Kinroad XT150GK-6, Owner'S Manual

Page 1: ...Owner s Manual Owner s Manual Owner s Manual Owner s Manual 1 OWNER S MANUAL GK150 ...

Page 2: ...fects in parts or workmanship under the following terms and conditions This warranty covers the engine and engine related components for a period of 180 days This warranty does not apply to any part that in opinion of seller was defective because of improper maintenance improper assembly alterations abuse negligence or accident Should warranty service be required on your vehicle during the 180 day...

Page 3: ... Renting c Disassembly adjusting or repairing of the vehicle in any way so as to adversely affects its safety or reliability d Competition or racing The warranty does not cover loss of use of the seller vehicle loss of time inconvenience or other consequential damage which includes but is not limited to loss or damage to persons or property or any expense of returning any damaged units to the sell...

Page 4: ...ORDS ABOUT SAFETY 5 3 IMPORTANT SAFETY INFORMATION 7 4 SAFETY LABELS 11 5 ARE YOU READY TO DRIVE 11 6 IS YOUR VEHICLE READY TODRIVE 16 7 SAFE DRIVING PRECAUTIONS 18 8 SPECIFICATIONS 23 9 OPERATION 26 10 SERVICE INSTRUCTIONS 36 11 REPAIR 44 12 PERIODICAL CHECK AND SERVICE 46 13 WIRING DIAGRAM 47 ...

Page 5: ...e accordingly Preventive maintenance is extremely important to the longevity of your BUGGY Beginners should drive this BUGGY in a large open area to practice handle of this BUGGY Protective gears should be worn at all time when driving or riding this BUGGY We hope you will have a pleasant experience with our products and thanks again for choosing KINROAD In order to keep everyone safe you must tak...

Page 6: ... in a variety of forms including Safety Labels On the BUGGY Safety Messages Preceded by a safety alert symbol and one of two signal words WARNING or CUATION These signal words mean Physical harm may result from failure to adhere to the instructions that are described within the WARNING labels Safety Headings such as Important Safety Reminders or Important Safety Precautions Safety Section such as ...

Page 7: ...can do to protect yourself when you drive You ll find many helpful recommendations throughout this manual The following are a few that we consider most important Follow the Age Recommendation It is strongly recommended that no one under the age of 16 be permitted to drive this BUGGY without adult supervision Always Wear a Helmet It s a proven fact helmets significantly reduce the number and severi...

Page 8: ...ome familiar with how this BUGGY works and handles Practice in a safe area until you build your skills and get accustomed to this Buggy s size and weight Because many accidents involve inexperienced or untrained drives we urge all drivers to take a training course approved by the BUGGY Safety Institute Check with your dealer for more information on training courses Be Alert for Off Road Hazards Th...

Page 9: ...Drink and Drive Alcohol and driving don t mix Even one drink can reduce your ability to respond to changing conditions and your reaction time gets worse with every additional drink So don t drink and drive and don t let your friends drink and drive either Do not operate this BUGGY at night Dark vision can greatly reduce a driver s visibility and judgment So driving at night is dangerous and can in...

Page 10: ...o your body Skidding or Sliding The terrain surface can be a major factor affecting turns Skidding a turn is more likely to occur on slippery surfaces such as snow ice mud and loose gravel If you skid on ice you may lose all directional control To avoid skidding on slippery terrain keep your speed low and drive carefully This section presents some of the most important information and recommendati...

Page 11: ...ke sure you and your BUGGY are both ready to drive To help get you prepared this section discusses how to evaluate your driving readiness what items you should check on your BUGGY and adjustments to make for your comfort convenience or safety Before you drive your BUGGY for the first time we urge you to Read this owner s manual and the labels on your BUGGY carefully Make sure you understand all th...

Page 12: ... drugs in your body system Protective Apparel For your safety we strongly recommend that you always wear an approved motorcycle helmet eye protection boots gloves long pants and long sleeved shirt or jacket whenever you drive Although complete protection is not possible wearing proper gears can reduce the chance of injury when you drive The following suggestions will help you choose the proper dri...

