background image

MOUNTING AND  

BREAK-IN PROCEDURES

MOUNTING 

 
Warning! This compressor is not intended for outdoor installation. Never use 
the transport skid for mounting purposes. 
 
Make sure you mount the air compressor in a clean, well ventilated area 
where the surrounding air temperature will not exceed 40

0

 Celsius. Position 

the air compressor about 18 inches away from any wall. Make sure there is 
sufficient space to access the tank drain cock.  
 

Floor mounting

 

 
This air compressor is extremely top heavy. Before operating, the air         
compressor feet (3) MUST be bolted to a flat, even, concrete floor. It is       
recommended to purchase rubber pads (not included) to absorb vibrations. 
A flexible coupling (not included) should be installed between the ball valve 
and piping.  
 

 

*IMPORTANT BREAK-IN PROCEDURES* 

 

NOTE: SERIOUS DAMAGE MAY RESULT IF THE FOLLOWING     
BREAK-IN INSTRUCTIONS ARE NOT CLOSELY FOLLOWED. THESE 
PROCEDURES ARE REQUIRED BEFORE THE AIR COMPRESSOR CAN 
BE PUT INTO SERVICE, AFTER REPLACING THE CHECK VALVE, AND 
WHEN A PISTON OR A CYLINDER SLEEVE ARE REPLACED. 

 
1) Make sure the pressure switch lever (A) Fig.3 is in the “OFF” position. 
2) Make sure the compressor is properly wired to electrical source and 

grounded, if a power cord was installed, plug the power cord into a 
grounded 240V branch circuit receptacle. 

3) Make sure the oil level in the crankcase reaches the centre dot of the oil 

sight glass (A) Fig.4, refer to maintenance section for instructions on fill 
the crankcase with oil.  

4) Open the drain valve (A) Fig.5, turn it counterclockwise, this will prevent 

air pressure build-up in the tank.  

5) Move the pressure switch lever (A) Fig.6 to “ON/AUTO”. The compressor 

will start.  

6) Run the compressor for 15 minutes. Make sure the drain valve is open 

and there is no tank pressure build-up (tank pressure gauge at zero). 

7) After 15 minutes, close the drain valve by turning it clockwise. The air 

receiver will fill tank to cut-out pressure and the motor then will stop. The 
air compressor is now ready for use. Proceed to the following “Piping” 
instructions. 

 

PIPING

 

 
Warning! Never use plastic (PVC) pipe for compressed air. Serious injury or 
death could result. 
 
Any tube, pipe, or hose used must have a pressure rating higher than 150 
PSI. Minimum recommended pipe size, keep in mind that a larger diameter 
pipe is always better: 
 
Up to 50 feet long use 1/2”. 
Greater than 50 feet use 3/4”. 
 
The pipe gets installed to the 1/2” ball valve (B) Fig.6.

FIGURE 3

FIGURE 4

FIGURE 5

FIGURE 6

Summary of Contents for KC-5160V3

Page 1: ...INSTRUCTION MANUAL MODEL KC 5160V3 COPYRIGHT 2020 ALL RIGHTS RESERVED BY KING CANADA TOOLS INC HIGH OUTPUT STATIONARY 6 5 PEAK HP 60 GALLON AIR COMPRESSOR ...

Page 2: ...e abuse normal wear and tear negligence or accidents repairs done by an unauthorized service center alterations and lack of maintenance King Canada shall in no event be liable for death injuries to persons or property or for incidental special or consequential damages arising from the use of our products To take advantage of this limited warranty return the product at your expense together with yo...

Page 3: ... exposed metal such as the compressor head or outlet tubes can result in serious burns HOW TO PREVENT IT Never touch any exposed metal parts on compressor during or immediately after operation The compressor will remain hot several minutes after use Do not reach around protective shrouds or attempt maintenance until the compressor has cooled down completely RISK OF PROPERTY DAMAGE WHEN TRANSPORTIN...

Page 4: ...the grounding screw on the pressure switch See grounding information below Warning Do not attempt to hard wire this compressor yourself unless you are a qualified electrician Overheating short circuiting and fire damage will result from inadequate wiring Electrical wiring codes local or provincial may differ from area to area Source wiring plug and protector must be rated for at least the amperage...

Page 5: ...re the compressor is properly wired to electrical source and grounded if a power cord was installed plug the power cord into a grounded 240V branch circuit receptacle 3 Make sure the oil level in the crankcase reaches the centre dot of the oil sight glass A Fig 4 refer to maintenance section for instructions on fill the crankcase with oil 4 Open the drain valve A Fig 5 turn it counterclockwise thi...

Page 6: ...AFETY VALVE D FIG 8 If the pressure switch does not shut off the air compressor at its cutout pressure setting the safety valve will protect against high pressure by popping out at its factory set pressure slightly higher than the pressure switch cut out setting WARNING If the safety valve does not work properly over pressurization may occur causing air tank rupture or an explosion Daily pull the ...

Page 7: ...evel Oil level must be in the centre of the red dot of oil sight glass 2 Drain condensation from tank 3 Check for any unusual noise or vibration 4 Be sure all nuts and bolts are tight Monthly 1 Inspect air system for leaks by applying soapy water to all joints Tighten those joints if leakage is observed Initial oil change must be done after the first 100 hours 1 Once initial oil change is done aft...

Page 8: ... Crankcase breather valve malfunction Worn piston rings Piston rings not seated CORRECTIVE ACTION Check voltage or eliminate extension cord or reset Check wiring connections Wait for motor to cool then press the reset button restart Drain tank of air pressure Check valve manually by pulling If condition persists replace Close drain cock Clean or replace as necessary Replace check valve Check for p...

Reviews: