Kioti CS2220H, Manual

Page 1: ...Daedong In dustrial Co LTD since 1947 and has been designed with the finest materials and quality control standard Knowledge of tractor operation is essential for many years of dependable service and...

Page 2: ...used outside the European Community local laws will prevail Main protections on the tractors discussed in this manual DESCRIPTION NON CABIN REMARK 1 ROPS protection against overturning Yes 2 FOPS prot...

Page 3: ...ON SPECIFICATIONS DESCRIPTION OF OPERATING SYSTEM OPERATION 3 POINT HITCH IMPLEMENT OPERATION MAINTENANCE STORAGE AND DISPOSAL TROUBLESHOOTING INDEX SECTION 1 2 3 4 5 6 7 8 9 10 TABLE OF CONTENTS CS22...

Page 4: ...1 25 DeCALs 1 26 Cautions for decal maintenance 1 29 Precautions before operation 2 1 Vehicle identification number 2 2 Production number 2 2 Engine number 2 2 Transmission number 2 2 Essential repla...

Page 5: ...25 pto SHAFT cover cap 4 25 ACCESSORY SYSTEM 4 26 power socket usb charge 4 26 Cup Holder 4 26 DESCRIPTION OF OPERATING SYSTEM 4 1 Exterior view 4 3 MOUNTING LOCATION 4 4 Key switch 4 4 Combination s...

Page 6: ...position 5 14 Parking 5 15 Turning 5 17 Driving on slope 5 17 Cautions concerning paved road 5 18 precautions while driving on the road 5 18 loading into and unloading out of the truck 5 19 Power stee...

Page 7: ...ll Radiator SCREEN G 7 13 CHECKING BRAKE PEDALS H 7 13 Checking Gauges Meter and Easy Check Lamps I 7 13 Checking Head Light Hazard Light etc J 7 13 Checking Seat Belt and ROPS K 7 13 Changing engine...

Page 8: ...changing cool ant AJ 7 31 Anti freeze 7 33 Replacing Fuse aN 7 34 slow blow fuse aP 7 36 Replacing bulb aQ 7 36 STORAGE AND DISPOSAL 8 1 Tractor storage 8 2 Daily storage 8 2 Long term storage 8 2 Us...

Page 9: ...your vehicle or its equipment if the caution is not heeded Follow the advice provided with the caution WARNING This indicates that a condition may result in harm serious injury or death to you or othe...

Page 10: ...S Fuel level Parking Brake Battery Charging Condition Engine Oil pressure Turn Signal Power Take off Clutch Control on Position Differential Lock Hazard Warning Lights Headlight high Beam Four wheel D...

Page 11: ...parking the tractor 1 13 When operating the P T O 1 14 When using the 3 point hitch 1 15 Safety precautions during servicing 1 15 Safety precautions when using the load er 1 19 Safety decal maintenan...

Page 12: ...When starting the tractor make sure your path is clear of people to avoid accidents caused by sudden movements 8 Before making reverse movements with your tractor you should al ways check to see that...

Page 13: ...is installed Keep bystand ers away from the tractor while in operation 14 When getting on and off the trac tor hand holds and step plates should always be used This will help to prevent accidental sli...

Page 14: ...at belt when the tractor is equipped with a ROPS and CAB NEVER USE THE SEAT BELT WHEN TRACTOR IS NOT EQUIPPED WITH A ROPS ROPS Roll Over Pro tective Structures NOTE 21 Extra caution should be taken wh...

Page 15: ...e safe working practices listed hereunder concerns only a few cases of overturn ing risk The list is therefore NOT com prehensive of all possible cases IMPORTANT Tg2O104a To avoid side overturning Adj...

Page 16: ...hift into gear before you start downhill Engage four wheel drive if equipped this will give greater sta bility NEVER disengage the clutch or attempt to shift gear after you have started downhill WARNI...

Page 17: ...and the implement pointed uphill Tg2O108a When driving across a slope with mounted implements keep such implements on the uphill side Do not raise implements Keep them as low and near to the ground a...

Page 18: ...ber to shut OFF the engine and P T O before dismounting the tractor M46O108A 1 Enter or leave the tractor leftward griping hand rail on a fender Do not jump on or off the trac tor It may cause injurie...

Page 19: ...e tight before starting the tractor 6 The front hitch receiver can be installed on front axle frame Pull only from the draw bar and front hitch receiver NEVER HITCH ANYTHING TO THE AXLE HOUS ING OR AN...

Page 20: ...rting H11O682A 12 If the front of the tractor tends to rise up when heavy implements are attached to the three point hitch weights should be installed on the tractor Do not operate the tractor with a...

Page 21: ...tractor you should first read their respective owner s manual You should al ways keep their safe operation procedures in mind 17 YOU SHOULD BE FAMILIAR WITH YOUR EQUIPMENT AND ITS LIMITATIONS 18 If a...

Page 22: ...ter rain features which may collapse under the tractor s weight The risk of tractor upset is even higher when the ground is loose or wet T66O115a 2 Always slow the tractor before turning Turning at hi...

