Kingsman Marquis IDV26, Installation Instructions Manual

Page 1: ...d local building codes and is constructed of noncombustible materials Do not remove any refractory materials from any masonry solid fuel fireplace The IDV26 IDV33 IDV43 Fireplace Insert was designed for installation in a zero clearance type listed solid fuel burning factory built fireplace It may be necessary to remove the damper plate refractory liners log grates glass door and screen rails mesh ...

Page 2: ...moval 31 IDV33 Section IDV33 Fireplace Openings and Dimensions 32 Clean View and Surround Coverages Chart for IDV33 33 I33CV and I33CV3 Surround and Coverage Illustrations 34 35 I33CV5 I33CVPF5 Surround and Coverage Illustrations 36 38 I33USR4 Universal Surround Worksheet 39 I33LK Louver Kit and Surround Sizes 40 LOGF35 41 IDV43 Section IDV43 Fireplace Openings and Dimensions 42 Clean View and Sur...

Page 3: ...op Convertible Pilot Series 019065X PART B 87 Gas Conversion for Top Convertible Pilot Part B series 0190XYZ 88 Gas Conversion for Modulator PART C 89 Remote Control Operation 90 Proflame 1 IPI Electronic Ignition System 91 92 IPI Electronic Ignition Parts List Standard System 93 IPI Configurations 1 2 94 Operating the Receiver Without Batteries For GT EGT GTM EGTM Remote Controls 95 Electronic Ig...

Page 4: ...me with the fan off if a fan is present after the curing of the paint has been completed These odours can last upward to 40 hours of burn time keep burning at a minimum of four hours per use until odours dissipate Noise coming from the fireplace Noise is caused by the expansion and contraction of metal as the appliance heats up and cools down This is normal and is similar to the sounds produced by...

Page 5: ...o install or remove Child Safety Screens To install screens hook bottom clip onto glass door frame then press down and push upper clip under top glass door frame then release Clip will hook onto frame To remove Safety Screens WAIT UNTIL FIREPLACE IS COMPLETELY COOL Press down on upper clips and remove screen from fireplace glass door TOP VIEW Upper Clip Lower Clip Upper Clip NOTE Screens are symme...

Page 6: ...cannot run between the face of the wood fireplace and the re facing materials Insert must be pulled out so the appliance is flush with the finishing materials and the clean view kit is proud of the finished non combustible enclosure wood burning fireplace USE STEEL STUDS USE CONCRETE BOARD ON FRONT AND AROUND STEEL STUD ENCLOSURE FOR INSERT MUST BE SEALED TO AVOID HEAT ENTERING OLD ENCLOSURE EXIST...

Page 7: ...AFTER FIRST SALE Please follow the current ANSI NFPA 70 National Electrical Code in the USA and CAN CSA C22 1 Canadian National Electrical Code in Canada An appliance must be grounded to the steel chassis of the home with 8ga copper wire using a serrated or star washer to penetrate paint or protective coating to insure grounding Use carriage bolt at the attachment point see diagram above to secure...

Page 8: ...nce 15 Installation and repair should be done by a qualified service person The appliance should be inspected before use and at least annually by a professional service person More frequent cleaning may be required due to excessive lint from carpeting bedding material et cetera It is imperative that control compartments burners and circulating air passageways of the appliance be kept clean Make su...

Page 9: ... in the living area outside the bedroom s The carbon monoxide detector shall comply with NFPA 720 B A carbon monoxide detector shall be located in the room that houses the appliance or equipment and shall Be powered by the same electrical circuit as the appliance or equipment such that only one service switch services both the appliance and the carbon monoxide detector Have battery back up power M...

Page 10: ... Installation of Vent Pipe section It is recommended to annually inspect and clean the Burner System to prevent malfunction and or sooting This operation should be performed by your dealer or a qualified technician Refer to Burner System Maintenance section Venting systems should be periodically examined by a qualified agency Periodically remove the logs from the grate assembly and vacuum any loos...

Page 11: ... Height 19 1 2 19 1 2 C Depth 14 1 4 14 1 4 D Back Width 22 22 Note Valve Control Components can be placed either inside the opening Components In or outside the opening Components Out Units are shipped with Control Components in For instructions on changing to Components Out refer to Control Components Outside the Opening COMPONENTS OUT C A B Base Model IDV26 Front View Left Side View D 11 ...

Page 12: ...ents In As Shipped Components In Components Out Top View Components In With I26CV1 Top View Components Out 30 7 8 30 7 8 Top View Components Out With I26CV2 Top View Components In With I26CV3 Top View Components Out With I26CV4 30 7 8 12 ...

Page 13: ...tside these Clean Views MUST be used to cover valve controls Clean View Kit I26CV1 I26CV3 Picture Frame Clean View Kit I26CVPF1 I26CVPF3 Clean View Kit I26CV1 I26CV3 with Rectangular Surround I26S1 Picture Frame Clean View Kit I26CVPF1 I26CVPF3 with Picture Frame Surround I26SPF1 Clean View Kit I26CV2 I26CV4 Picture Frame Clean View Kit I26CVPF2 I26CVPF4 Dimensions are to Inside Edge of Clean View...

Page 14: ...oned I26SU installed on unit Refer to Worksheet on next page to trim for use as a 3 sided surround or for a custom layout Components In Components Out Picture Frame Clean View Kit I26CVPF1 or I26CVPF3 With Universal Surround I26SU Picture Frame Clean View Kit I26CVPF2 or I26CVPF4 With Universal Surround I26SU I26SU must be trimmed to fit around Valve Control Components 7 Dimensions are to Inside E...