Page 13: ...tment of Transportation sticker in any helmet you buy Always wear a face shield or goggles to protect your eyes and help your vision Additional Driving Gears In addition to a helmet and eye protection we also recommend Sturdy off road motorcycle boots to help protect your feet ankles and lower legs Off road motorcycle gloves to help protect your hands Driving pants with knee and hip pads a driving...

Page 14: ...time to become familiar with how this BUGGY works and handles Practice driving the BUGGY in a safe area to build your skills Do not drive in rough terrain until you get accustomed to the BUGGY s controls and feel comfortable with its size and weight Age Recommendation It is strongly recommended that no one under the age of 16 be permitted to operate this BUGGY without adult supervision ...

Page 15: ...hol drugs and Buggies don t mix Even a small amount of alcohol can impair your ability to operate a BUGGY safely Likewise drugs even if prescribed by a physician can be dangerous while operating a BUGGY Consult your doctor to be sure it is safe to operate a vehicle after taking medication ...

Page 16: ...ause having a breakdown or even a flat tire can be a major inconvenience If your BUGGY has overturned or has been involved in a collision do not drive it until your BUGGY has Pre drive Inspection Check the following items before you get on the BUGGY Engine Oil Check the level and add oil if needed Check for leaks Fuel Check the level and add fuel if needed Also make sure the fuel filling cap is se...

Page 17: ...ck for carbon deposits in the drain tube If necessary clean the tube and check the air cleaner housing Leaks Loose Parts Walk around your BUGGY and look for anything that appears unusual such as a leak or loose cable Lights Make sure the headlight brake light and taillight are working properly Throttle Check the free play and adjust if needed Press the throttle to make sure it moves smoothly witho...

Page 18: ...the steering wheel Cable Check the cable housing for wear Check the fittings for looseness Replace or tighten as needed Off Road Use Only Your BUGGY and its tires are designed and manufactured for off road use only not for pavement Driving on pavement can affect handling and control You should not drive your BUGGY on pavement ...

Page 19: ...ways even if they are not paved Drivers of street vehicles may have difficulty seeing and avoiding you which could lead to a collision In many states it is illegal to operate Buggies on public streets roads and highways Keep Hands and Feet on Controls Always keep both hands on the steering wheel and both feet on the foot controls when driving your BUGGY It is important to maintain your balance and...

Page 20: ...anual Owner s Manual 20 Control Speed Driving at excessive speed increases the chance of an accident In choosing a proper speed you need to consider the capability of your BUGGY the terrain visibility and other operating conditions plus your ...

Page 21: ...oughly Don t drive fast on unfamiliar terrain or when visibility is limited It s sometimes difficult to see obstructions like hidden rocks bumps or holes in time to react Never drive past the limit of visibility Maintain a safe distance between your BUGGY and other off road vehicles Always exercise caution and use extra care on rough slippery and loose terrain ...

Page 22: ...er s Manual Owner s Manual Owner s Manual Owner s Manual 22 Do Not Perform Stunts You should always operate your BUGGY in a safe and reasonable manner When driving always keep all four wheels on the ground ...

Page 23: ...2330mm 2495 mm XT150GK 7 Overall Width 1480mm Overall Height 1480mm Wheelbase 1580mm ENGINE Model 1P57QMJ Type SINGLE EYLINDER 4 Strokes Air Cool Engine Capacity 149 6 cc Bore x Stroke 57 4 57 8 Compression Ratio 9 5 1 Max Power 6 5 7500 kW rpm Standard Power 6 0 7000 kW rpm Max Torque 9 8 5000 N m rpm ...

Page 24: ...nleaded Lubricate Oil SAE 10W 30SF Displacement 149 6ml Ignition C D I Starting Electric Spark Plug A7RTC Clutch Automatic Centrifugal Dry Shoe type Generator Outer Rotor Flywheel Carburetor Vacuum Film type Lubrication Pressure Splash Air Cleaner Foam Element Filtration type Transmission Automatic C V T system Gear shifting Automatic Centrifugal ...

