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25

1.Remoe the covering and clean the vehicle. Change the lubricating oil if the vehicle has been off service for

over 4 months.

2.Drain off the remaining atomized antirust oil from the fuel tank, followed by filling it with fresh gasoline

therein.

3.Prior to driving, all the required check-ups must be made. It is better to drive it at a low speed in a place of

traffic safety to test its performance before normal drive.

Table of Torque for Fasteners

Resumption of Service

Ser.

No.

Fastener

Torque

(N.m)

1

Front wheel axe nut

35-45

2

Rear wheel axle nut

50-60

3

Nut for tighten ing upper joining plate of front fork with vertical tube

40-50

4

Nut for fixing engine

20-25

5

Rear arm nut

35-50

6

Exhaust silencer nut

20-25

7

Bolt for tighten ing upper joining plate of front fork with shock

15-20

8

Bolt for fixing footrest

20-25

25

1.Remo

e

e

e

e

e

e

e

e

t

t

t

t

t

h

h

h

h

h

h

h

e covering an

n

d

d

d

d

d

d

d

d

cle

e

e

e

e

e

e

e

a

a

n the veh

h

h

h

i

i

i

i

i

i

i

i

c

c

l

e

e

e

e

e

e

e

e

. Change the lubr

i

i

i

i

i

i

i

i

c

c

c

c

c

c

c

c

a

t

t

t

t

t

t

ti

i

i

i

i

i

i

ng o

i

i

i

l

l

l

l

i

i

i

i

f

f

f

f

f

f

f

i

i

i

ii th

h

e v

v

v

v

v

v

v

e

e

e

e

e

e

e

e

h

h

h

h

h

h

ic

c

c

c

c

c

c

c

l

l

l

l

l

l

e has been

n

n

n

n

n

n

n

o

o

o

o

o

o

o

f

f

f

f

f

f

f

f

f

ff service

r 4 months.

2.Drain of

f

f

f

f

f

f

f

ff

t

t

t

t

t

t

t

t

he

r

r

r

r

r

r

r

r

e

e

e

e

e

e

e

e

m

m

m

m

m

m

m

m

ai

n

n

n

n

n

n

n

n

ing

g

g

g

g

g

g

atomi

i

i

i

z

z

z

z

z

z

z

z

e

e

e

e

e

e

e

e

d

d

d

d

d

d

d

d

an

n

n

n

n

n

n

n

t

t

t

t

t

t

t

t

i

i

i

i

i

i

rust oil from the fuel ta

n

n

n

n

n

n

n

n

k

k

k

k

,

f

f

f

f

f

f

f

f

o

o

o

o

o

o

o

l

l

l

l

l

l

l

l

l

l

l

l

l

l

o

o

o

o

o

o

we

e

d

d

d

d

d

d

d

d

b

y

y

y

y

y

y

y

y

filling

g

g

g

g

g

g

i

i

i

i

i

i

i

i

t

t

t

t

t

t

t

wi

i

i

i

t

t

t

t

t

t

t

t

h

h

h

h

h

h

h

h

fresh gasol

rein.

3.Prior to d

d

r

r

iving, al

l

l

l

l

l

l

l

t

t

t

t

t

t

h

h

h

h

h

h

h

e

e

e

e

r

r

e

e

e

q

q

q

u

i

i

i

i

i

i

i

re

q

q

d check-up

u

u s must be made. It is

s

b

b

etter to

d

d

d

d

d

d

d

r

r

r

r

i

i

i

i

i

i

v

v

v

v

v

v

e

e

e

e

i

i

i

i

i

i

t

t

t

t

a

a

a

a

a

a

a

a

t

t

t

t

t

t

t

a low speed in a place

ffic sa

a

fe

e

t

t

y

y

t

t

t t

t

o

o

t

t

e

e

s

s

t

t

i

i

ts p

p

e

e

r

r

form

m

a

a

nce

e

b

b

e

e

f

f

o

o

re n

n

o

o

r

r

ma

a

l d

d

r

r

i

i

v

v

e.

T

T

a

ab

bl

l

e

e

o

o

f

f

T

T

o

o

rque

e

f

f

o

o

r

r

Fastener

rs

s

esum

m

p

p

t

t

ion o

o

f

f

S

S

er

r

v

i

ic

c

e

e

er.

o.