Page 23: ...y run out of control 8 Avoid sudden movements of the steering wheel as this can cause a loss of control of the tractor This risk is especially great when traveling at road speeds 9 Do not operate an i...

Page 24: ...r When using the PTO drive with a stationary tractor always make sure that the gears are in neutral and that the parking brake is applied Before starting up any PTO driven implement hitched to the thr...

Page 25: ...ctor is running 3 You must always stop the engine be fore refueling the tractor Avoid over filling the tractor or spilling the fuel 4 Before jump starting a dead bat tery read and follow all of the in...

Page 26: ...operations before any operation about the tractor Engage the four wheel drive the first gear and the park ing brake and put chocks to the wheels touching the ground 9 Before lifting the tractor apply...

Page 27: ...ecurely support the tractor when changing wheels or the wheel tread width T66O128a T66O127a 15 When working with your trac tors electrical components you must first disconnect the battery cables 16 TO...

Page 28: ...s are free of damage T66O129a 22 FLUID ESCAPING FROM PIN HOLES MAY BE INVISIBLE DO NOT USE HANDS TO SEARCH FOR SUSPECTED LEAKS Use a piece of cardboard or wood instead Use of safety goggles or other e...

Page 29: ...104a 2 Do not stand under the lifted loader or get close to it Also lower the loader arm onto the ground be fore leaving the tractor Otherwise it may lead to an injury or even death H11O103a 1 Never l...

Page 30: ...th H11O105a H11O106a 5 When attaching or detaching the loader fix all parts which are con nected to the bucket and boom The bucket or boom can be acci dentally dropped down leading to an injury or eve...

Page 31: ...r s man ufacturer with CE mark and parallelogram type The installation and modifica tion of the tractor must be car ried out with the highest tech nical standards by specialised workshops with qualifi...

Page 32: ...ts make a much larger arc when turning than towed equip ment Make certain to maintain enough clearance for safe turning To use mounted semi mounted or towed equipment and trailers it is required to us...

Page 33: ...sed Only use loader equipped with a load self levelling system i e of the parallelogram type Only use specific implements for the operation to be performed Strictly follow the directions and warnings...

Page 34: ...se specific personal safety devices for each service operation Clean steps pedals and floor Re move grease or oil Brush away dust or mud In winter scrape away snow and ice Remember slippery surfaces a...

Page 35: ...1 25 SAFETY PRECAUTIONS 1 Safety decal maintenance Decal mounting location tb3O102a CS2220H S CS2520H S 01 ind25 25 2020 03 31 4 20 41...

Page 36: ...in gear causing runaway can result in serious injury 5 Part No T2555 52541 DANGER Use full time FWD on steep slopes or when four wheel braking is required Failure to follow any of the instructions can...

Page 37: ...aulic controls in lowered position Slow down on turns rough ground and slopes to avoid upset Do not permit anyone but the operator to ride on the tractor There is no safe place for riders Lock braker...

Page 38: ...ately after low clearance use or for transport ALWAYS wear seat belt with ROPS in raised position Failure to comply will result death or serious injury Seat belt is not recommended with ROPS lowered D...

Page 39: ...cal to the correct position cleanly without bubbles after cleaning its mounting surface If a decal is attached to a com ponent to be replaced replace the decal as well IMPORTANT Keep the decals clean...

Page 40: ...memo MEMO CS2220H S CS2520H S 01 ind30 30 2020 03 31 4 20 46...

Page 41: ...ification number 2 2 Production number 2 2 Engine number 2 2 Transmission number 2 2 Essential replacement parts 2 4 Oils and fluids 2 4 Filters 2 4 Belts and rubber parts 2 5 Other components 2 5 CS2...

Page 42: ...is attached on the front right side of the front axle frame Vehicle identification number Production number The engine number is engraved on the mounting surface of the cylinder block injection pump...

Page 43: ...e to see your KIOTI dealer For service contact the KIOTI dealership from which you purchased your tractor or your local authorized KIOTI dealer When in need of parts be prepared to give your dealer bo...

Page 44: ...L Engine Oil SAE 15W40 above 10 1 0 3 8 Transmission fluid DAEDONG UTF55 Exxonmobil Mobilfluid 424 BP Tractran UTH Exxonmobil Hydraulic 560 Shell Donax TD 2 75 10 4 Grease SAE multi purpose type grea...

Page 45: ...g to a serious problem in the tractor Therefore regularly replace the items indicated below to prevent an accident The battery is a very important con sumable component that supplies power to the alte...

Page 46: ...memo MEMO CS2220H S CS2520H S 02 ind6 6 2020 03 31 4 22 45...

Page 47: ...ECIFICATIONS 3 3 OPTION LIST 3 6 noise levels as perceived by the operator 3 7 VIBRATION LEVELS OF THE TRACTOR EXPOSITION TO VIBRATIONS 3 7 IMPLEMENT LIMITATIONS 3 9 Standard implement dimensions 3 9...

Page 48: ...d ROPS C2 Overall height with raised ROPS E1 Front wheel tread E2 Rear wheel tread ITEM CS2220H S CS2520H S 1 Overall length A1 110 25 2 800 2 Overall length A2 99 33 2 523 3 Overall width B 45 98 1 1...

Page 49: ...er HP kw 21 15 7 24 5 18 3 Rated revolution rpm 3 200 Capacities Fuel tank U S gal L 6 7 25 5 Engine oil included filter U S gal L 1 0 3 8 Transmission oil U S gal L 2 75 10 4 Engine coolant U S gal L...

Page 50: ...turn QT None Brake Wet disk type Differential lock Rear Standard Tires Industrial Front 18 x 8 5 10 R4 Rear 26 x 12 00 12 R4 Turf Front 18 x 8 5 10 R3 Rear 26 x 12 00 12 R3 Hydraulic system Pump capac...

Page 51: ...s Speed P T O rpm engine rpm 540 3 186 Mid optional P T O shaft 16 32 15 splines Speed P T Orpm enginerpm 2 200 3 235 Min turning radius with one rear wheel braked feet m Weight with ROPS lbs kg 1 554...

Page 52: ...X Rear Weight Remote Hydraulic Valve Joystick valve STD STD Front Work Light Rear Work Light Cruise STD STD Seat Armrest Sun Canopy Front Hitch Front Grille Guard SMV sign Filter Guard 3rd Function J...

Page 53: ...body as a whole depend on different parameters some of them relating to the machine others to the terrain and many specific for the operator The prevailing parameters are the type of terrain or work s...

Page 54: ...sured on seats in aws aws correct weighted value of the vibration acceleration m s2 Operator s Vibration level Seat type Directive of The European Parliament and of the Council Light weight operator H...

Page 55: ...by the warranty NOTE Implement size may vary depending on soil operating conditions Item Model Tread max width Lifting Capacity max loading weight W0 24 in aft of hitch Front Rear ALL 930 mm 36 6 in...

Page 56: ...Do not use 3 point hitch while operating backhoe Tiller Max Working width 65 1 650 Box blade Max Cutting width 84 2 133 Rear blade Max Cutting width 84 2 133 Rotary cutter Max Cutting width 65 1 650...

Page 57: ...OLS 4 15 HST RANGE GEAR SHIFT LEVER 4 16 Brake pedal 4 16 Parking Brake Lever 4 17 FRONT WHEEL DRIVE LEVER 4 17 Forward reverse driving pedals 4 18 Hand THROTTLE Lever 4 18 Differential Lock Pedal 4 1...

Page 58: ...Inflation Pressure 4 28 tread 4 29 WHEEL TORQUE AND DIRECTION 4 29 Additional weight OPTIONAL 4 30 DESCRIPTION OF OPERATING SYSTEM CS2220H S CS2520H S 04 ind2 2 2020 03 31 4 23 17...

Page 59: ...4 10 11 12 7 8 4 5 3 Exterior view 1 Seat 2 Steering Wheel 3 Fuel Tank Cap 4 Bonnet 5 Head Lamp 6 ROPS 7 Combination Lamp 8 Fender 9 Top Link 10 P T O Shaft Cover 11 Crank Lifting Rod 12 Check Link 13...

Page 60: ...ATION Key switch 1 Key Switch A Stop B ACC C ON D Start TB3O418A A When the key switch is in position A the engine and all electrical devices in the vehicle are turned off However flasher lights can b...

Page 61: ...flashing pattern Refer to the warning indica tions at the time of error de tection 3 Ensure to Key Off at the time of error rectify procedure 4 Key On again to confirm the recovery after correcting er...

Page 62: ...tinuing to use the engine under this condition can dis charge the battery or damage other electrical devices CAUTION Dashboard welcoming ceremony when the engine is started the backlight of the instru...

Page 63: ...am and tail light ON tb3O420A Head light switch Driving with high beam head light disturbs an approach ing vehicle s visibility for safe driving Use the high beam head lights only if necessary WARNING...

Page 64: ...ng the vehicle The turn signal lamps can be op erated without the key inserted NOTE This switch can be used to warn oth er vehicles when malfunction occurs in the tractor while driving on a public roa...

Page 65: ...red speed and press the switch to the ON position Depress the HST pedal to increase the driving speed in order to acceler ate at a constant speed To deacti vate the cruise function depress the brake p...

Page 66: ...igh Beam Indicator 11 Glow Plug Indicator 12 Parking Brake Indicator 13 Battery Charge Warning Lamp 14 Engine Oil Pressure Warning Lamp 15 Hour Meter 16 Brake One Side Lamp 17 P T O Indicator 18 4WD E...

Page 67: ...ions refer to Bleeding fuel system in the chapter Service It indicates the engine rpm that can drive 540 rpm of P T O speed For speedy and effective work adjust the work load so that the engine rpm is...

Page 68: ...k load to cool down the engine before stopping the engine Make sure to keep the front grill clean so that air is sucked through it freely for fast cooling CAUTION This lamp comes on when the en gine o...

Page 69: ...rning lamp ON The engine may be stopped for approx 185 seconds for its protection if the oil pressure is excessively low during driving CAUTION If this warning lamp comes on while driving the charging...

