background image

24

Instructions for Storage

For the motorcycle not to be used for a long period

of time, for example,in wintertime,some steps should
be taken to pervent malfunction of and damage to its
componen ts which might be caused by long storage,
Besides, before the long storage, proper maintenance
has to be carride out for fear that it might be forgotten
when the vehicle is put bak into use after storage.

1.Change engine oil and oil filter.
2. Drain off fuel from the fuel tank and carburetor,

spray atomized anti-rust oil noto the inside wall of the
tank and then close the tank.

Attention:

If the storage will last for more than one month,

feul in the carburetor must be fully dratined off,which is
very important because it will help ensure that the
Carburetor maintains its normal performance after the
storage.

Warning:

Gasoline is inflammable and may cause fire and

even explosion under certain conditions. Therefore, do
not smoke, make fire or have any fire left behind on

draining off fuel.

3.Take out the spark plug, pour about 15-20ml of

clean engine oil into the cylinder, step down the kick
lever repectitively for several, step down the kick lever
repetitively for several times so as to have machine oil
distributed all over the engine and finally fit the spark
plug back on.

Attention:

The ignition switch must be set to “

b

”(off)

plsition before stepping down the kick lever. To protect
the ignition system from damage, the spark plug should
be inserted in its cap and earthed.

4.Wash the vehicle clean, wipe it dry and apply an

even coat of wax to the painted surface and a coat of
antirust oil the chrome-plated surface.

5.Inflate the tyre as required and pad the vehicle up

by wooden blocks with the two wheels clear of the
ground.

6.Put the vehicle in a shady and cool place free

from humidity and direct sunshine and cover it
properlly (but not with plastic or other painted
materials).If there is

garage, store it therein.

Resumption of Servise after storage

24

struct

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en the vehicle is put bak into use after

ee storage.

1.Change engine oil and oil filter.
2. Drain off

ff fuel from the fuel tank and carburetor,

ay atomized anti-rust

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Warning:

Gasoline is infla

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Attention:

The ig

i nition switch must be set

ee to “

b

”(

plsition before stepping down the kick lever. To pro
the ig

i nition sy

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ts cap and earthed.

4.

W

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d and p

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the vehicle

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he two w

w

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l

l

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s clear of

ground.

g

g

6.Put

u

u

t

t

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h

h

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cle

i

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a

a

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ad

d

d

d

d

d

y

y

y

y

y

y

y

y

d

d

d

d

d

d

and cool place f

from h

h

u

u

m

m

idity

tt

a

a

a

a

a

n

n

n

n

n

n

n

n

d

d

d

d

d

d

d

d

d

d

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d

d

i

i

i

i

i

i

r

r

r

r

r

r

r

e

e

e

ee

e

e

c

c

c

c

c

c

c

t

t

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t

sunshine and cover

p

p

ro

o

p

p

o

o e

e

r

r

ll

l

y

y

ll

(but n

n

ot w

w

ith p

p

l

l

a

a

stic o

o

r o

o

the

e

r

r

pain

m

m

a

at

te

e

rials).If

f

there is

s

g

g

a

a

r

r

a

a

g

g

e,

s

s

t

to

o

re

e

i

i

t

t

t

t

h

h

ere

e

in.

esu

u

m

m

p

p

t

t

i

i

o

o

n

n

of S

S

erv

v

i

i

s

s

e

e a

af

f

t

t

e

er

r st

t

o

o

r

r

a

a

g

g

e

e

Summary of Contents for XT50Q

Page 1: ...d during drive paying attentio on to the following points to avoid any possi urt to you by other motorized vehicles Do not drive too close to other vehicles Never conten n n n nd d d d d d d f f f f f f f fo o o o o o o or r r r r r r r l l l l l l lane Strictly o o o o o o o ob b b b b b bs s s s s s serve the local traffic rul l le e e e e e es s s s s s s s As driv v v v v v v vi in n n n n n n...

Page 2: ... L Lo oo os se clothes are n no ot t su ui it ta ab bl le e f fo or r m mo ot to orc cy yc cl le e drive o or r r ri id de as they may g ge et t c ca au ug ght t o on n t th he e o ope erati in ng g le kick foot trest or wheel resulting in danger Modification of the vehicle Caution Any unau u u u u u u ut t t t t t th h h h h h h ho o o o o o orized modification of t t t t t t t th h h h h h h he ...

Page 3: ...w w 70 7000 00r r m min in r r r r Whee eelb lbase 14 1410 10 mm mm 1410 To Torque max ax 2 2 2N 2N m m 6 625 250r 0r m min in 0r 0r 0r Dead weight 92kg 92k Idling speed 1500r min 0r 0r f100r min 0r 0r yload 75kg 75k Displacement of cylinder 49ml 49 l ont wheel 2 50 17 2 50 1 0 1 0 1 0 1 0 1 0 1 0 1 0 17 Spark plug A7TC A7TC Rear wheel 4 00 00 00 00 00 1 1 1 1 1 1 1 12 2 2 2 2 2 2 4 00 12 Spark pl...