Fastener

Torque

q

q

(N.m)

m

m

Front wheel axe nut

35-45

2

R

R

R

R

R

R

R

e

e

e

e

e

e

e

e

a

a

a

a

a

a

a

a

r

r

r

r

r

r

r

wheel axle nut

50-60

3

N

N

N

N

N

N

N

N

ut for tighten ing up

p

p

p

p

p

p

p

p

p

p

p

p

p

e

e

e

e

e

e

e

e

r

r

r

r

r

r

r

r

j

j

j

j

j

j

j

j

o

o

o

o

o

o

o

o

i

i

i

i

i

i

i

i

n

n

n

n

n

n

n

i

i

i

i

i

i

i

i

n

n

n

n

n

n

n

n

g

g

g

g

g

g

g

p

p

p

p

late of front fork

w

w

w

w

w

w

w

w

i

i

i

i

i

i

i

it

t

t

t

t

t

t

t

h

h

h

h

h

h

h

vertical tube

40-50

4

N

N

N

N

N

N

N

N

ut for

f

f

f

f

f

f

f

f

i

x

x

x

x

x

x

x

ing engine

2

2

2

2

2

2

2

2

0-25

5

Re

a

a

a

a

a

a

a

a

r

a

a

a

a

a

a

a

a

rm nut

3

3

3

3

3

3

3

3

5-50

6

Ex

x

x

x

x

x

h

h

h

h

h

h

h

a

a

a

us

s

s

s

s

s

s

t

t

t

t

t

t

t

t

silencer nut

20-25

7

B

B

B

B

B

B

B

B

o

o

o

o

o

o

o

o

l

l

l

l

l

l

t

t

t

t

t

t

t

f

o

o

o

o

o

o

o

o

r

t

t

t

igh

t

t

t

t

t

t

en

i

i

i

i

i

i

ng up

p

p

p

p

p

p

p

p

p

p

p

p

p

p

p

e

e

e

e

e

e

e

e

r

r

joining plate of front fork

w

w

w

w

w

w

w

w

i

i

i

i

i

i

i

t

t

t

t

t

t

t

t

h s

h

h

h

h

h

h

h

h

o

o

o

o

o

o

o

o

c

c

c

c

c

c

c

c

k

k

k

k

k

k

k

k

15-20

8

Bolt for fixing footrest

20-25

Summary of Contents for XT50Q

Page 1: ...d during drive paying attentio on to the following points to avoid any possi urt to you by other motorized vehicles Do not drive too close to other vehicles Never conten n n n nd d d d d d d f f f f f f f fo o o o o o o or r r r r r r r l l l l l l lane Strictly o o o o o o o ob b b b b b bs s s s s s serve the local traffic rul l le e e e e e es s s s s s s s As driv v v v v v v vi in n n n n n n...

Page 2: ... L Lo oo os se clothes are n no ot t su ui it ta ab bl le e f fo or r m mo ot to orc cy yc cl le e drive o or r r ri id de as they may g ge et t c ca au ug ght t o on n t th he e o ope erati in ng g le kick foot trest or wheel resulting in danger Modification of the vehicle Caution Any unau u u u u u u ut t t t t t th h h h h h h ho o o o o o orized modification of t t t t t t t th h h h h h h he ...

Page 3: ...w w 70 7000 00r r m min in r r r r Whee eelb lbase 14 1410 10 mm mm 1410 To Torque max ax 2 2 2N 2N m m 6 625 250r 0r m min in 0r 0r 0r Dead weight 92kg 92k Idling speed 1500r min 0r 0r f100r min 0r 0r yload 75kg 75k Displacement of cylinder 49ml 49 l ont wheel 2 50 17 2 50 1 0 1 0 1 0 1 0 1 0 1 0 1 0 17 Spark plug A7TC A7TC Rear wheel 4 00 00 00 00 00 1 1 1 1 1 1 1 12 2 2 2 2 2 2 4 00 12 Spark pl...

Page 4: ...4 III PARTS SUBASSEMBLIES 4 ...

Page 5: ...5 5 ...

Page 6: ...6 6 ...

Page 7: ...7 7 ...

Page 8: ...8 IV O PERATION 8 ...

Page 9: ... the e ning Operation of the fuel cock ON With the handle of the fuel cock to N position the fuel l l l l l c c c c c c ci i i i i i i ir r r r r r rc c c c c c cu u u u u ui i i i i i it t t t t t i i i is s s s s t t t th h h h h hr r r r r ro o o o o o ou u u u u ug g g g g g g gh h h h h h h h f f f f f f f fo o o o o o or fuel supply OFF With t t t t t t th h h h h h h he e e e e e e e handle...