Page 70: ...is warm In this case the engine can be started without the preheat operation The illumination time of the pre heat indicator is different by the coolant temperature When the coolant temperature is bel...

Page 71: ...ttle Lever 2 Brake Pedal 3 Parking Brake Lock Lever 4 HST Forward Pedal 5 HST Reverse Pedal 6 Range Gear Shift Lever 7 Double Acting Lever A B 8 Lift Position Control Lever 9 PTO Select Lever 10 Mower...

Page 72: ...al HST RANGE GEAR SHIFT LEVER Brake pedal 1 The brake pedal is located on the left side of the tractor and it is to control braking of the rear wheels 2 For this tractor the left and right brake pedal...

Page 73: ...ion Pull the 4WD lever down to engage push to disengage The 4WD function can be used un der the following conditions 1 If high traction is needed in a hu mid area 2 When towing a trailer or using a lo...

Page 74: ...forward driving and right pedal is for reverse driving 1 1 A B A B For heavy load job such as front end loader operation use low speed of the range shift lever IMPORTANT tb3O429A Hand THROTTLE Lever...

Page 75: ...eering wheel in the straight ahead po sition while the differential lock is in use Otherwise the differ ential system can be damaged CAUTION 1 Lock pedal A Release to Disengage B Depress to Engage The...

Page 76: ...nnot be started To activate the PTO press and turn the switch clockwise To deactivate it press the switch once CAUTION To avoid personal injury and ac cident Before disassembling or cleaning the PTO s...

Page 77: ...are prop erly adjusted gauge wheels will not contact the ground Gauge wheels are not meant to continuously contact the ground the wheels act as anti scalp rollers on the four cor ners of the deck IMPO...

Page 78: ...type Make sure to fasten the seat belt be fore driving Always fasten the seat belt when the tractor has ROPS properly Otherwise never wear the seat belt Make sure that the seat belt is not twisted It...

Page 79: ...r a 3 point hitch implement To lower an implement move the lever forward To raise an implement move the lever backward The position control lever is automat ically returned to its neutral position whe...

Page 80: ...ble Acting Lever A Port A B Port B This lever is used to control a auxiliary hydraulic implement installed on rear Lowering the lever supplies hydraulic fluid to Port B while raising it sup plies hydr...

Page 81: ...1 tb3O438A 1 Quick Coupler 1 Quick Coupler An Auxiliary valve can be installed to the tractor optional and a port can be attached to front or rear way according to option kit The auxiliary valve is i...

Page 82: ...eable USB Port The power socket 1 can be used as a power source It is operable only when the ignition switch is in the ON position An external device can be charged through the USB charging port 2 on...

Page 83: ...inflate as necessary A Insufficient B Standard C Excessive tires Wheels and ballast T85O530A Do not use tires larger or small er than specified Do not disassemble or assem ble the tire If it is neces...

Page 84: ...installed contact the KIOTI dealer for the front rear wheel speed ratio Improper front rear wheel speed ratio can result in excessive wear of the tires NOTE Item CS2220H S CS2520H S Tire sizes Inflati...

Page 85: ...d nuts are loose WARNING tread T46w031a 1 Wheel Bolt 2 Rim As this tractor is integrated with the rim the front and rear wheel treads cannot be adjusted Front 88 N m 8 97 kgf m rear 122 N m 12 44 kgf...

Page 86: ...ove the extra front weight If the front tires are heavily loaded and it becomes hard to steer the tractor the tires can be worn faster and the durability of the front axle can be deteriorated 1 Weight...

Page 87: ...stem level 75 with the valve stem If the tire without a tube is not filled with water and calcium solution suffi ciently a part of the ream is exposed resulting in corrosion For a tire with a tube fi...

Page 88: ...MeMO MEMO CS2220H S CS2520H S 04 ind32 32 2020 03 31 4 23 46...

Page 89: ...1 Driving 5 11 Folding the ROPS 5 13 Raisingthe ropsto uprightposition 5 14 Parking 5 15 Turning 5 17 Driving on slope 5 17 Cautions concerning paved road 5 18 precautions while driving on the road 5...

Page 90: ...amage Check the seat belt and ROPS for damage Check all danger and warning labels Check fuel level Check all danger and warning decals Visually check tire inflation and wheel bolt tightening It is a g...

Page 91: ...seconds consecu tively to protect the start mo tor and battery from damage IMPORTANT To avoid accidents Be sure to read and understand the warning and caution de cals on the tractor thoroughly Run th...

Page 92: ...essing B Pressing Up Safety start system is applied Start condition HST Operator on the seat Pushing brake pedal HST pedal Rear PTO and Mid PTO levers should be in neutral position Start condition Mec...

Page 93: ...d en gine while the PTO is engaged 4 Set range shift lever in the neutral position 1 Position Control Lever A Down 5 Lower the attachment by pushing the position control lever forward Make sure that n...

Page 94: ...e the engine start NOTE Operating principle of auto pre heating system The glow plug lamp comes on for 6 seconds and then goes off when the key switch is turned to the Start or Stop position The engin...

Page 95: ...OFF in 4 to 5 sec onds after the engine is properly started stop the engine immedi ately and check the engine oil lev el If the engine oil level is proper contact your local KIOTI Dealer 2 If the char...

