Kioti DK45, Owner'S Manual

Page 1: ...a detailed owner s manual to help you answer many questions If the information you are seeking is not found in this manual your KIOTI tractor dealer will be happy to help you Please feel free to cont...

Page 2: ...re the symbol appears please read the messages and follow the instructions carefully Safety Alert Symbol ABBREVIATION DEFINITION 4WD Four wheel drive API American Petroleum Institute ASAE American Soc...

Page 3: ...ontrol Engine Emergency stop Power Take Off Clutch Control Off Position Power Take Off Clutch Control On Position Differential Lock Position Control Raised Position Position Control Lowered Position D...

Page 4: ...rical cables terminals and wires SAFETY ITEMS CHECKS 1 Safety decals installed 2 Neutral start switches operative 3 Parking brake operation 4 Flashing lights tail lights operation 5 Owner s Manual sup...

Page 5: ...Ballast 6 5 Toe in 7 Operating Instructions 7 1 Operating the engine 7 1 1 Pre starting Inspection 7 1 2 Starting the engine 7 1 3 Stopping the engine 7 2 Operating the tractor 7 3 Stopping the tract...

Page 6: ...9 8 Cleaning air filter element 9 9 Radiator 9 10 Battery 10 Adjustments 10 1 Fan drive belt tension 10 2 Clutch 10 3 Brake 10 4 Steering wheel 10 5 Front axle support 10 6 Adjusting the micro switch...

Page 7: ...cooperation with other tractors let the other drivers know what you are doing 13 Do not start engine by shorting across starter terminals 14 Never start engine while standing on the ground 15 Do not p...

Page 8: ...hicle at night Make sure the lights are adjusted to prevent blinding the driver of an oncoming vehicle Hold road speed to controllable rate 4 Never apply the differential lock while turning When engag...

Page 9: ...that locks in place Pulling from the tractor rear axle or any point above the axle may cause the tractor to tip over 8 If the front end of the tractor tends to rise when heavy implements are attached...

Page 10: ...sure to install the proper counterballast weight on the tractor DIESEL FUEL 1 Under no circumstances should gasoline alcohol or blended fuels be added to diesel fuel These combinations can create an...

Page 11: ...e to the system be sure that all connections are tight and that lines pipes and hoses are not damaged Fluid escaping from a very small hole can almost invisible Don t use hands to search for suspected...

Page 12: ...h a rotary cutter or other rotary tools 5 Avoid sharp turns or sudden braking 6 Always slow down when driving on a rough roadway or field 7 Always stop the engine and set the brake before checking adj...

Page 13: ...ized KIOTI dealer When in need of parts be prepared to give your dealer both the tractor and engine serial numbers The tractor serial number is located on the transmission housing on the left hand sid...

Page 14: ...1820 mm 71 6 in Min ground clearance 370 mm 14 5 in 370 mm 14 5 in Front mm in 1265 mm 49 8 in 1265 mm 49 8 in Rear mm in 1180 1490 mm 46 4 58 6 in 1180 1490 mm 46 4 58 6 in Tire size Front 9 5 16 6...

Page 15: ...not start quickly nor apply the brakes suddenly In winter run the tractor after fully warming up the engine Do not run at speeds faster than necessary On rough roads slow down to suitable speeds Do no...

Page 16: ...ter will start to rotate and the engine should start Release the key switch and it will return to the ON position NOTE Because of the safety device the engine may not be started except when the clutch...

Page 17: ...hand indicates the revolution per minute of the engine Cooling Water Temp Meter Wait until Engine is warm enough Do not operate tractor before Temp meter indicates the proper temperature Be careful no...

Page 18: ...ty Once the fuel tank becomes empty it will be necessary to bleed the fuel system before the engine will start INSTRUMENT GAUGE 1 Trachometer 2 Temperature gauge 3 Fuel gauge 4 PTO ON Indicator 5 Cool...

