ... 1 2 hp 3 4 hp 1 hp 1 1 2 hp PUMP SIZE 1 2 hp 3 4 hp 1 hp 1 1 2 hp PUMP SIZE 1 2 hp 3 4 hp 1 hp 1 1 2 hp 7 000 18 4 5 4 0 3 5 3 0 2 5 2 0 1 0 3 0 1 5 1 0 1 0 2 0 9 000 21 5 0 4 5 4 0 3 5 3 0 2 5 2 0 3 5 2 0 1 5 1 0 2 5 12 000 24 5 5 5 0 4 5 4 0 3 5 3 0 2 5 2 0 2 5 2 0 1 5 3 0 18 000 NR 5 5 5 0 4 5 4 0 3 5 3 0 2 5 3 0 2 5 2 0 1 5 20 000 NR NR 5 5 5 0 4 5 4 0 3 5 3 0 3 5 3 0 2 5 2 0 25 000 NR NR 6 0...

Page 17: ...sureintheNewWater System besurethepoolreturnlinevalvesareopenexcept whenopeningorservicingtheunit DANGER Never add any other types of chlorine pH adjusters shock treatments or algaecides through the skimmer These products should be added directly into the pool if required Never use fast dissolving chlorine tablets liquid bleach or calcium hypochlorite in the New Water Cycler Operate DANGER Do not ...

Page 18: ...an rust pit etc If empty rinse and recycle 2 3 4 5 1 Model 120 Model 400 430 Unscrew knob from New Water Cycler Allow all water to drain Model 400 430 Model 120 Model 120 Model 120 Model 120 Model 400 430 Model 400 430 Model 400 430 MIN MAX Turn dial to 0 OR Turn dial to minimum Turn pump off Remove cap Remove Pac Replace the cap and knobs loosely WARNING Avoid sparks smoking or any open flame nea...

Page 19: ...b each time cap is open 5 Contact your dealer to have your back pressure tested If under 4 psi consider a smaller eye ball fitting in the return jet 6 Check for a suction side leak by looking for air bubbles in your pump basket or at the return jet Contact dealer for help in correcting this situation 7 Contact King Technology s Customer Service Department at 800 222 0169 1 If the chlorine reading ...

Page 20: ...arts for New Water 120 REF PART NO DESCRIPTION 1 2 01 22 1410 Cap w O Ring 2 01 22 1926 Cap O Ring 4 01 22 9486 Pressure Relief Valve 5 6 7 8 01 22 1446 Control Dial with O Rings Locking Pin and Number Plate 6 01 22 1456 Control Dial O Ring Set 9 10 01 22 9946 Knob with O Ring 11 01 22 1485 Mounting Base 12 01 22 9970 Silicone Lubricant 13 01 22 1710 Nipple Kit 14 01 22 4000 Pressure Gauge 15 01 2...

Page 21: ... 4000 Pressure Gauge 21 01 22 9950 40k Tune Up Kit INCLUDED WITH OFF LINE Model 430 REF DESCRIPTION QTY INCLUDED 10 2 Male Adapter 2 11 2 X 1 2 Bushing 2 12 90 Degree Elbow 2 13 Small Clamp 4 14 6 PVC Tubing 1 15 Scoop Gasket 2 16 Venturi Scoop 2 17 Scoop Clamp 2 REPLACEMENT PARTS Model 430 REF PART NUMBER DESCRIPTION 11 01 22 8620 2 X 1 2 Bushing 12 01 22 7800 90 Degree Elbow 13 01 22 7690 Small ...

Page 22: ...ove Using a large screwdriver loosen the control dial Carefully pry the dial until it pulls out Carefully replace the rubber O ring without stretching it Apply silicone lubricant that came with your New Water Cycler on O ring Push control dial completely into the housing and turn the dial to setting 2 Insert the non lipped end of snap ring into the groove opening beginning at the 5 o clock positio...

Page 23: ...ew O ring in bottom half of groove 2 Bottom half of groove Top half of groove O ring in top of groove 4 3 Product 01 22 9970 Roll your thumbs back and forth over the O ring while pushing upward until the O ring falls into the top of the groove Place your thumbs on each side of the cap over the O ring in the groove Place new O ring in bottom half of groove Bottom half of groove Top half of groove 2...

Page 24: ...ns physical abuse to or misuse of the product or operation or installation in a manner contrary to the accompanying instructions This warranty also excludes all costs arising from the installation adjustment removal or replacement of defective units or parts This warranty also excludes any and all claims arising out of the chemicals used in the product or their characteristics 3 Any express warran...