Page 96: ...engine at the idle speed for approx 2 to 3 minutes and then turn the key switch to the OFF po sition to stop the engine T85O532A Never touch the muffler or hot covers until they are cooled down after...

Page 97: ...can be open for 50 in order to shorten the warming up time 5 The engine is sufficiently warmed up when the temperature gauge on the instrument panel indicates 1 4 of the normal temperature range regar...

Page 98: ...e alternator 1 Check that the voltage of the dis charged battery is same as the voltage of the other tractor or ve hicle for jump start Specification for this tractor 12V 2 Check the length of the jum...

Page 99: ...enly causing the loss of control of the tractor WARNING tb3O504a 1 Seat Belt 2 Wear the seat belt Always wear the seat belt If the seat belt is worn across the abdomen or waist not the hips an injury...

Page 100: ...Throttle Lever Decrease Increase 5 Release the parking brake De press the brake pedal lightly to release 1 Parking Brake 2 Brake Pedal A Depressing B Pressing Down 1 Forward Reverse Driving Pedals 2...

Page 101: ...shift lever while driving on a slope The tractor could roll down the slope CAUTION 1 Grip Bolt 2 Set Pin 1 Pull the set pin forward Folding the ROPS You should always stop the engine remove the key an...

Page 102: ...AUTION tb3O513A Raising the rops to up right position 1 Pull the set pin forward 2 Raise ROPS to the upright posi tion 3 Align it to the groove and pull the set pin to release it 1 Grip Bolt 2 Set Pin...

Page 103: ...work with it folded do not fasten the seat belt It can be dangerous in case of tractor rollover CAUTION 3 Align it to the groove and pull the set pin to release it 4 Fix the ROPS with the grip bolt t...

Page 104: ...u drive with the park ing brake applied Never park the tractor on a steep slope in any circumstance A severe accident can happen WARNING The tractor may move slowly with the engine running even though...

Page 105: ...ine from stalling on an uphill 3 On the downhill slope drive at low speed Unlike a gas pedal these HST pedals act like a main speed shift in a mechanical trac tor Therefore depress them deeper to obta...

Page 106: ...ving onto a bank T85O536A 1 When you change the driving di rection on the road let other car know your direction by using the directional signals 2 When you meet another car in the opposite direction...

Page 107: ...lfway step on the brake pedal at once and then take away the pedal slowly to reach the road After that start the engine again to go up When transporting the tractor with a truck fix the tractor firmly...

Page 108: ...4 When turning the steering wheel to its end the operating sound of the safety valve relief valve can be heard Do not continuous to oper ate the steering wheel to a maxi mum right or left turn when y...

Page 109: ...proper front weight and drive at a low speed If malfunction occurs while driving on a road stop the tractor in a safe place and ser vice it If it is not possible to move the tractor set a warn ing tr...

Page 110: ...oint hitch 2 Pushing the lever forward lowers the lower link while pulling the le ver backward lifts the lower link 3 The lower link is lifted by the hy draulic energy of the tractor while it is lower...

Page 111: ...Port B tb3O511A Exterior hydraulic control system OPTIONAL Double acting valve lever KIOTI supplies self return type of the double acting valves For the self return type double act ing lever it return...

Page 112: ...hydraulic fluid is supplied from the hydraulic pump to the hydraulic port which is not connected and the pressure rises as the port is blocked How ever this pressure is released as the relief valve op...

Page 113: ...Disconnection 1 Make sure to stop the engine be fore disconnecting implements 2 Release any residual pressure in the hydraulic hoses of the implement and tractor by operating the double acting valve l...

Page 114: ...mEmo MEMO CS2220H S CS2520H S 05 ind26 26 2020 03 31 4 46 10...

Page 115: ...5 Operation tip for 3 point hitch elements 6 6 Adjustment of LIFT ROD 6 6 Adjustment of Top link 6 7 Adjustment of stabilizer 6 7 Draft hitch and trailer 6 8 INSTALLING PTO SHAFT 6 9 Handling loader 6...

Page 116: ...ver 2 To lift the lower link pull the lift control lever backward and stop the engine 1 Lift 2 connection Linkage M46O612A 3 Roll the mower deck under the tractor and position for connection to the li...

Page 117: ...deck using the spring loaded han dle 1 Spring Loaded Handle 2 Rear Linkage M46O614A 6 Connect the front linkage to the mower deck using the spring load ed handle Connect the opposite end of the front...

Page 118: ...when the shaft is extended to its maximum working length between the trac tor and the piece of equipment Also make sure there is 3 inches 76mm of clearance between the shaft tube ends and the uni ver...

Page 119: ...617A After mower installation raise the po sition lever to lift the mid mower At this time the rear lever link is inter locked Move the lever to the desired mower position lower the position lever and...

Page 120: ...1 Lift Rod 2 Turnbuckle 3 Lock Nut 1 Adjust the implement level bal anced by turning the turnbuckle 2 After adjustment fix it with the lock nut 1 Top Link 2 Crank Lifting Rod L 3 Crank Lifting Rod R...