Page 19: ...tain four speeds forward and reverse in High range and four speeds forward and reverse in Low range or a total of eight speeds forward and eight speeds reverse High and Low NOTE To change speed press...

Page 20: ...ion The foot throttle may also be used to temporarily increases engine speed above the hand throttle setting Clutch Pedal When the clutch pedal is fully depressed the clutch is disengaged Shift the ma...

Page 21: ...pecially designed so that it can be adjusted three stages forward or backward to fit the physique of the operator Furthermore the seat can be tipped forward so that there would be no fear of the seat...

Page 22: ...lever 1 Position control lever 2 Draft control lever Draft Control This will control the pull of the 3 point implement As the load on the 3 point hitch changes due to various soil conditions the draf...

Page 23: ...in the illustration 2 Move the control screw groove to Vertical position when implement is attached B To the implement Outlet C From the implement Inlet D From the implement Tank port Max flow 7 4 gal...

Page 24: ...r local KIOTI Dealer can supply parts to adapt couplers to hydraulic hoses Remote Control Valve Lever Move the lever up or down and hold This will raise or lower the implement Lever will return to neu...

Page 25: ...rence Chart In order to handle the hydraulics properly the operator must be familiar with the following Though this information may not be applicable to all types of implements and soil conditions it...

Page 26: ...he lifting rod to the lower link is shown below Positioning varies dependent upon the type of implement CAUTION Never use lower link 2 Back hole 5 Three point Hitch Drawbar Before disconnecting a lift...

Page 27: ...of the implement NOTE Make sure counter nut is fully tightened away Check Links are adjusted Type of implement Chain adjustment Plow furrower subsoiler Loosen until the cultivator ditcher implement c...

Page 28: ...use tires larger than specified Front axle is not adjustable Check and tighten as instructed IMPORTANT Always attach tires as shown in the right side drawings If not attached as illustrated transmiss...

Page 29: ...23 kg m Though the tire pressure is factory set to the prescribed level it naturally drops slowly in the course of time Thus check it everyday and inflate as necessary Check and retighten as insrtucte...

Page 30: ...traction or for stability Amount of rear ballast should be matched to job and ballast should be remove when it is not needed Rear wheel weights are available or liquid may be added to the tires Consu...

Page 31: ...engine each day perform the following checks and services Do not start the engine in a closed storehouse garage or room Exhaust gas is poisonous Be sure to open the doors and windows before starting...

Page 32: ...hould start 10 Make sure that the engine oil pressure lamp has gone off If the lamp is still on immediately stop the engine and check the lubrication system 11 Perform warm up operations by running th...

Page 33: ...ore applying load Selection travel speed Depress clutch pedal and shift the main gear shift lever and the range lever to the desire speed Release parking brake Depress brake pedals all the way and the...

Page 34: ...on depressing pedals until it is set 3 Return the main gear shift lever and the range lever to neutral Interlock the right and left brake pedals before starting Uneven braking results in a sharp turn...

Page 35: ...nd check 1 Wiring failure 2 Connection failure of alternator and regulator Fuel 1 Do not allow the fuel tank to empty completely 2 Doing so will allow air to enter into the fuel system 3 Should this h...

Page 36: ...tion of any attached farming implement while driving on farm roads 2 The front wheels of the tractor tend to lift when farm implementsareattachedtotherearofthetractor 3 When it is necessary to attach...

Page 37: ...ferential lock must be limited to a particular period of time and cannot be applied beyond that limit 3 When the rear wheel is subjected to excessive loads even releasing the pedal sometimes may not u...

Page 38: ...r damage and clean or replace as necessary 3 While sitting in the operator s seat 11 Check the throttle pedal brake pedals and clutch pedal See page 58 59 12 Check the parking brake 13 Check the steer...

Page 39: ...damage of the number plate 3 While in the driver s seat check the following 10 Operation of brake pedals and clutch pedals 11 Operation of parking brake 12 Operation of steering wheel 13 Dirt on lamp...