Page 25: ...ransmission Ratio 2 800 42 15 Reduction Ratio 3 076 40 13 Cooling Air Cool Net Weight 28 0 kg CAPACITIES Fuel tank 9 0L Starting Electric Climbing 250 Top speed 60km h CHASSIS Brake system Hydraulic disc left foot control TIRE PRESSURE Front 194kpa 175kpa Rear 222kpa 200kpa ...

Page 26: ...tion and use of each control necessary to operate this vehicle The operator must know how to stop this machine before starting and driving it a Throttle The right foot pedal is the throttle that controls the BUGGY speed As the engine speed is above idle the clutch automatically engages and moves the vehicle forward To disengage the clutch at any time allow the throttle to return to the idle positi...

Page 27: ...pers around the brake pumps one at the rear wheel two at the front wheel and slows or stops the kart c Key Switch Insert the key into the key switch turn the key clockwise and release the key when the engine starts The engine will warm up within 5 minutes and the engine choke would close automatically and operate at formal RPM Warning Don t crank starter more than 5 seconds ...

Page 28: ...ne Stop Button to assure that it is operating properly With the engine running move the Stop Button to the OFF position a Check for Engine Oil Level Check for leaks add oil if required b Check for Fuel Level Add fuel if necessary and do not overfill Check for leaks c Check for Brakes Depress the rear brake pedal several times and then check for proper brake pedal ...

Page 29: ...k to idle g Check Engine Stop Button Perform engine stop button test Repair if necessary h Check all Nuts Bolts and fasteners Check wheels to see that all axle nuts are tightened properly Check and tighten if necessary all other fasteners to specified condition i Check Roll Cage Bar Ensure all protective roll cage bar are in place before operating the BUGGY j Check Brake Light Check for proper ope...

Page 30: ...Owner s Manual Owner s Manual Owner s Manual Owner s Manual 30 ...

Page 31: ...Manual Owner s Manual 31 C Preparation Before Starting The Engine 1 Check the engine fasteners before starting 2 Fill in fuel lubrication oil and anticorrosive antifreeze as specified Oil Capacity Crankcase 0 8 1 0 L Transmission box 0 11L ...

Page 32: ... the passenger for the double seat unit should not exceed 180kg or 400lbs Combine maximum weight of driver and the passenger for the single seat unit should not exceed 90kg or 200 lbs E Seat Adjustment The seat must always be securely fastened in the position which best affords the operator control of the foot pedals steering wheel and the engine stop button a Pull seat adjustment handle upward to...

Page 33: ...ps back into place and that seat is locked into position F Starting and Operating Instructions a Before starting the engine be sure that the driver is seated properly in the BUGGY and tighten the seatbelt b Test the BUGGY in the beginning to learn how to start turn and stop c Operate the BUGGY slowly until you are familiar with it ...

Page 34: ...ur leg on the foot pedal you can feel the vehicle is stable because of the gravity is adjusted and it won t roll over G Starting the Engine 1 Check if the fuel line is smooth 2 Check if the ignition system is working 3 Press the starting button when the throttle is closed 4 Warm up the engine for 2 3 min after starting the cold engine Note 1 Release the button and cut the power of the starting mot...

Page 35: ...ine H Stopping the Engine 1 Run the engine for about 3 5 min at the idle speed to cool down 2 Turn off the throttle 3 Turn off the ignition switch I Running in of the New Engine The running in distance is 1000km During this period please follow the following instructions 1 Run the engine according to the requirements for the running in engine 2 Rotate the throttle slowly after starting the engine ...

Page 36: ...piston and in the combustion chamber adjust the spark plug electrode gap and valve clearance check if the oil lines are smooth Maintain the whole vehicle according to the requirements specified in the Owner s Manual A Service Air Cleaner Service air cleaner every 20 hours NOTE Service more often under dusty conditions a Remove cleaner cover b Remove air cleaner element c Fill the non flammable cle...

