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OPERATING INSTRUCTIONS

The pump may be used horizontally or vertically, with the head facing downwards as shown.

1. Assemble the pipe between the pump and the cylinder.

2. Correctly prepare the load depending on your application. Place the load on the jack.

IMPORTANT

• The use of extension bars or off-centre loads greatly reduces the capacity of the hydraulic system. 

When using extension bars, place the shortest ones furthest away. Never place the shortest extension 

  bars in the middle.

• Some parts within this kit do not have the same rated capacity as the pump and cylinder.

• Always respect the pump’s rated maximum load capacity. Never modify the high pressure reducing 

valve. Creating pressure higher than the rated capacity can cause serious personal injury.

• Always fully lower the cylinder before opening the pump’s refill hole to refill the hydraulic fluid. 

  Overfilling can cause personal injury due to the excess pressure created in the reservoir when the 

cylinder is lowered.

• Always respect the cylinder’s rated maximum load capacity. 

• Creating pressure higher than the rated capacity can cause serious personal injury.

• Never place an unbalanced or an off-centre load onto the cylinder or the load could fall and cause 

personal injury.

• Before using the pump, tighten all of the connections with the correct tools and the connections should all 

be airtight. 

• Do not overtighten, overtightening can cause premature wearing of the pipe and the parts which are 

resistant to high pressure can crack at a pressure lower than their rated capacity.

• In the case of a breakage, explosion or if the pipe must be disconnected, shut off the pump immediately 

and open the pressure valve to let out all the built-up pressure. 

• Never touch a leaking pressure pipe with your hands, the force of the leaking liquid can cause injury.

• Keep the pipe away from dangerous conditions, such as fire, extreme cold, heat, sharp surfaces,or heavy 

shocks. 

• Never bend or twist the pipe, the liquid will not be able to circulate properly. 

• Never use the pipe to pull or move the equipment attached to it. 

• Regularly check that the pipe is in good working order as each of these conditions can damage it and 

cause injury.

• The parts and joints used must be compatible with the type of hydraulic fluid used. The pipe must never 

come into contact with corrosive substances, items impregnated with creosote, or certain paints. Check 

with a King Tony technician before painting the pipe. 

• Never paint the connections. The deterioration of the pipe caused by corrosive substances may cause 

personal injury.

SAFETY INSTRUCTIONS FOR PUMP AND JACK OPERATION

SAFETY INSTRUCTIONS FOR USING THE PIPE

Summary of Contents for 9TY120-10

Page 1: ...Enjoy your work NO 9TY120 10 4 HYDRAULIC BODY REPAIR KIT OPERATION MANUAL ...

Page 2: ...e personal injury Before using the pump tighten all of the connections with the correct tools and the connections should all be airtight Do not overtighten overtightening can cause premature wearing of the pipe and the parts which are resistant to high pressure can crack at a pressure lower than their rated capacity In the case of a breakage explosion or if the pipe must be disconnected shut off t...

Page 3: ...s rated capacity may result in serious personal injury Bent and unstable extension bars are a sign of overload Some parts within this kit do not have the same rated capacity as the pump and cylinder Always use a pressure gauge when installing to monitor the hydraulic pressure Refer to the instruction manualfor typical applications and the corresponding rated capacity All attachments and extension ...

Page 4: ...stable Purging trapped air Place the jack lower down than the pump with the end of the piston facing downwards Extend and retract the cylinder multiple times without putting any load on the system The air is in the pump reservoir Make sure that the cylinder is not extended the pump is horizontal and that there is no pressure on the hydraulic system Remove the refill cap Fill the reservoir with a s...

Page 5: ...r 215mm Extension bar 125mm Extension bar 82mm Extension bar Serrated cap Spreading wedge Rubber head Part Description Qty 10 1 11 2 12 2 13 2 14 15 16 17 2 2 2 2 Base plate Ram toe Plunger toe Cleft cap V base Male connector 4 Ton pump unit Ram unit 17 2 Hydraulic hose 1 1 1 1 4 1 4 4 4 ...

Page 6: ...899TY120 10A KT 297x210mm www kingtony com customer service e mail service kingtony com ...

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