Page 15: ...I26SU UNIVERSAL SURROUND I26CVPF1 or I26CVPF3 I26CVPF2 or I26CVPF4 BOTTOM OF UNIT 15 ...

Page 16: ...3 Mounting Tab into the Clean View Mounting Slots four 4 places and lower the Clean View kit into place 3 Valve Access To access valve simply remove Clean View Replace Clean View as per item 2 above once adjustments to valve have been completed NOTE The Clean View Surround needs to be removed in order to access the Glass Door access the valve and service the unit Valve positioned as per manufactur...

Page 17: ...ponent List I26S1 I26SPF1 I26SU Surround Qty 4 6 Black Combo Screws Bend Up All 4 Mount Tabs Top Left Top Right Bottom Left Bottom Right Place Surround onto unit and line up holes in mount tabs with holes in Surround Attach with screws provided 17 ...

Page 18: ...On Off Switch Bracket Remove Fan Control Switch From Current Position Remove On Off Switch and original mount bracket Attach Fan Control Switch Extension Bracket using 2 6 Combo Screws as shown Attach On Off Switch Extension Bracket using 2 6 Combo Screws as shown Mount Switch route wiring as shown Mount Switch route wiring as shown Components Out Insert Mount Tabs into slots in unit and lower Cle...

Page 19: ...t Position Attach Fan Control Switch Extension Bracket using 2 6 Combo Screws Mount Switch route wiring as shown Remove On Off Switch and original mount bracket Attach On Off Switch Extension Bracket using 2 6 Combo Screws as shown Mount Switch route wiring as shown Insert Mount Tabs into slots in unit and lower Clean View into place Refer to Clean View Attachment Components Out 1 2 2 3 3 19 ...

Page 20: ...Ensure that Back Panel Air Deflector is in place on Back Panel See Illustration Place Back Panel up against the back of the Firebox and reinstall the 2 Screws in firebox top Then slide lower Liner Retainer Clip located on bottom of firebox behind burner up to bottom of Back Panel tighten 3 Replace Baffle Replace Baffle and proceed with Log or Rock Glass Tray setup IDV26PL Parts List 1 Back Panel 1...

Page 21: ...all Back Panel Place Back Panel on the rear ledge inside the firebox 3 Install Side Panels Twist and rotate Side Panels into place Secure with Liner Retainer Clips in top of firebox 4 Replace Baffle Replace Baffle and proceed with Log or Rock Glass Tray setup IDV26RL Parts List 1 Back Panel 1 Right Side Panel 1Left Side Panel Back Panel Baffle Liner Retainer Clip Side Panel Side Panel 21 ...

Page 22: ...e valve connections through the opening Mount Component Panel on opposite side of valve NOTE It is not necessary to disconnect pilot lines and gas supply line from valve to complete this procedure Care should be taken to ensure that the gas and pilot lines are not damaged during handling These lines are fragile Warning Failure to position the parts in accordance with these diagrams or failure to u...

Page 23: ... Plate and knockout if present see millivolt section Place Component Panel on other side of valve Optional Connect flex Not included Order PN FP15GC to inlet side of valve This can then be connected to the gas supply and routed through the channel inside the fireplace see millivolt section Fasten Component Panel 2 Screws Replace Side Plate Extended Switch Bracket Attach Component Panel Component P...

Page 24: ...nt Panel and Extended Switch Bracket see millivolt section Procedure is complete MILLIVOLT COMPONENTS OUT IPI COMPONENTS OUT 5 6 Fasten to Component Panel with Zip Tie NOTE Some screws may need to be cut flush to the component mount plates for a tight fit against wall 24 ...

Page 25: ... Bracket Install Component Panel and Fan Switch Extension in new position Remote Receiver Location Warning Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury Remove Component Panel 1 DT Screw Remove Fan Switch 1 2 3 Install Fan Switch Extension Bracket 3 Screws Repla...

Page 26: ...er The fan area will now be exposed See photo below 3 Unscrew the 2 screws and remove fan Fan needs to be twisted and rotated slightly See photo below 4 Replace all components and seal Fan Access Cover and Thermodisk Plate with Millpac 5 Verify proper operation after servicing WARNING Electrical Grounding Instructions This appliance is equipped with a three prong grounding plug for your protection...

Page 27: ...IDV26 Fan Wiring IDV26 Components In Left Side of Unit Components Out Left Side of Unit Variable Speed Switch Variable Speed Switch Connector Connector 27 ...

Page 28: ...there is a connector labeled Motor Connect this Motor connector to the stepper motor on the gas valve if present Left Side of Fireplace Components In As Shipped Components Out Remote Receiver Location Route Wiring Harness 1001 P904SI Under Fan Inside Fireplace Route Wiring Harness 1001 P904SI Under Fan Inside Fireplace Restrain Harness With 2 Zip Ties Through Holes Provided in Fireplace Pull up Mo...

Page 29: ... 2 2 3 3 4 4 5 5 7 6 7 6 8 9 10 10 8 8 9 WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury 29 ...

Page 30: ... A B C D 1 2 3 4 5 6 4 A B C D WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury 30 ...

Page 31: ...cure with the twelve 12 screws Pilot Removal Disconnect pilot lines from valve as shown above Remove fan access panel Not necessary to remove fan and use this space to draw pilot out from unit Installation is the reverse of these steps Reseal pilot connections to burner pan with orange silicone Valve Removal Disconnect pilot lines and gas supply line from valve on the side of the unit NOTE Care sh...