Page 37: ...een electrodes using a wire feeler gauge This specification is 0 025 0 030 b Before installing spark plug coat threads lightly with graphite grease if possible to ensure easy removal next time the spark plug needs inspection c It is advisable to replace the spark plug at least once a year to insure easy starting and good engine performance C Carburetor Adjustment Never make unnecessary adjustments...

Page 38: ...andard value is 1700 RPM d Turn the airscrew counter clockwise slowly and observe the RPM of the engine stop adjusting as the RPM reaches the top speed e Adjust the screw and adjust the idle speed to an ideal value f Repeat step 4 and 5 until the rotate speed of engine stables D Cleaning Instructions Keep your vehicle clean With a clean rag wipe off the dirt and oil from around controls Wipe off a...

Page 39: ...s of oil in the specific points F Chain Lubrication To increase chain life it should be lubricated with a spray on type chain lubricant G Chain Adjustment Check the chain adjustment after first two hours of use Readjust if it has more than 1 2 flex a Loosen Nut 1 b Adjust Nut 2 Turn Nut 2 clockwise in 1 2 turn increments then turn nut 1 until tight Follow this procedure until chain is at proper te...

Page 40: ...ge Instructions In the event your vehicle is not to be operated for periods in excess of 30 days or at the end of each driving season prepare for storage as follows a Drain fuel tank and carburetor by allowing engine to run out of fuel or use a fuel stabilizer b Lubricate engine cylinder by removing the spark plug and pour one ounce of clean lubricating oil through the spark plug hole into the cyl...

Page 41: ...e surface b Check all the exterior fasteners at the joints Fasten or replace if necessary c Check the oil leakage and the compression at the mating surface d Check the engine oil Add if necessary The oil level should between the upper index line and the lower index line of the gauge 2 50 Hours Maintenance a Finish the daily maintenance ...

Page 42: ...l or any other oil on the element Otherwise it may cause damage to the transmission belt c Remove the carbon on the spark plug d Clean the crankcase and replace the oil e Clean the transmission box and replace the gear oil Remove the cap 2 Remove the filling bolt 1 Remove the drain bolt 3 Note When you drain oil the engine should be at some temperature which will ensure that the oil will drain qui...

Page 43: ...e etc c Clean the inner part of the crankcase Rotate the crankshaft during the cleaning to clean the main bearing and con rod big end needle bearing d Check if the fixed screw of the generator stator is loose Keep the connectors and electric parts dry and clean 4 150 Hours Maintenance a Finish 100 hours maintenance b Clean the crankcase and replace oil c Check if the oil seals leak Replace if nece...

Page 44: ... a Finish 300 hours maintenance b Disassemble the engine except the crankshaft con rod Check the parts for wear Repair or replace if necessary A Front Wheel Replacement Do not disassemble the castle nuts when you replace the front wheels It is only necessary to tighten the nuts so that the wheel turns freely on the axle with minimum endplay Tighten the nuts after replacing the wheels ...

Page 45: ... Rear Wheel Replacement Do not disassemble the castle nuts when you replace the rear wheels It is only necessary to tighten the nuts so that the wheel turns freely on the axle with minimum endplay Tighten the nuts and put on the cotter Pin after replacing the wheels ...

Page 46: ...requent servicing Items First week Monthly Quarterly Yearly Tire pressure wear Brake performance Tightness of screws I I Air cleaner C C I Carburetor I A C Spark plug C A Drive chain I I C A L Brake fluid I Replace gearbox oil I R Chassis C I L Fuel switch fuel tank C Battery I I Engine oil R Valve clearance of engine A A adjust C clean I inspect clean or replace if necessary L lubricate R replace...

Page 47: ...TERY V 6 5AH R Y R G W R 12V 150A START RELAY G W Y R R COIL COMP IGNITION STARTING RELAY RECTIFIER W G B R W R CDI A B OFF ON HORN SWITCH G A G BR B G CIGAR LIGHTER BRAKE SWITCH Y G B Y GBR G IGNITION SWITCH R B R Y G B LIGHT SWITCH B BR ES STOP B W G BR WIRING DIAGRAM ...