background image

 

 

 

 

 

Problem7. 

Temperature value are displayed 

frequently. 

 

 

 

Problem8. 

Can’t set the temperature. 

 

 

 

 

 

 

 

 

Problem9. 

Soldering iron heats up continually, with 

the indicator always lightening. 

 

 

 

 

sensor element. 

Check11. Is there a tip on the iron? 

Assemble a tip on the iron. 

 

Check12. Is the soldering iron cord broken? 

See how to check the breakage of heating and 

sensor element. 

Check13. Is the item to be soldered too big? 

Use a higher out power iron or ignore. 

 

Check14. Locked the button on the panel. 

Enter into setting the password. 

If you have forgot the password: 

Disassemble the Front panel (see parts list-station), 

plug the power into a power supply, turn the 

power switch on. 

Press the “D-S” button inside PCB (see parts list). 

The password will be resumed to “000”. Assembly 

it in the reverse order of disassembly. 

 

Check15. Is the sensor (with polarity) connected 

oppositely? 

Resolder the sensor wire. 

Check16. Is the sensor short-circuited? 

Replace the sensor. 

 

Checking for Breakage of the Heating Element and Sensor Element   

Disconnect the plug and measure the resistance value between the connecting plug pins as follows. 

If the value of ‘a’ and ‘b’ are outside the below value, replace the heating element (sensor) . 

Refer to procedures 1 and 2. If the value of ‘c’ is over the below value, remove the oxidization 

film by lightly rubbing with sand-paper or steel wool the points as shown.

 

1

6

3

5

4

2

a.

   

Between pins 4 &5 (Heating Element) 

Under  4

Ω

(Normal) 

b.    Between pins 1 &2 (Sensor ) 

Under  10

Ω

(Normal) 

c. 

Between pins 3 & Tip 

Under  2

Ω

 

Summary of Contents for KS-205

Page 1: ......

Page 2: ...ion Parameters Sleeping Select the correct tip for a soldering station Calibrating the iron temperature Tip care and use Maintenance Error Messages Trouble shooting Guide Checking for breakage of the...

Page 3: ...considered potentially dangerous z Turn the power off while taking breaks and when finished using the unit z Before replacing parts or storing the unit turn the power off and allow the unit to cool to...

Page 4: ...ch from children Names of Parts Iron Receptacle Cord Assembly Cleabing Sponge Iron Holder Base Setting up Operating the soldering station CAUTION The sponge is compressed It will swell when moistened...

Page 5: ...ress the button to display the preset temperature It will be displayed for two seconds Setting the temperature Set Temperature Normally CAUTION Make sure the temperature of the station can be adjusted...

Page 6: ...etting into the internal memory B displays the temperature setting and C starts heater control Note If you turn off the power switch during the temperature setting setting value will not be stored in...

Page 7: ...tings can be adjusted Setting the password The initial password in station s memory is 000 The setting temperature is admitted in this state If need to restrict the setting temperature the password mu...

Page 8: ...three digits are selected press button the display window shows again Now must input the new password Repeat the same steps 9 If the password is the same as last time the changed password is OK The ne...

Page 9: ...stored into the internal memory Please refer to the Working Mode Table for the meaning of the digit displayed Note X represents the original working mode digit Warning The heater and soldering tips wi...

Page 10: ......

Page 11: ...cy soldering iron 50 420 Yes 6 High frequency soldering iron 200 480 Yes 7 High frequency soldering iron 200 480 Yes 0 High frequency soldering iron 200 420 No 1 High frequency soldering iron 200 420...

Page 12: ...and solder Joint Maximizing contact area gives the most efficient heat transfer allowing operators to produce high quality solder joints quickly 2 Pick a tip that allows good access to the solder join...

Page 13: ...regularly with a cleaning sponge as oxides and carbides from the solder and flux can form impurities on the tip These impurities can result in defective joints or reduce the tip s heat conductivity W...

Page 14: ...eriods b High tip temperatures c Lack of sufficient flux in soldering operations d Wiping the tip on dirty or dry sponges and rags Always use a clean wet industrial grade sulfur free sponge e Impuriti...

Page 15: ...al bridge between the tip and the solder joint Error Messages Various error messages will be display when there is a problem with the unit If the following message is displayed see the trouble shootin...

Page 16: ...e of the iron short circuited b Is the grounding wire touching the heating element c Is the heating element lead twisted and short circuited Check2 Is the power cord broken Replace it with a new one C...

Page 17: ...er switch on Press the D S button inside PCB see parts list The password will be resumed to 000 Assembly it in the reverse order of disassembly Check15 Is the sensor with polarity connected oppositely...

Page 18: ......

Page 19: ...Tips 10mm 8mm 10mm 7mm 6mm 500 3 5D 500 5D 500 8D 500 8C 500 K 500 SK 500 6C 500 5C 500 4C 500 3C 6mm 8mm 6mm 6mm 8mm...

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