Page 10: ... o o o ok k k k k k ke e e e e e e 2 Rotate e e e e e e e t t t t t t t th h h h h h h he throttle e t t t t t t tw w w w w w w wi i i i i is s s s s st t t t t t t t g g gr r ri i i i i i i g g p p p p p p p p by 1 8 8t t t t t t to 1 4turn 3 Start the e e e e e e eng g g g g g gi i i i i i in n n n n n n ne by th h h h h h he e e e e e e el l le e e e e e e ectric or t t t t t t th h h h h h h h...

Page 11: ...p p p p p po o o o o o o os s s s s s si i i i i i i it t t t t t ti i i i i i i ion a a a a a a and the engine is in the neu u u u u u ut t t t t t t tr r r ral ition push t th he e button to st t t tart t t t th h h h h h he engine Lig gh ht t s sw witch h The f fr ro on nt light switch ha as s t th hre ee e p pos si it ti io on ns s g And d ƽ a wh hi it te poi int When the switch is in this pos...

Page 12: ...t t t f f f f f f f f f H H H H H H H Ha a a a an n n n n n n nd d d d d dle ba a a a a a a ar r r r r r 1 Headlights dim m m m m m m mm m m m m m m me e e e e e e er r b b b b b b b button iti on H He ea ad dligh is in hig gh bea am o iti o on Head dl ligt i is s in n lo ow w b be ea am m o turning g light switch position Left p position Right p Horn butto o o o o o o on n n n n n n n press thi i...

Page 13: ...ep pping o on n th he e g gear r s sh hi if ft tin ng g p pe ed da al l is f fo or rb bi id ded whe en n d dr ri iving to p pr re ev vent damaging t th he e c clu ut tc ch w wh he en n c ch ha an ng gi in ng th he e gear ab br ru up p u u u tly l l TE E N N N Ne eutr ra al l gear r 1 1 1th th g ge ea ar 2 2 2 nd gear 3 3rd gear 4 4th gear 5 5th gear Points for Atten n n n n n nt t t t t t t ti i i...

Page 14: ... si i i i i i i if f f f f f fi c c c c c c c ca a ation of E15W 40 in v v v v v v v vi i i i i i i iscos s s s s si i i i i i ity y y y y y y y w w w w w w w wi i i il l l l ll l l l l l l h h h h h h hel l l l l l l lp ntain a lon ng servi i i i i i i ice e e e l l li i i i if f f f fe e e e e o o o o o o o or r r r r r r th h h h h h he ine I In n c ca as se e thos se e a ar re e n not a av va ...

Page 15: ... e e a a any y y y y y m m m m m m m mach h h hi i i ine oi i il l o o o o o o o of f f f f f f f a a a a a a a a ferent gra a a a ad d de e e e e e e e t t t t t t than the sp p peci i i if f f f f f fi i i i i i ie e e e e e e ed d d d d d d o o o o o o on ne e e e e e e e to id machin n n n n n n ne e e er r r ry y y y y y y y f f f fai i il l lure ...

Page 16: ...h h he e e e e e e e run n n n n n n n i i i in n n n n n n n mach h h h h h hi i i i i i i in n n n n n n ne e e e e oi i i i il l l l l l l l from oil tank 2 2 D Dis sm mo ou un nt t t th he e rel la at ted pa ar rt ts 3 W Wa as sh clean all the re el la at te ed d p pa arts 4 4 Fill i in n t the re equire ed d oil ˆThis job should not be done by untrained sons but shall be done at an authorized...

Page 17: ...t t t t th h h h h h h h Soak it in n n n n n n n c c c c c c c cl l le e e ean ma a a a a a a ac c c c c ch h h h hi in ne e e e o o o o o oi i i i il l l l squ u u u u u u ue e e e e e e ee e e e e e e ez z z z z z z ze e e e e e e e i i i i i it t t t t t t dry a a a a a a a an n n n n n n nd fit ack to pos s s s s s si iti i i i i i i io o o o o o o on n n n n n n n Recomme e e e e e e end d d...

Page 18: ...t the e g gr ri ip p c ca an n no ot t be so o m mo ov ve ed d f free el ly y turn n th he e usting g n nu ut to ensure it A After a ad dj ju ust tm ment s st tart t th he e en ng gi in ne e a an nd d ch he ec ck k f fo or r free operating movenent again Repeat the ustment if necessary until it is asrequired Adjustment of Carburetor Caution The adju us s s s s s st t t ti i i i i i i ing proce e e...