Page 32: ...th Door of choice and optional I33SR2 surround IDV33 Fireplace Dimensions Dimension MINIMUM FLUSH LOOK A Front Width 26 3 8 29 3 8 B Height 21 3 8 22 3 8 C Depth 14 3 8 16 1 8 D Back Width 21 1 4 21 1 4 A B C D FRONT LEFT SIDE TOP Gas Inlet Fan Cord Gas Inlet 21 3 8 Minimum Height 22 3 8 Flush Look Height 14 3 8 Minimum Depth 16 1 8 Flush Look Depth 29 5 16 14 5 16 25 5 8 3 29 5 16 Flush Look Widt...

Page 33: ...g I33CV5 I33BT1 I33USR4 To be Custom Cut and Bent I33CVPF5 I33BTPF 26 3 8 Width W 37 1 8 39 45 37 1 8 41 21 3 8 Height H 25 1 4 26 3 16 35 3 16 31 3 8 31 3 8 14 3 8 Depth D 2 5 16 1 1 4 1 16 Custom 2 5 16 1 1 4 I33CV5 Clean View c w Top Deflector FLUSH LOOK I33CV5 FLUSH LOOK PICTURE FRAME Flush Look Opening Size I33CV5 I33SR2 I33USR4 To be Custom Cut and Bent I33CVPF5 I33SRP3 29 3 8 Width W 37 1 8...

Page 34: ...age I33CV I33CV3 I33SR2 Surround I33CV I33CV3 I33SRP3 Picture Frame Surround I33CV I33CV3 I33CV3 I33SR2 I33CV3 I33SRP3 24 5 16 24 5 16 I33CV 24 5 16 3 1 2 35 13 16 4 2 1 2 4 1 8 21 3 8 14 3 8 14 3 8 21 3 8 27 5 16 3 1 9 16 39 I33SR2 I33CV 2 9 16 4 4 1 8 14 3 8 14 3 8 21 3 8 21 3 8 14 3 8 14 3 8 21 3 8 21 3 8 4 1 8 4 2 1 2 3 31 3 8 4 1 16 2 5 8 41 1 8 34 ...

Page 35: ...I33CV I33CV3 I33USR4 Flat Custom Surround TO BE CUSTOM CUT AND BENT I33CV I33CV3 I33USR4 I33USR4 14 3 8 4 1 8 14 3 8 21 3 8 21 3 8 4 2 1 2 10 7 8 45 4 9 16 24 5 16 35 3 16 35 ...

Page 36: ...y 21 3 8 High by 14 3 8 Deep I33BT1 required I33CV5 MQ33DD1BL or I33SF1BL I33BT1BL I33CV5 MQ33DD1BL or I33SF1BL I33USR4 I33CV5 with MQ33DD1BL I33CV5 with I33SF1BL I33CV5 MQ33DD1BL I33SF1BL I33CV5 I33BTIBL I33SF1BL MQ33DD1BL MQ33DD1BL I33SF1BL 26 3 16 25 1 4 21 3 8 14 3 8 TO BE CUSTOM CUT AND BENT 15 16 10 35 3 16 25 1 4 3 15 16 45 14 3 8 21 3 8 I33USR4 4 2 15 16 I33CV5 15 16 9 15 16 36 ...

Page 37: ... I33BTPF I33CV5 in a Flush Look Opening 29 3 8 Wide by 22 3 8 High by 16 1 8 Deep I33CV5 MQ33DD1BL or I33SF1BL I33SR2 I33CV5 MQ33DD1BL I33SF1BL I33SF1BL MQ33DD1BL I33CV5 MQ33DD1BL or I33SF1BL I33SF1BL MQ33DD1BL 25 1 4 2 5 16 22 3 8 16 1 8 37 1 8 2 1 8 25 1 4 27 5 16 15 16 39 15 1 2 22 3 8 I33SR2 I33CV5 2 15 16 2 1 16 37 ...

Page 38: ... 29 3 8 Wide by 22 3 8 High by 16 1 8 Deep I I33CVPF5 MQ33DD1BL or I33SF1BL I33CVPF5 MQ33DD1BL or I33SF1BL I33SRP3 I33SF1BL MQ33DD1BL MQ33DD1BL I33SF1BL MQ33DD1BL I33SF1BL TO BE CUSTOM CUT AND BENT 16 1 8 22 3 8 2 5 16 I33USR4 I33CV5 45 3 15 16 35 3 16 25 1 4 9 15 16 38 ...

Page 39: ...33USR4 Universal Surround For use with I33CV I33CV3 I33CV5 and I33LK I33USR4 Universal Surround This universal surround can be used as a custom cutout surround Use a template to cut out desired shape 39 ...

Page 40: ...rmore the I33USR4 1 piece Surround was designed to be used as a custom cutout surround Simply trace template and cut out design using the universal surround One Piece Surround I33SR2 Attaches to Top of LK Kit 3 Screws Flat Surround No Side Profile Flat Surround No Side Profile Flat Surround No Side Profile Flat Surround No Side Profile Surround with 5 8 Side Profile 40 ...

Page 41: ...holes over the 2 pins on the right side of the log mounting pan as shown in the picture above Log C has to be lowered into position just behind Logs A and B Log C shall be pulled up to Logs A and B as shown in the picture above A bag of Ember Chunks is supplied with the appliance It is very important that these chunks are placed onto the front burner and log mounting pan as shown in the picture Sp...

