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IMPORTANT SAFETY INSTRUCTIONS  

RISK OF EXPLOSION OR FIRE 

WHAT CAN HAPPEN 
 

It is normal for electrical contacts within the motor and pressure 
switch to spark. 
 
 
 
If electrical sparks from the compressor come in contact with 
flammable vapors, they may ignite, causing fire or explosion. 
Restricting any of the compressor ventilation openings will 
cause serious overheating and could cause fire. 
 

HOW TO PREVENT IT 

 
Always operate the compressor in a well ventilated area free of 
combustible materials, gasoline or solvent vapors. If spraying 
flammable materials, spray material at least 20 feet away from 
the compressor. An additional length of hose may be required. 
Store flammable materials in a secure location away from the 
compressor. 
Never place objects against or on top of the compressor.    
Operate compressor in an open area at least 18 inches away 
from any wall or obstruction that would restrict the flow of fresh 
air to the ventilation openings. 
Operate compressor in a clean, dry and well ventilated area.

RISK OF BURSTING 

WHAT CAN HAPPEN 
 

1. Failure to properly drain condensed water from the tank,   
    causing rust and thinning of the steel tank. 
2. Modifications or attempted repairs to the tank. 
3. Unauthorized modifications to the unloader valve, safety  
    valve or any other components which control tank pressure. 
4. Excessive vibration can weaken the air tank and cause      
    rupture or explosion. 
 
 
 

 

 
HOW TO PREVENT IT 

 
Drain tank daily or after every use. If the tank develops a leak, 
replace tank or get a new air compressor. Never drill into, weld 
or make any modifications to the tank or its attachments. 
 
The tank is designed to withstand specific operating pressures. 
Never make adjustments or parts substitutions to alter the    
factory set operating pressures. 
 
For essential control of air pressure, you must install a    
pressure regulator and pressure gauge to the air supply    
system.

RISK OF BURNS 

WHAT CAN HAPPEN 
 

Touching exposed metal such as the compressor head or     
outlet tubes, can result in serious burns.

 

 
 
 
 
 

 
HOW TO PREVENT IT 

 
Never touch any exposed metal parts on compressor during or 
immediately after operation. The compressor will remain hot 
several minutes after use. Do not reach around protective 
shrouds or attempt maintenance until the compressor has 
cooled down completely.

RISK OF PROPERTY DAMAGE WHEN  
TRANSPORTING COMPRESSOR 

WHAT CAN HAPPEN 
 

Oil can leak or spill and could result in fire or breathing hazard, 
serious injury or death can result. Oil leaks will damage carpet, 
paint or other surfaces in vehicles or trailers.

 

 

 
 
HOW TO PREVENT IT 

 
Always place compressor on a protective mat when   
transporting to protect against damage to vehicle from leaks. 
Remove compressor from vehicle immediately upon arrival.

1) Read and understand instruction manual before attempting to install 

and use compressor. Be thoroughly familiar with the  
operational controls and proper use. 

2) All electrical and safety codes must be followed to ensure operator  

safety. 

3) Applications requiring air free of oil or water should have the         

 appropriate filters/water traps installed in the pressure system. 

4) Wear safety glasses. 
5) Do not operate if any part is damaged during shipping, handling or  

 use, have the part replaced or repaired before attempting to use. 

 

6) Never operate the compressor with the belt guard removed, this  

 compressor can start automatically without warning. Personal injury  
 or property damage could occur from contact with moving parts. 

7) Never attempt to modify or adjust the ASME safety valve. The     

 safety valve must be kept clean and free from paint or any other     
 type of accumulation. 

8) Never attempt to repair or modify air tank. Welding, drilling or any  

 other modification will weaken the air tank resulting in damage from  
 rupture or explosion. 

9) Drain water from tank on a regular basis. Tanks rust from moisture  

 build-up which weakens the air tank.

This air compressor and other components used make up a high pressure system, the following safety rules and guidelines should be followed 
when using, cleaning or servicing.

Summary of Contents for KC-5160V3

Page 1: ...INSTRUCTION MANUAL MODEL KC 5160V3 COPYRIGHT 2020 ALL RIGHTS RESERVED BY KING CANADA TOOLS INC HIGH OUTPUT STATIONARY 6 5 PEAK HP 60 GALLON AIR COMPRESSOR ...

Page 2: ...e abuse normal wear and tear negligence or accidents repairs done by an unauthorized service center alterations and lack of maintenance King Canada shall in no event be liable for death injuries to persons or property or for incidental special or consequential damages arising from the use of our products To take advantage of this limited warranty return the product at your expense together with yo...

Page 3: ... exposed metal such as the compressor head or outlet tubes can result in serious burns HOW TO PREVENT IT Never touch any exposed metal parts on compressor during or immediately after operation The compressor will remain hot several minutes after use Do not reach around protective shrouds or attempt maintenance until the compressor has cooled down completely RISK OF PROPERTY DAMAGE WHEN TRANSPORTIN...

Page 4: ...the grounding screw on the pressure switch See grounding information below Warning Do not attempt to hard wire this compressor yourself unless you are a qualified electrician Overheating short circuiting and fire damage will result from inadequate wiring Electrical wiring codes local or provincial may differ from area to area Source wiring plug and protector must be rated for at least the amperage...

Page 5: ...re the compressor is properly wired to electrical source and grounded if a power cord was installed plug the power cord into a grounded 240V branch circuit receptacle 3 Make sure the oil level in the crankcase reaches the centre dot of the oil sight glass A Fig 4 refer to maintenance section for instructions on fill the crankcase with oil 4 Open the drain valve A Fig 5 turn it counterclockwise thi...

Page 6: ...AFETY VALVE D FIG 8 If the pressure switch does not shut off the air compressor at its cutout pressure setting the safety valve will protect against high pressure by popping out at its factory set pressure slightly higher than the pressure switch cut out setting WARNING If the safety valve does not work properly over pressurization may occur causing air tank rupture or an explosion Daily pull the ...

Page 7: ...evel Oil level must be in the centre of the red dot of oil sight glass 2 Drain condensation from tank 3 Check for any unusual noise or vibration 4 Be sure all nuts and bolts are tight Monthly 1 Inspect air system for leaks by applying soapy water to all joints Tighten those joints if leakage is observed Initial oil change must be done after the first 100 hours 1 Once initial oil change is done aft...

Page 8: ... Crankcase breather valve malfunction Worn piston rings Piston rings not seated CORRECTIVE ACTION Check voltage or eliminate extension cord or reset Check wiring connections Wait for motor to cool then press the reset button restart Drain tank of air pressure Check valve manually by pulling If condition persists replace Close drain cock Clean or replace as necessary Replace check valve Check for p...

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