Page 19: ... c ce e e e e en n n n n nt t t t t tr r r r r ral l l l l l l l h h hole and the top hole the ignitio on n timing ob b b b b b b bs s s s s se e e e er r r r rv v v va a at t t t ti i io o o o o o o on n n n n n n n h h h h h h hol l le in the left crankc er 2 R Re em move the capsof t the e t tw wo o air v va al lv ve es s o on n t th he cy yl li inder hea ad d 3 3 Inse er rt t t the T T ke ey y...

Page 20: ...ef fill if f ess sary i in n ord de er r to m maint ta ai in n p pr ro op pe er r l le evel l i in n th he e ervior This should be the major project of your ular inspection 3 check the front brake lining for its worm th if its worn d d d d d d d de e e e e e e ep p p p p p pt t t t th h h h h h h is up to the l l l l l l l li i i i i im m m m m m m mi i i i i it t t t t t te e e e e e ed mark lace...

Page 21: ...dal djustme ent of Chain1 When regulation is needed Ioosen the e rear axle nut Turn the chail adjusting nuts the left and right s s s s si i i i i id d d d d d d de e e e e e e es s s s s s s s t t t t t t to o o o o o o a a a a a ad d dj j jus s s s st t t t t t t t t t t th h h h h h h he e e e e e e e t t t t t t t te e e e e e e en n n n n n n nsion of the chain and to align the m m m m m m m ...

Page 22: ... re e e e e e e es s s s s s s t t t t t t t to o o o o o o o t t t t t t th h h h h h h he e e e e drivin n n n n n n ng g g g g g g chain 1 Shut off th h h h h h he e e e e e e e e e e e engi i i i i in n n n n n n ne e e e e e e 2 Add som me e machine oi i il l l l l o o o o or r r c c ch h h h h h h hai i i i i i in grease to the driving chain Atte en nt ti io on Wh he en n t the rear wheel a ...

Page 23: ...s s üüW Wheel hub üü Exhaust pipe üüFuel tank and lower portion of cushion üüCarburetor üüHead lo o o o o o o oc c c c c c c ck k k k k k k k and ignition switch üüMet t t t te e e e e e e er r r r r r r rs s s s s s 1 Afte e e e e er r r r r p p p p p p p pr r re e e e e e e w w w w w wi i i i ip p p p p pi i i in n n n n n ng g g the vehicl l l l l l le e e e e e e e s s s s s s s sh h h h h h h...

Page 24: ... a at t t t t t t ti i i i i i ined off w w w w wh h h h h h hich is y imp m m ortan n n n n n n nt b b b b b b be e e e e e e ec cause it t t w w w w w w wi i i i i il l l l l l ll l l l l l l h h h h h h he e e e e el l l l l l lp p p p p p p p en n n n n n ns s s s s s sure that t t th h h h h h he rburetor m ma a a a a a a ain n n n n n nt t t t t t t ta a a a ains its norm m m m m m ma a a a ...

Page 25: ...k f f f f f f f fo o o o o o ol l l l l l ll l l l l l lo o o o o owe ed d d d d d d d by y y y y y y y filling g g g g g g i i i i i i i it t t t t t t wi i i it t t t t t t th h h h h h h h fresh gasol rein 3 Prior to d dr riving all l l l l l l t t t t t th h h h h h he e e e r re e eq q qui i i i i i ire q q d check up u u s must be made It is s b better to d d d d d d dr r r ri i i i i iv v v...

Page 26: ...j d d ustment lubrication and or rep placement are needed C means Cleaning is needed R means Replacement is needed A menas Adj d d ustment n n is needed L means Lub b b b br r r r r ri i i i i i i ic c c c c c c ca a a a a a a at t t t t t t ti i i i i i i io o o o o o on i i i i i is need d d d d d de ed d d d d d d d ˆ means T T T T T T T Th h h h h h h hi i i i i i is item of maintenance s s s ...

Page 27: ...Airvalve gap I Airvalve gap I Enginelubricating oil R yearly One repla lacement every 3 y 300km 6 600 00km 100 000k 0km 2000 00km Lubriating oil screen R yearly C Tension of chain A A A A Ldling speed of carbureor I I I I Driving chain I L I L I L I L Baliery M y M y M y M y M y M y M y Mon on on on on on on onthty I I I I I I I I I I I I I I I I I Wear of of of of of of of ofbr br br br br br br ...

Page 28: ...28 9 ELECTRICAL DIAGRAM ...

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