Page 42: ...of choice and optional I43S4432 surround IDV43 Fireplace Dimensions Dimension MINIMUM FLUSH LOOK A Front Width 30 3 4 33 1 2 B Height 25 5 8 26 5 8 C Depth 14 3 4 16 5 8 D Back Width 25 3 4 25 3 4 A B C FRONT LEFT SIDE TOP D 33 1 2 Flush Look Width Gas Inlet Fan Cord Gas Inlet 30 3 4 Minimum Width 25 3 4 Back Width 33 7 16 18 9 16 29 3 4 4 EXHAUST 3 INTAKE 26 5 8 Flush Look Height 25 5 8 Minimum H...

Page 43: ...43CV5 Clean View c w Top Deflector and Surround Coverages Minimum Opening I43CV5 I43BT4230 I43BT4432 I43US4736 To be custom cut and bent 30 3 4 Width W 41 3 16 42 44 47 25 5 8 Height H 29 1 8 29 5 8 32 36 14 3 4 Depth D 2 5 16 1 1 4 1 1 4 1 16 Custom I43CV5 Clean View c w Top Deflector FLUSH LOOK Flush Look Opening Size I43CV5 I43S4432 I43US4736 To be custom cut and bent 33 1 2 Width W 41 3 16 44 ...

Page 44: ...red profile Refer to Clean View and Surround Coverages Chart for Coverage I43CV I43CV3 I43S4432 Surround I43CV I43CV5 I43SPF1 Surround I43CV3 I43S4432 I43CV3 I43CV I43CV I43CV3 I43CV I43CV3 3 1 2 28 3 4 39 15 16 2 1 2 4 4 1 8 14 3 4 25 5 8 14 3 4 25 5 8 3 1 4 28 3 4 32 33 3 8 1 3 4 44 ...

Page 45: ...I43CV I43CV3 I43US4736 Flat Custom Surround TO BE CUSTOM CUT AND BENT I43CV I43CV3 7 1 4 45 ...

Page 46: ...creen I43CV5 in a Minimum Opening 30 3 4 Wide by 25 5 8 High by 14 3 4 Deep I43BT4230 or I434432 required I43CV5 MQ43DD1BL or I43SF1BL I43BT4230 I43CV5 MQ43DD1BL or I43SF1BL I43BT4432 I43CV5 with I43SF1BL I43SF1BL MQ43DD1BL I43CV5 with MQ43DD1BL I43CV5 I43SF1BL MQ43DD1BL I43SF1BL MQ43DD1BL 29 1 8 29 1 8 29 1 8 29 1 8 29 5 8 32 1 2 2 7 8 46 ...

Page 47: ...36 I43CV5 in a Flush Look Opening 33 1 2 wide by 26 5 8 High by 16 5 8 deep I43CV5 MQ43DD1BL or I43SF1BL I43CV5 MQ43DD1BL or I43SF1BL I43S4432 I43SF1BL MQ43DD1BL I43SF1BL MQ43DD1BL I43SF1BL MQ43DD1BL 29 1 8 29 1 8 29 1 8 32 6 7 8 2 7 8 47 ...

Page 48: ...d Worksheet For use with I43CV I43CV3 I43CV5 I43LK I43US4736 This universal surround can be used as a custom cutout surround Use a template to cut out desired shape I43SF1BL MQ43DD1BL TO BE CUSTOM CUT AND BENT 29 1 8 36 6 7 8 48 ...

Page 49: ...urthermore the I43US4736 1 piece Surround was designed to be used as a custom cutout surround Simply trace template and cut out design using the universal surround LK with 1 Piece Surround I43S4432 Flat Surround No Side Profile Flat Surround No Side Profile Flat Surround No Side Profile Surround with 5 8 Side Profile Attaches to Top of LK Kit 3 Screws 49 ...

Page 50: ...ce Log 3 onto right side of Log 1 Locate 2 holes on bottoms of Logs 4 and 5 and position onto mounting pins Locate 1 hole on the bottom of Log 6 and place it onto pin of Log 2 Locate 2 holes on the bottom of Log 7 and place onto the pins of Log 5 Place Glow Ember Kit onto front burner tube and ember plates Lava Rock and Vermiculite are to be placed onto firebox ONLY 50 ...

Page 51: ...elow 3 Optional Surround Kits are fastened to the insert by pulling up Surround Mount Tabs on Top Mount and Fireplace see below and installing screws provided with surround See Surround Installation Instructions 4 Insert the 4 Clean View Mount Hooks into the Clean View Mount Slots see below and lower the Clean View kit into place If an Optional Surround is to be installed on the appliance make sur...

Page 52: ... into the Clean View Mounting Slots four 4 places and lower the Clean View kit into place If an Optional Surround is to be installed on this appliance make sure to do so before the Clean View Kit is mounted Note that the Clean View simply sits in this position without any other attachment mechanisms Please refer to the illustration below for guidance NOTE The Clean View Surround needs to be remove...

Page 53: ...IDV33 21435 IDV43 5817 IDV33 SURROUNDS I33SR2 I33SRP3 I33USR4 I33BT1 I33BTPF I33CVPF5 IDV43 SURROUNDS I43S4432 I43SPF1 Attaches to Top Mount only I43US4736 I43BT4230 43BT4432 PULL UP QTY 5 TABS ATTACH SURROUND WITH SUPPLIED 6 BLACK SCREWS TOP MOUNT Attached to IDV33 fireplaces Included in I43CV Kits PARTS LIST Surround Qty 5 6 Black Screws 53 ...