Page 121: ...te the remaining pressure move the hydraulic adjusting lever back and forth several times WARNING When there is no implement at tached fix the lower link to the check link LH RH so that it does not co...

Page 122: ...th a fine draw bar Make sure to check the max towing weight of the trailer and max vertical load that can be applied to the draw bar tb3O605A When using an implement that is attached to the draw bar s...

Page 123: ...ch heavy loads to the draw bar only Make sure that there is nobody or not obstacle between trac tor and trailer WARNING INSTALLING PTO SHAFT H11O682A 1 Consult your local KIOTI Dealer for selection of...

Page 124: ...hat the parking brake is applied Surrounding parts should not interfere with the tractor PTO and PTO shaft WARNING Before starting up any PTO driven implement hitched to the three point linkage lift t...

Page 125: ...rmation about instal lation and use of the front loader refer to the separate manual for the loader Check the transmission fluid level and add fluid as neces sary after installing an attach ment or im...

Page 126: ...e higher end of the tractor heavier In other words drive forward on uphill and backward on downhill H11O554A H11O555A Driving on downhill To avoid injuries Keep the loader arm as low as possible when...

Page 127: ...slope with a load ed bucket and rear ballast installed Set the bucket and implement high on a rough surface so that they are not caught by obstacles Parking with loader installed M55O625A When parkin...

Page 128: ...r certainly mount the bolt for mounting bracket at indicated point WARNING FIXATION POINTS FOR ATTACHMENT M46O619A Mid mower installation section Back hoe installation section Front loader installatio...

Page 129: ...OLLBACK UP ROLLBACK DUMP UP ROLLBACK UP Dump DOWN dump FLOAT tb3o606a tb3o607a 2 Roll back Dump Roll back means that the bucket scoops up To operate this func tion move the joystick lever to the left...

Page 130: ...since the boom is lowered first and then the bucket is rolled back later due to unbalanced hydraulic pres sure in the hydraulic circuit 6 Down Dump The boom can be lowered and the bucket can dump at...

Page 131: ...lever to remove all hydraulic pressure in the system Then check all the hydraulic connections and recon nect them correctly Before connecting or disconnect ing the hydraulic hose coupling from the lo...

Page 132: ...0H S E F G H E F G H Joystick valve PORT tb3O612A E Bucket Up F Bucket Down G Boom Up H Boom Down PORT DIRECTION FUNCTION E Bucket Up F Bucket Down G Boom Up H Boom Down CS2220H S CS2520H S 06 ind18 1...

Page 133: ...ing transmission fluid and filter M 7 16 Changing front axle case oil N 7 18 Adjusting Brake Pedal O 7 19 Lubricating Grease Fittings P 7 20 Checking Wheel Bolt nut Torque Q 7 21 REPLACING Air Cleaner...

Page 134: ...xed coolant as needed F G AH Seat belt Check the condition of seat belt and mounting hardware Repair or replace as needed Tires Check for wear damaged tires and ensure for proper sized tires and corre...

Page 135: ...ansmission oil filter Replace M 3 HST oil filter Replace M 4 transmission fluid Change M transmission fluid level Check D 5 Front axle oil Change N Front axle oil level Check 6 Front axle pivot Adjust...

Page 136: ...3 V 14 Clutch pedal free play Adjust H 15 Brake pedal free play Adjust O 16 Radiator hose and clamp Check Z Replace 17 Radiator grill Clean 18 Power steering hose and oil line Check AA Replace 19 Fue...

Page 137: ...25 Cooling system Clean G 26 Coolant Replace AE Coolant level Check 27 Air con filter Replace 28 Fuel system Check 3 C S 29 Fuse Replace 3 AG AH 30 Light bulb Replace 3 AI 31 Seat belt Check 32 Tire...

Page 138: ...every 6 times of cleaning 3 Replace only if necessary The items listed above marked are registered as emission related critical parts by KIOTI in U S EPA ex haust emission standard non road emission...

Page 139: ...sity SAE 15W40 4 Transmission oil 2 75 10 4 Daedong UTF 55 Shell Donax TD Exxonmobil Mobilfluid 424 Exxon Hydraul 560 BP Tractran UTH 5 Front axle oil 0 53 2 0 SAE 90 gear oil or better or same as T M...

Page 140: ...front down until it is locked in its position 3 Do not apply excessive force to the handle to fix it The hood can be damaged Never open the hood while the engine is running CAUTION If noise is heard f...

Page 141: ...et the fuel tank become empty otherwise air will enter the fuel system necessitating bleeding before next engine start Be careful not to spill fuel dur ing refueling should it spill wipe it OFF at onc...

Page 142: ...ecified range 6 If the oil level is too low add some new oil so that the level is within the allowable range Refer to Replacing transmission fluid and filter in the chapter Service If oil level is low...

Page 143: ...e 5 If the oil level is too low add some fresh oil so that the level is within the allowable range Refer to Lu brication in the chapter Service 1 Oil Dipstick A Upper Limit B Lower Limit tb2O702A When...