Page 4: ...4 III PARTS SUBASSEMBLIES 4 ...

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Page 8: ...8 IV O PERATION 8 ...

Page 9: ... the e ning Operation of the fuel cock ON With the handle of the fuel cock to N position the fuel l l l l l c c c c c c ci i i i i i i ir r r r r r rc c c c c c cu u u u u ui i i i i i it t t t t t i i i is s s s s t t t th h h h h hr r r r r ro o o o o o ou u u u u ug g g g g g g gh h h h h h h h f f f f f f f fo o o o o o or fuel supply OFF With t t t t t t th h h h h h h he e e e e e e e handle...

Page 10: ... o o o ok k k k k k ke e e e e e e 2 Rotate e e e e e e e t t t t t t t th h h h h h h he throttle e t t t t t t tw w w w w w w wi i i i i is s s s s st t t t t t t t g g gr r ri i i i i i i g g p p p p p p p p by 1 8 8t t t t t t to 1 4turn 3 Start the e e e e e e eng g g g g g gi i i i i i in n n n n n n ne by th h h h h h he e e e e e e el l le e e e e e e ectric or t t t t t t th h h h h h h h...

Page 11: ...p p p p p po o o o o o o os s s s s s si i i i i i i it t t t t t ti i i i i i i ion a a a a a a and the engine is in the neu u u u u u ut t t t t t t tr r r ral ition push t th he e button to st t t tart t t t th h h h h h he engine Lig gh ht t s sw witch h The f fr ro on nt light switch ha as s t th hre ee e p pos si it ti io on ns s g And d ƽ a wh hi it te poi int When the switch is in this pos...

Page 12: ...t t t f f f f f f f f f H H H H H H H Ha a a a an n n n n n n nd d d d d dle ba a a a a a a ar r r r r r 1 Headlights dim m m m m m m mm m m m m m m me e e e e e e er r b b b b b b b button iti on H He ea ad dligh is in hig gh bea am o iti o on Head dl ligt i is s in n lo ow w b be ea am m o turning g light switch position Left p position Right p Horn butto o o o o o o on n n n n n n n press thi i...

Page 13: ...ep pping o on n th he e g gear r s sh hi if ft tin ng g p pe ed da al l is f fo or rb bi id ded whe en n d dr ri iving to p pr re ev vent damaging t th he e c clu ut tc ch w wh he en n c ch ha an ng gi in ng th he e gear ab br ru up p u u u tly l l TE E N N N Ne eutr ra al l gear r 1 1 1th th g ge ea ar 2 2 2 nd gear 3 3rd gear 4 4th gear 5 5th gear Points for Atten n n n n n nt t t t t t t ti i i...

Page 14: ... si i i i i i i if f f f f f fi c c c c c c c ca a ation of E15W 40 in v v v v v v v vi i i i i i i iscos s s s s si i i i i i ity y y y y y y y w w w w w w w wi i i il l l l ll l l l l l l h h h h h h hel l l l l l l lp ntain a lon ng servi i i i i i i ice e e e l l li i i i if f f f fe e e e e o o o o o o o or r r r r r r th h h h h h he ine I In n c ca as se e thos se e a ar re e n not a av va ...

Page 15: ... e e a a any y y y y y m m m m m m m mach h h hi i i ine oi i il l o o o o o o o of f f f f f f f a a a a a a a a ferent gra a a a ad d de e e e e e e e t t t t t t than the sp p peci i i if f f f f f fi i i i i i ie e e e e e e ed d d d d d d o o o o o o on ne e e e e e e e to id machin n n n n n n ne e e er r r ry y y y y y y y f f f fai i il l lure ...

Page 16: ...h h he e e e e e e e run n n n n n n n i i i in n n n n n n n mach h h h h h hi i i i i i i in n n n n n n ne e e e e oi i i i il l l l l l l l from oil tank 2 2 D Dis sm mo ou un nt t t th he e rel la at ted pa ar rt ts 3 W Wa as sh clean all the re el la at te ed d p pa arts 4 4 Fill i in n t the re equire ed d oil ˆThis job should not be done by untrained sons but shall be done at an authorized...

Page 17: ...t t t t th h h h h h h h Soak it in n n n n n n n c c c c c c c cl l le e e ean ma a a a a a a ac c c c c ch h h h hi in ne e e e o o o o o oi i i i il l l l squ u u u u u u ue e e e e e e ee e e e e e e ez z z z z z z ze e e e e e e e i i i i i it t t t t t t dry a a a a a a a an n n n n n n nd fit ack to pos s s s s s si iti i i i i i i io o o o o o o on n n n n n n n Recomme e e e e e e end d d...