Page 54: ...H SERIAL NUMBERS LOWER THAN IDV33 21436 IDV43 5818 IDV33 SURROUNDS I33SR2 I33SRP3 I33USR4 I33BT1 I33BTPF I33CVPF5 IDV43 SURROUNDS I43S4432 I43US4736 I43BT4230 43BT4432 ATTACH SURROUND TO CV5 CLEAN VIEW WITH QTY 5 SCREWS BACK VIEW OF CV5 CLEAN VIEW FRONT VIEW RIGHT SIDE VIEW PARTS LIST Surround Qty 5 6 Black Screws 54 ...

Page 55: ...ws provided in CV5 I33USR4 I43US4736 Universal Surround Can be custom cut and bent Attach to back of CV5 with screws provided Notch and bend back up to 1 1 4 I33CV5 I33CVPF5 I43CV5 Clean View Front Hook onto slots in face of appliance Must be used with SF1BL or MQDD1BL Heat Shield must be installed after CV5 is attached to fireplace I33SF1BL I43SF1BL Frame for Fireplace Screen Drop onto Screw at l...

Page 56: ...4736 Universal Surround Can be custom cut and bent Attach to back of CV5 with screws provided in CV5 Notch and bend back up to 1 2 I33CV5 I33CVPF5 or I43CV5 Clean View Front Hook onto slots in face of appliance Must be used with SF1BL or MQDD1BL front frame Heat Shield must be installed after CV5 is attached to fireplace I33SF1BL or I43SF1BL Frame for Fireplace Screen Drop onto Screw at lower insi...

Page 57: ...I33CV5 I33CVPF5 or I43CV5 Heat Shield Attachment Heat Shield must be installed after CV5 is attached to fireplace Install Heat Shield using 6 6 Black Screws 57 ...

Page 58: ...r 4 Mounting Tabs and Slots together Position the tabs into the slots and then lock it into place by lowering the LK Front onto the hook assembly 2 Once the LK Front is in place simply fasten it to the appliance with three 3 screws from the Top Mount 3 Route the ON OFF switch wires through the slot provided at the lower right side of the LK Front NOTE The Louver Kit Front does not need to be remov...

Page 59: ...he top grill Secure the top panel in place with the three 3 pre set screws 5 Once the top panel is secured line up the sides with the top and then tightens the pre set screws There are two locations for these pre set screws on each side panel IDV43 Part No Description Dimensions I43LKS1BL 1 Piece Top Surround 39 x 32 3 8 43S4432 1 Piece Surround 44 x 32 x 5 8 Thick I43LKS2BL 3 Piece Small Surround...

Page 60: ...3 Slide and tilt Back Panel to remove To Install 1 Fold up tabs in upper baffle 2 Install rear brick panel first 3 Install left and right side panels and secure them with brick clips 4 Replace Log Supports Parts List 1 Back Panel 1 Right Side Panel 1Left Side Panel Log Supports Back Panel Baffle Tab Baffle Tab Upper Baffle 60 ...

Page 61: ...lding the Brick Clips in place 3 Tilt and slide the Side Panels into place Reinstall the 2 DT Screws without the Brick Clips 4 Replace Log Supports Parts List 1 Back Panel 1 Right Side Panel 1Left Side Panel Log Supports Back Panel Left Side Panel Right Side Panel Note Warping and Discoloration of Porcelain or Painted Metal Liners Is Not Covered Under Warranty Both Porcelain and Painted Metal Line...

Page 62: ...ews around the outside of the burner pan This will remove the entire burner assembly 4 When removing the entire burner assembly break the seal and lift upwards Make sure the gas line to the unit has been disconnected 5 To reinstall the burner assembly ensure the surfaces are cleaned and old sealant material removed Use high temp Millpac to seal and secure with the twelve 12 screws 6 Reconnect the ...

Page 63: ...IDV33 IDV43 Insert Burner Component List IDV33 IDV43 Insert Burner Component List IDV43 IDV33 IDV43 IDV33 63 ...

Page 64: ... motor 4 When resealing the Fan Access Panel use High Temp Silicone or Millpac 1 Remove glass door assembly and log set if installed Be sure to handle logs carefully as they become fragile after heated 2 Remove back air shield by unscrewing 4 screws 3 Remove fan access panel 15 screws It is located on the back and bottom right hand corner 4 Remove the fan from the outer shell 2 screws The fan need...

Page 65: ... withstand temperatures above 250 F 121 C Non combustible Mantels can be installed at any height above the fireplace opening and thus not restricted to the clearance requires Check your local codes and regulations to determine whether your mantel is combustible or non combustible Combustible Hearth Combustible Hearth Allowed Floor beneath appliance must be non combustible Mantel Leg Clearance Flus...

Page 66: ...restricted to the clearance requires Check your local codes and regulations to determine whether your mantel is combustible or non combustible Mantel Height From Bottom of Unit LK Louver Kit Unit IDV26 I33LK I43LK A 32 3 8 37 3 4 B 34 3 8 39 3 4 C 36 3 8 41 3 4 D 38 3 8 43 3 4 E 40 3 8 45 3 4 F 42 3 8 47 3 4 Mantel Height From Bottom of Unit CV CV1 CV3 Clean View Unit I26CV I33CV I43CV G 35 3 8 36...