Page 40: ...tor pipe oil pressure pipe 3 Change engine oil filter cartridge 1 Check that the clutch pedal properly and has sufficient play 2 Check that the brake pedals work properly and have sufficient play 3 Ch...

Page 41: ...fuel filter Clean engine cooling system Recharge Battery if necessary Change scale inhibitor and coolant Change air cleaner element Change anti freeze and coolant 1 Change battery if necessary 2 Chan...

Page 42: ...or has not been used for a long period of time NOTE Do not bleed the fuel system when the engine is hot In order to eliminate air from the fuel system proceed as follows Fill the fuel tank with fuel a...

Page 43: ...into the fuel pump Cleaning the Fuel Filter Pot When period of operation reaches approx 100 hours clean the fuel filter This job should not be done in the field but in a clean place so as to prevent d...

Page 44: ...t brand or of a different viscosity the inside of the crank case should be washed and cleaned with an approved cleaning fluid filled with new engine oil even if used hour does not reach the hours stat...

Page 45: ...r draining remove and change the filter cartridge After reassembling fill with new multi grade transmission fluid IMPORTANT Never operate the tractor immediately after changing the transmission fluid...

Page 46: ...ding to incorrect filtering and serious damage to the tractor hydraulic system Spare parts for these filters are available through your KIOTI dealer When using auxiliary hydraulics clean the transmiss...

Page 47: ...oil replace the filter 6 Change the element every 6 months or every 100 hours 1 To clean the element use clean dry compressed air on the inside of the element Air pressure at the nozzle must not excee...

Page 48: ...r during the hot season 6 Don t use an anti freeze and scale inhibitor at the same time Checking Radiator Hose Checking radiator hose tightness is prescribed about every 150 service hours but every 6...

Page 49: ...he original preparation 6 Anti freeze solutions absorb moisture so be sure to securely close the container after use 7 Anti freeze and water should be changed every year 8 Do not use an anti freeze an...

Page 50: ...2 The battery should be secured and the connecting cables properly fitted and sufficiently long to prevent pulling the terminals battery 3 Keep vent plugs tight on the vent holes 4 Keep battery and su...

Page 51: ...r has been shipped with dry type battery Your dealer will fill electrolyte and charge for use for the first time Charging Dry Type Battery 1 Remove vent plugs and discard temporary sealing cardboards...

Page 52: ...e is set from 0 098 to 0 12 in 2 5 to 3mm when the tractor leaves the factory but this changes with use If the pedal should be used with no clearance it will result in the seizure of the release beari...

Page 53: ...center bolt Tighten the center nut If you have assembled the micro switch at the fender according to the assembly order the height from ground to center of lower link ball will be set 600 to 650mm 23...

Page 54: ...de of oil according to the weather temperature Bad valve or excessive wear of rings pistons and liners cause insufficient compression Replace with new parts Charge battery Use decompression device In...

Page 55: ...s are overheated Oil lamp lights up during operation Check the adjustments and timing of injection and the fuel system Check all moving parts carefully Check the fuel injection system especially the f...

Page 56: ...g method until specific gravity of 1 26 is reached Repair alternator and replace defective rectifier Charge battery well Wash terminal with hot water and tighten well Replace Replace battery Charge ba...

Page 57: ...r level and store in a dry place out of direct sunlight 11 The battery runs down over time even while in storage Recharge it once a month in hot seasons and once every two months in cold seasons 12 St...

Page 58: ...two cylinders Because the window wouldn t be opened by working machine make sure that it is possible whether the window could be opened or not Avoid running in high speed or on curved road with window...

Page 59: ...aircinditioner can result in a fault of compressor parts and poor cooling 3 If the lever of compressor oil is not adequate in airconditioner cycle it can cause a fault as follows Lack in oil lack in l...

Page 60: ...Hour DATE CODE NO DESCRIPTION Ref No REMARKS Meter 14 Service record...