Page 144: ...ng Cool ant in every 2 years maintenance Checking Coolant Level F 3 The tractor is furnished with a mix ture of anti freeze and water in a ratio of 50 50 which is usable in any season tb3O701A 1 Radia...

Page 145: ...the same depth NOTE Checking Head Light Haz ard Light etc J 1 Inspect the lights for broken bulbs and lenses 2 Replace if broken Checking Gauges Meter and Easy Check Lamps I 1 Inspect the instrument p...

Page 146: ...nto the oil pan All the used oil can be drained out easily when the engine is still warm 4 Remove engine oil filler cap to al low easy draining of engine oil tb3O707A tb3O708A 7 Run the start motor fo...

Page 147: ...n of the tractor If the engine oil is insuf ficient the engine can be dam aged and this is not covered by warranty Be sure to add engine oil when its level is below the lower mark of the oil dipstick...

Page 148: ...the hydraulic cylinder on the left of the top link bracket to facilitate drain age 4 Unscrew the fluid filter from the rear right section on the tractor using a filter wrench 1 Drain Plug M46O714A 5 A...

Page 149: ...ansmission IMPORTANT To avoid personal injury Be sure to stop the engine before changing the fluid or replacing the filter Cool down the fluid sufficiently You can get burnt by hot fluid CAUTION Oil c...

Page 150: ...hten the oil filler plug and oil check plug after replenishment 6 Check the oil level after 15 minutes and add oil as necessary 1 Oil Check Plug M46O745A Oil capacity 0 53 U S gal 2 0 L 1 Brake Pedal...

Page 151: ...Pin 2 Turn Buckle M46O718A Proper brake pedal free travel A 0 8 1 2 in 20 30 mm Keep the free travel in the right and left brake pedals equal To avoid personal injury Stop the engine and chock the whe...

Page 152: ...ry 50 hours of operation or whenever nec essary and record the operating time when applying it 1 HST Pedal Lubricating Grease Fittings P 1 Front Bracket Axle Pivot 1 Main Shaft Joint 1 4WD Joint M46O7...

Page 153: ...le Any time bolts and nuts are loosened retighten to speci fied torque Check all bolts and nuts fre quently and keep them tight CAUTION tb3O710A 1 Element 2 Cap 3 Evacuator Valve 1 The air cleaner use...

Page 154: ...ines U Although checking the fuel pipe con nection is recommended every 100 service hours it should be done ev ery 6 months if operation does not exceed 100 hours in 6 months 1 If the hose clamps are...

Page 155: ...r dirt to enter the fuel system Con taminations in the fuel system could damage the fuel system or injection pump Pay extra caution to the fuel pump to prevent dust from entering it IMPORTANT BLEEDING...

Page 156: ...t and try to start the engine 2 3 times again 5 If the engine still cannot be start ed unscrew the nozzle holder nuts 9 of the No 1 and 3 cylinders and crank the engine to check that air comes out 6 W...

Page 157: ...Dealer Modifying sealed parts in the fuel system such as the flow limit bolt and engine rpm limit bolt is strictly prohibited by the emission regulations If such regulations are not fol lowed it will...

Page 158: ...ains sul furic acid that can burn you Do not allow the battery fluid to con tact your eyes skin or painted surfaces If you accidentally get it in your eyes or on your skin flush the site of contact wi...

Page 159: ...rging is only for emer gencies It will partially charge the battery at a high rate and in a short time Failure to do this will shorten the battery s service life 4 When the battery is discharged and s...

Page 160: ...f direct sunlight 2 The battery self discharges while it is stored Recharge it once every three months in hot seasons and once every six months in cold seasons Direction for Storage checking intake ai...

Page 161: ...th Readjustment 1 Tie Rod Lock Nut 2 Tie Rod tb3O712A 1 Loosen the lock nut and turn the turnbuckle to adjust the rod length until the proper toe in measure ment is obtained 2 Check the toe in value a...

Page 162: ...stopped blowing out of the engine 4 Make sure that there is no danger and repair the cause of the over heating according to the manual s instruction Make sure to refer to Engine troubleshooting in ch...

Page 163: ...an cause damage to the engine and sensor Make sure that no dust enters the system by installing the cover firmly When removing the filter be careful not to let foreign mate rial enter the air inlet CA...

Page 164: ...ifreeze and water mixture and close radiator cap securely 10 Run tractor at idle until up to op erating temperature 2 2 1 1 1 A B A B Tb2O717A 11 Check the coolant level in the reservoir tank If the l...

Page 165: ...ion add water only In case of leakage add an ti freeze and water in the speci fied mixing ratio Anti freeze absorbs moisture Keep unused anti freeze in a tightly sealed container Do not use radiator c...

Page 166: ...ENOID TB2O709A 5 15 10 5 10 15 15 15 25 20 5A 15A 10A 5A 10A 15A 15A 15A 40A 40A MEMORY COMBIMETER FLASHER HORN SAFETY COMBIMETER PREHEAT CRUISE START SPARE 25A SPARE 20A POWER SOCKET STOP LAMP HEAD L...