Page 18: ...t the e g gr ri ip p c ca an n no ot t be so o m mo ov ve ed d f free el ly y turn n th he e usting g n nu ut to ensure it A After a ad dj ju ust tm ment s st tart t th he e en ng gi in ne e a an nd d ch he ec ck k f fo or r free operating movenent again Repeat the ustment if necessary until it is asrequired Adjustment of Carburetor Caution The adju us s s s s s st t t ti i i i i i i ing proce e e...

Page 19: ... c ce e e e e en n n n n nt t t t t tr r r r r ral l l l l l l l h h hole and the top hole the ignitio on n timing ob b b b b b b bs s s s s se e e e er r r r rv v v va a at t t t ti i io o o o o o o on n n n n n n n h h h h h h hol l le in the left crankc er 2 R Re em move the capsof t the e t tw wo o air v va al lv ve es s o on n t th he cy yl li inder hea ad d 3 3 Inse er rt t t the T T ke ey y...

Page 20: ...ef fill if f ess sary i in n ord de er r to m maint ta ai in n p pr ro op pe er r l le evel l i in n th he e ervior This should be the major project of your ular inspection 3 check the front brake lining for its worm th if its worn d d d d d d d de e e e e e e ep p p p p p pt t t t th h h h h h h is up to the l l l l l l l li i i i i im m m m m m m mi i i i i it t t t t t te e e e e e ed mark lace...

Page 21: ...dal djustme ent of Chain1 When regulation is needed Ioosen the e rear axle nut Turn the chail adjusting nuts the left and right s s s s si i i i i id d d d d d d de e e e e e e es s s s s s s s t t t t t t to o o o o o o a a a a a ad d dj j jus s s s st t t t t t t t t t t th h h h h h h he e e e e e e e t t t t t t t te e e e e e e en n n n n n n nsion of the chain and to align the m m m m m m m ...

Page 22: ... re e e e e e e es s s s s s s t t t t t t t to o o o o o o o t t t t t t th h h h h h h he e e e e drivin n n n n n n ng g g g g g g chain 1 Shut off th h h h h h he e e e e e e e e e e e engi i i i i in n n n n n n ne e e e e e e 2 Add som me e machine oi i il l l l l o o o o or r r c c ch h h h h h h hai i i i i i in grease to the driving chain Atte en nt ti io on Wh he en n t the rear wheel a ...

Page 23: ...s s üüW Wheel hub üü Exhaust pipe üüFuel tank and lower portion of cushion üüCarburetor üüHead lo o o o o o o oc c c c c c c ck k k k k k k k and ignition switch üüMet t t t te e e e e e e er r r r r r r rs s s s s s 1 Afte e e e e er r r r r p p p p p p p pr r re e e e e e e w w w w w wi i i i ip p p p p pi i i in n n n n n ng g g the vehicl l l l l l le e e e e e e e s s s s s s s sh h h h h h h...

Page 24: ... a at t t t t t t ti i i i i i ined off w w w w wh h h h h h hich is y imp m m ortan n n n n n n nt b b b b b b be e e e e e e ec cause it t t w w w w w w wi i i i i il l l l l l ll l l l l l l h h h h h h he e e e e el l l l l l lp p p p p p p p en n n n n n ns s s s s s sure that t t th h h h h h he rburetor m ma a a a a a a ain n n n n n nt t t t t t t ta a a a ains its norm m m m m m ma a a a ...

Page 25: ...k f f f f f f f fo o o o o o ol l l l l l ll l l l l l lo o o o o owe ed d d d d d d d by y y y y y y y filling g g g g g g i i i i i i i it t t t t t t wi i i it t t t t t t th h h h h h h h fresh gasol rein 3 Prior to d dr riving all l l l l l l t t t t t th h h h h h he e e e r re e eq q qui i i i i i ire q q d check up u u s must be made It is s b better to d d d d d d dr r r ri i i i i iv v v...

Page 26: ...j d d ustment lubrication and or rep placement are needed C means Cleaning is needed R means Replacement is needed A menas Adj d d ustment n n is needed L means Lub b b b br r r r r ri i i i i i i ic c c c c c c ca a a a a a a at t t t t t t ti i i i i i i io o o o o o on i i i i i is need d d d d d de ed d d d d d d d ˆ means T T T T T T T Th h h h h h h hi i i i i i is item of maintenance s s s ...

Page 27: ...Airvalve gap I Airvalve gap I Enginelubricating oil R yearly One repla lacement every 3 y 300km 6 600 00km 100 000k 0km 2000 00km Lubriating oil screen R yearly C Tension of chain A A A A Ldling speed of carbureor I I I I Driving chain I L I L I L I L Baliery M y M y M y M y M y M y M y Mon on on on on on on onthty I I I I I I I I I I I I I I I I I Wear of of of of of of of ofbr br br br br br br ...

Page 28: ...28 9 ELECTRICAL DIAGRAM ...

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