Page 67: ...ine MUST be NON Combustible To reduce height of Combustible Mantel see Mantel Clearance Shield section For more information see Clearance to Combustible Mantels Page CV Surround IDV26 This Side Only IDV26 This Side Only IDV26 This Side Only Required Minimum Hearth IDV26 3 4 x 12 1 2 x 31 wide IDV33 3 4 x 10 x 31 wide IDV43 3 4 x 10 x 35 wide NOTE Floor Under Appliance Must Be Non Combustible 67 ...

Page 68: ...en Using Mantel Clearance Shield I26CV I26S1 I33CV I33SS1 I36CV I36SS1 I43CV I43S4432 A 28 1 2 26 1 4 34 1 2 34 1 2 B 30 1 2 28 1 4 36 1 2 36 1 2 C 32 1 2 30 1 4 38 1 2 38 1 2 D 34 1 2 32 1 4 40 1 2 40 1 2 E 36 1 2 34 1 4 42 1 2 42 1 2 F 38 1 2 36 1 4 44 1 2 44 1 2 Contents of Kit 1 Mantel Clearance Shield c w Screws WARNING Combustible objects must not be placed on a non combustible mantel unless...

Page 69: ...tions Place I33CS upside down on a protected surface Loosen screws Center surround onto I33CS Tighten screws to hold surround in place Surround is now ready to install onto fireplace Contents of Kit 1 Mantel Clearance Shield c w Screws 69 ...

Page 70: ...ght required to make flush with base of unit Fig 1 If measurement is equal to the height of riser kit 2 5 skip to Step 3 No adjustment will be required 2 Adjust leveling legs to required height See Fig 3 Detail A 3 Locate mounting holes punched into base right and left of unit Place riser assembly under front of insert and fasten to base with supplied screws Fig 2 WARNING Failure to position the p...

Page 71: ...ghtly upwards 3 Once the top of the door is unlatched pull it outwards and up to unlatch the bottom 4 To re install place the Bottom Door Ledge into the Lower Latch assembly first Then swing the door closed to seal it against the firebox cavity Re latch the Upper Latch assembly to secure the door to the appliance 5 To replace glass clean all materials from door frame Using a high heat silicone res...

Page 72: ...or MQRSP8 over burner MQRSP4 MQRSP8 Parts List MQRSP4 Rock Support Ember Plates Assembly Pilot Shield Base Unit As Shipped One screw from the Fan Access Cover Plate is all that is required to mount the RSP4 Fan Access Cover Plate Firebox Bottom Parts List MQRSP8 Tray and 1 Pilot Shield Pilot Shield should be visually inspected monthly for signs of deterioration due to flame exposure Replace if nec...

Page 73: ...orm and ember plates into place as shown in the illustration above Step 1 Place Rocks 4 into position as shown Be sure not to place them directly over top of the burner tube Step 2 Place Rocks 1 into position as shown above Step 3 Place Rocks 4 into position as shown above WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved wit...

Page 74: ...into position as shown above Step 6 Place Rocks 1 into position as shown above Step 7 Place Rocks 3 and 4 into position as shown above Finished Rock Set and Burn NOTE If flame impingement on the rocks causes sooting then you may have to move or remove one or more rocks DO NOT PLACE ROCKS DIRECTLY OVER TOP OF THE BURNER TUBE 74 ...

Page 75: ... Lava Rock supplied with unit around firebox bottom WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury Pilot Shield should be visually inspected monthly for signs of deterioration due to flame exposure Replace if necessary Verify ignition of pilot and main bu...

Page 76: ...other than listed below can alter the performance of the unit and is not covered under warranty Note Use only 1 2 glass material on the burner Ember Glass Material from American Fireglass Maximum amount for MQRSP8 Natural Gas is 5 lbs Propane units 5 lbs Maximum amount for RSP10 Natural Gas is 15 lbs Propane units 15 lbs MQ Ember Maximum amount for MQRSP8 is 3 bags Not used on RSP10 Discoloration ...

Page 77: ...lass Ember Installation page for further details Base Unit As Shipped Glass Retainer Pilot Shield Parts List RSP10 Tray and 1 Pilot Shield Glass Retainer 25 1 2 for IDV33 Glass Retainer 30 for IDV43 15LBS Bronze Glass Glass Retainer Lava Rock supplied with unit may be used as a filler beneath Glass Embers on sides of firebox WARNING Failure to position the parts in accordance with these diagrams o...

Page 78: ...ilot shield area See Glass Ember Installation page for further details Base Unit As Shipped Retainer Pilot Shield MQRSP11 Parts List 1 Tray and 1 Pilot Shield 1 Glass Retainer 25 1 2 for IDV33 30 for IDV43 2 Small Bags Lava Rock 1 Bag 350 Ember Retainer Lava Rock supplied with unit may be used as a filler on sides of firebox WARNING Failure to position the parts in accordance with these diagrams o...

Page 79: ...ly parts specifically approved with this appliance may result in property damage or personal injury STEP 1 Fill bottom of firebox around tray with Lava Rock and place LOG 1 against back wall as shown STEP 2 Place LOG 2 in center right side of H Burner as shown STEP 3 Place LOG 3 on left side of firebox as shown STEP 4 Place LOG 4 along back wall as shown 350 Embers 3 4 Lava Rock LOG 1 LOG 4 LOG 5 ...

Page 80: ...STEP 5 Place LOG 5 in front of LOG 2 as shown STEP 5 Place 350 Embers on and around burner Sprinkle Vermiculite onto Lava Rock on firebox bottom LOG 5 LOG 2 350 EMBERS 80 ...