Page 167: ...blown replace it with a new fuse with same capacity Make sure it is firmly installed 4 Install the fuse box cover Never use a fuse with the ca pacity higher than specified on the fuse box cover If usi...

Page 168: ...e tractor severely Refer to the chapter Trouble shooting in this manual or contact your local KIOTI Dealer for specific information dealing with electrical problems IMPORTANT 1 Slow Blow Fuse tb2O710A...

Page 169: ...n and open the hood 1 Cover 2 Disconnect the connector 3 open the cover M46O739A tb3O714A 4 Turn the spring counterclockwise to remove the bulb and replace it with a new one 5 Installation is carried...

Page 170: ...he lamp can be damaged and the tractor can even catch fire Make sure to use bulbs with the specified capacity WARNING Make sure to use a genuine bulb Using a non recommend ed bulb can cause a fire The...

Page 171: ...e can be shortened by finger prints dust and mois ture or the bulb even can be broken Clean it with soft cloth The halogen bulb contains compressed gas so it can ex plode if dropping or scratching it...

Page 172: ...memo MEMO CS2220H S CS2520H S 07 ind40 40 2020 03 31 4 52 35...

Page 173: ...Tractor storage 8 2 Daily storage 8 2 Long term storage 8 2 Using tractor after storage 8 3 Usage and disposal 8 4 STORAGE AND DISPOSAL 8 8 CS2220H S CS2520H S 08 ind1 1 2020 03 24 3 37 42...

Page 174: ...Inflate the tires to a pressure a little higher than usual 5 Change the engine oil and run the engine to circulate oil throughout the engine parts for about 5 min utes 6 With all implements lowered to...

Page 175: ...per son from operating the tractor and being injured Cover the tractor after the muf fler and the engine have cooled down If the battery is not to be removed disconnect its negative termi nal The wir...

Page 176: ...ut contact your local KIOTI Dealer to dispose it according to the regulations 3 Avoid working under high load as it can cause excessive exhaust gases which is harmful to the en vironment 10 Start the...

Page 177: ...9 9 Engine Troubleshooting 9 2 Tractor Troubleshooting 9 4 TROUBLESHOOTING CS2220H S CS2520H S 09 ind1 1 2020 03 24 3 37 58...

Page 178: ...s on orifice of injection nozzle This is caused when water or dirt is mixed in the fuel Clean the nozzle injection piece being careful not to damage the orifice Check to see if nozzle is working prope...

Page 179: ...e out of adjustment Contact KIOTI dealer Air cleaner is dirty Clean or replace the element at every 100 to 200 hours of operation Fuel injection pressure is wrong Contact KIOTI dealer Pressure sensor...

Page 180: ...y The brake return spring is damaged Replace it Grease is insufficient on each mating surface Remove rust and apply grease 3 Steering wheel is not oper ating properly Steering wheel is heavy or vibrat...

Page 181: ...the specified level There is air in the intake pipe Bleed the pipe The oil filter is clogged Replace it The hydraulic filter valve and cylinder are malfunctioning Contact KIOTI dealer 3 point hitch vi...

Page 182: ...damaged Repair or replace it Turn signal lamps do not blink The bulb is blown Replace it The blinking device is faulty Repair or replace it The ground and terminal wirings are poorly contacted Check a...

Page 183: ...10 INDEX INDEX 10 2 10 CS2220H S CS2520H S 10 ind1 1 2020 03 24 3 44 39...

Page 184: ...ION 7 27 Belts and rubber parts 2 5 BLEEDING FUEL SYSTEM AK 7 23 Brake pedal 4 16 c Cautions concerning paved road 5 18 Cautions for decal maintenance 1 29 Changing engine oil and replacing filter L 7...

Page 185: ...4 24 Double acting valve lever 5 23 Draft hitch and trailer 6 8 Driving 5 11 Driving on slope 5 17 Driving on slope 6 12 e Engine check lamps 5 7 Engine coolant temperature gauge 4 12 Engine number 2...

Page 186: ...sure 4 28 Initial operation 5 3 INSTALLING PTO SHAFT 6 9 Instrument panel 4 10 j Joystick lever 6 15 Joystick valve PORT 6 18 JUMP STARTING the engine 5 10 k Key switch 4 4 l Lifting Arm Lower Link Sp...

Page 187: ...fore operation 1 2 Precautions before operation 2 1 Precautions during operation 1 8 PrecautionS for handling 7 26 precautions while driving on the road 5 18 PRE OPERATION 5 2 Production number 2 2 pt...

Page 188: ...tires Wheels and ballast 4 27 TOOL BOX 4 27 Tractor storage 8 2 Tractor Troubleshooting 9 4 Transmission number 2 2 tread 4 29 TROUBLESHOOTING 9 1 Turn Signal Lamp 4 13 Turn signal lamp rear 7 38 Tur...

Page 189: ...DEX 10 When parking the tractor 1 13 When starting the engine 1 8 When unloaded bucket and rear ballast are installed 6 12 When using the 3 point hitch 1 15 CS2220H S CS2520H S 10 ind7 7 2020 03 24 3...

Page 190: ...7 CS2220H S CS2520H S 10 ind8 8 2020 03 24 3 44 39...