Page 81: ... rear center left hand side of the main burner If a flame has appeared then continue to depress the control knob for 20 seconds If the flame did not appear then continue to depress the red igniter button every 5 seconds until a flame is established NOTE If after 30 seconds a flame has not yet been established then turn the control knob back to the off position and repeat steps 5 6 7 9 Once the pil...

Page 82: ...age Check generator with millivolt meter Take reading at generator terminals of gas valve Should read 325 millivolts minimum while holding valve knob depressed in pilot position and wall switch off Replace faulty generator if reading is below specified minimum Plugged burner orifice Check burner orifice for stoppage and remove Pilot burning no gas to burner valve knob ON and wall switch ON Defecti...

Page 83: ...tion both on the inlet and outlet of the gas valve 7 Turn the gas supply ON and check for leaks DO NOT USE OPEN FLAME FOR THIS PURPOSE Use an approved leak testing solution 8 The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2psig 3 5 kPa 9 The appliance must be isolated ...

Page 84: ...dition of vent and vent terminal for sooting or obstruction and correct if present 6 Vacuum and clean any debris in the firebox that is not supposed to be there 7 Test and measure the flame failure response time of the flame safety system It must de energize the safety shutoff in no more than 30 seconds Procedure for Millivolt Units Turn on fireplace for 5 minutes Shut off fireplace while listenin...

Page 85: ...50 1000 253closed 1000 253closed 1000 253closed Fully Open 1 2 1 2 1001 P202SI 1001 P202SI 1001 P202SI 26IDV CKNG 33IDV CKNG 43IDV CKNG NG Conversion Millivolt 1001 P165SI 51 977 165 37 35 32 1000 253closed 1000 253closed 1000 253closed 3 16 3 16 3 16 1001 P201SI 1001 P201SI 1001 P201SI 26IDV CKLPI 26IDV CKLP2 33IDV CKLPI 33IDV CKLP2 43IDV CKLPI 43IDV CKLP2 LP Conversion IPI 1001 P168SI 35 977 168...

Page 86: ... to the bracket 6 Remove the 2 screws that attach the pilot bracket to the firebox bottom 7 Remove the pilot bracket to expose the pilot assembly 8 Remove the pilot tube and nut from the pilot assembly using a 10mm wrench slide the tube and nut down You may have to tap the pilot hood lightly to release the pilot orifice Place new pilot orifice into the pilot assembly and reinstall the pilot tube a...

Page 87: ...e new injector is proper for the application The injector size is stamped on the side of the injector near the top LPG injectors have a groove machined around their circumference near the top while NG injectors do not have a groove e Refer to the Appliance Manufacturers instruction sheet for the proper injector size 6 Insert the Allen wrench into the end of the injector Then insert into injector j...

Page 88: ...jector near the top LPG injectors have a groove machined around their circumference near the top while NG injectors do not have a groove fig 4 Refer to the Appliance Manufacturer s instruction sheet for the proper injector size 6 Insert the Allen wrench into the end of the injector Then insert the injector into injector journal and rotate the injector clockwise until a torque of 9 lbf in 1 0 Nm is...

Page 89: ...Gas Conversion for Modulator PART C 89 ...

Page 90: ...n press the Thermostat Key The LCD display on the Transmitter will change to show that the room thermostat is ON and the set temperature is now displayed To adjust the set temperature press the Up or Down Arrow Keys until the desired set temperature is displayed on the LCD screen of the Transmitter Smart Thermostat Transmitter Operation The Smart Thermostat function adjusts the flame height in acc...

Page 91: ...t that permits HI LO functionality to be controlled by the remote Contrary to this feature is a Manual HI LO Control Knob The Modulating Servo Motor requires the Remote system to be present Backup Battery Pack This component permits the IPI system to operate without the need for an external AC Adapter power source The advantage to using the battery backup is that in the case of a power failure the...

Page 92: ...emote wiring harness use its male plug in connector and connect it to the female plug in in the main IPI harness Now the circuit is complete So the way it works is that electrical power is supplied to the Remote Receiver module and then proceeds to the Main IPI module Furthermore note that a Backup Battery Pack is not required in this configuration Instead batteries in the Remote Receiver act as t...

Page 93: ...sor 1002 P910si Electrode Flame Sensor 35 Length 5 1002 P302si IPI Ignition Board 6 1002 P850si AC Wall Adapter 7 1002 P12BH Battery Pack 8 1002 P912si Wiring Harness 9 1001 P166si Orifice Pilot NG 62 1001 P168si Orifice Pilot LP 35 10 1002 P013si Stepper Motor NG 1002 P012si Stepper Motor LP 1002 P016si Hi Lo Regulator NG 1002 P014si Hi Lo Regulator LP Models ZRB46E MQRB4436E MQRB5143E MQRB6961E ...

Page 94: ...N OFF and manual HI LO capabilities OPTIONAL For units with remote HI LO capabilities a modulating servo is required to be installed on the valve The connectors to this servo must be connected to the Remote Harness as shown in the figure above Receiver Module 0 584 523 521 221 1001 P221SI 94 ...

Page 95: ...PI or Millivolt system can be powered by the AC Adapter This is advantageous if you do not want to use batteries Simply connect the AC Adapter into the Remote Control Wiring Harness as per the diagrams below IPI System EGTM Receiver Module 0 584 523 521 221 1001 P221SI Millivolt System GTM Receiver Module 0 584 523 521 221 1001 P221SI In the U S A Thermostats are not permitted for Vented Gas Firep...

Page 96: ...re department LIGHTING INSTRUCTIONS 1 Stop Read the above safety information on this label 2 Remove batteries from receiver and or Battery Backup Pack 3 Turn off all electric power to the fireplace 4 This fireplace is equipped with an ignition device which automatically lights the pilot Do not try to light the pilot by hand 5 Open the glass door 6 6 Turn manual shutoff valve clockwise to off Locat...

Page 97: ...3 13 1002 P047SI TC Pilot Burner IPI Assembled LP 199 047 14 1001 P166SI TC Orifice Pilot NG 977 166 62 IPI 15 1001 P168SI TC Orifice Pilot LP 977 168 35 IPI 16 1001 P280SI TC Tubing W Fittings 1 8 2 182 280 17 1002 P012SI IPI Stepper Kit LP 907 012 18 1002 P013SI IPI Stepper Kit NG 907 013 19 1002 P014SI IPI Reg Kit LP Hi Lo 907 014 20 1002 P016SI IPI Reg Kit NG Hi Lo 907 016 21 1002 P017SI TC El...

Page 98: ... must be followed to reset the PF2 Module Press the Red SW1 button until you hear three beeps Within 10 seconds press the SW1 button again until you hear it beep The PF2 Module may now be turned on off manually x4 connector by a switch not supplied the pilot will remain on CPI continuous pilot ignition mode all other functions of main burner fan and lights will be on the high setting Fan Startup a...

Page 99: ...3 Press UP on the UP DOWN Arrow Key Display will show CPI The module in the fireplace will beep once to confirm command TO RETURN TO IPI INTERMITTENT PILOT MODE Repeat steps one and two and then press DOWN on the UP DOWN Arrow Key The module in the fireplace will beep once to confirm command Lockout Reset Procedures Proflame 2 If the fireplace has cycled too many times in a short period of time it...

Page 100: ...Proflame 2 Remote Control 100 ...

Page 101: ...Note When Smart Thermostat is activated manual flame height adjustment is disabled Note This function is only available in Room Thermostat or Smart Thermostat Control Mode 101 ...

Page 102: ...102 ...

Page 103: ...and screw the seal plate to the chimney crown clay tile chimney or wood stove vent It may be necessary to predrill holes into the chimney crown depending on material 8 screws Vertical Venting in Cold Climates In cold climate conditions where temperatures go below 10 C 14 F we recommend that the chase be insulated and where the vent pipe enters into the attic space that the pipe be wrapped with an ...

Page 104: ...ides along the top of the unit in between the guides and check that it remains flat Fig 2 4 Once the unit is slid back into position use the two screws previously removed to secure the adapter plate When tightening the adapter plate check to make sure the plate is flat to the unit and the rear catch lock is engaged over the rear tab of unit Fig 2 3 5 For I33CV I43CV models only Reattach the Top Fi...

Page 105: ...ickly and the flames lift off the burner If this is the situation we recommend you switch to continuous pilot cold climate mode This will keep the cavity warm and will create a slight draft in the vent allowing for the burner to light quickly and draft correctly Condensation on Glass after Startup certain installations may encounter excessive fogging on the window after startup not just the first ...

Page 106: ...Clean View Front Black I26CVPF1BL Clean View Front Picture Frame Black I26CVPF1PW Clean View Front Picture Frame Pewter I26CVPF1CV Clean View Front Picture Frame Copper Vane I26CVPF3BL Clean View Front Picture Frame Black I26CV2BL Clean View Front Wide Black I26CV2PW Clean View Front Wide Pewter I26CV2CV Clean View Front Wide Copper Vane I26CV4BL Clean View Front Wide Black I26CVPF2BL Clean View F...

Page 107: ...tyle 1 Pewter I33CVCV Clean View Front Style 1 Copper Vane I33CV3 I33CV3BL Clean View Front Style 3 Black I33CV5 I33CV5BL Clean View Front Style 5 Black I33SR2BL Surround 39 Wide by 27 Tall by 5 8 Thick Black I33BT1BL Back Trim 39 Wide by 26 Tall by 1 1 4 Thick Black I33USR4 Universal Surround for custom applications 45 Wide by 35 Tall I33CVPF5 I33CVPF5BL Clean View Front Style 5 Picture Frame Bla...

Page 108: ...Decorative Stones IDV43 Fronts and Trims I43CV I43CVBL Clean View Front Black Top Mount Safety Screen I43CVPW Clean View Front Pewter Top Mount Safety Screen I43CVCV Clean View Front Copper Vane Top Mount Safety Screen I43SPF1BL Picture Frame Surround Extension Black I43CV3 I43CV3BL Clean View Front Black Top Mount Safety Screen I43CV5 I43CV5BL Clean View Front Black I43S4432 Back Trim Surround 1 ...

Page 109: ...7SI Pilot Assembly LP 1002 P033SI Pilot Assembly NG 1002 P017SI Spark Electrode with Wire 1002 P903SI Electrode Flame Sensor 1002 P302SI IPI Main Module Board 1002 P850SI AC Wall Adapter 1002 P12BH Battery Pack 1002 P912SI Wiring Harness 1001 P166SI IPI Pilot Orifice 62 NG 1001 P168SI IPI Pilot Orifice 35 LP 1002 P013SI Modulating Servo Motor NG 1002 P012SI Modulating Servo Motor LP 1002 P016SI Ma...

Page 110: ... other than in a normal residential environment c damages caused by any unauthorized alteration or repair of the unit affecting its stability or performance d damages caused by improper matching or application of the unit or the unit s components e damages caused by failing to provide proper maintenance and service to the unit f any expenses incurred for erecting disconnecting or dismantling the u...