Kioti DK4810, Manual

Page 1: ...The DK4810 H HS DK5310 H HS DK5810 H HS and has been designed with the finest materials and under rigid quality control standards set forth by the KIOTI Engineering Department Knowledge of tractor ope...

Page 2: ...the European Community local laws will prevail Main protections on the tractors discussed in this manual ISO 3600 EU standards DESCRIPTION NON CABIN CABIN 1 ROPS Protection against overturning Yes Yes...

Page 3: ...ON SPECIFICATIONS DESCRIPTION OF OPERATING SYSTEM OPERATION 3 POINT HITCH IMPLEMENT OPERATION MAINTENANCE STORAGE AND DISPOSAL TROUBLESHOOTING INDEX TABLE OF CONTENTS SECTION 1 2 3 4 5 6 7 8 9 10 TD21...

Page 4: ...7 PRECAUTIONS BEFORE OPERATION 2 1 Vehicle identification number 2 2 TRACTOR SERIAL NUMBER 2 2 Engine SERIAL number 2 2 Transmission number 2 2 Essential replacement parts 2 4 Oils and fluids 2 4 Filt...

Page 5: ...g lamp if equipped 4 15 PTO lamp 4 16 Single brake lamp 4 16 Linked pedal lamp 4 17 Engine oil pressure warning lamp 4 17 Battery charge warning lamp 4 18 Parking brake warning lamp 4 18 Glow plug ind...

Page 6: ...ine 5 6 WARMING UP 5 7 JUMP STARTING 5 8 OPERATING THE TRACTOR 5 9 How to drive 5 9 How To Fold the ROPS 5 14 How to raise the ROPS to upright position 5 15 Parking 5 16 Turning 5 17 Driving on slope...

Page 7: ...cking and adding fuel C 7 10 Checking Transmission Fluid Level D 7 11 Checking engine oil level E 7 12 Checking Coolant Level F 7 13 Cleaning Grill Radiator screen G 7 13 CHECKING BRAKE AND CLUTCH PED...

Page 8: ...r Af 7 30 Flush cooling system and changing coolant Aj 7 30 Anti freeze 7 32 Bleeding fuel system ak 7 32 Draining water from clutch housing Al 7 34 Body fuse an 7 34 Slow blow fuse Ap 7 37 Replacing...

Page 9: ...us injury or death to you or other persons if the warning is not heeded Follow the advice provided with the warning WARNING This mark indicates emphasis on notable characteristics of working procedure...

Page 10: ...rake Light N N Neutral Position F Full E Empty Low Fuel Warning Light Coolant Temperature Warning Light Parking Brake Battery Charging Condition Engine Oil Pressure Turn Signal Light Power Take Off Cl...

Page 11: ...ctor 1 12 When operating the P T O 1 12 When using the 3 point hitch 1 13 Safety precautions during servicing 1 14 Safetyprecautions when using the loader 1 18 Safety decal maintenance 1 21 Decal moun...

Page 12: ...sons to operate this machine Do not operate the machine with fa tigue Take a rest if necessary Otherwise an unexpected accident can occur Please wear the appropriate working clothes Safety helmet Fit...

Page 13: ...do so could result in accidents or injury 2 Only persons who are properly trained should be allowed to oper ate the tractor 3 Read and follow all warning labels and decals affixed to the tractor 4 Re...

Page 14: ...er seat is installed Keep bystand ers away from the tractor while in operation 14 When getting on and off the trac tor hand holds and step plates should always be used This will help to prevent accide...

Page 15: ...ng tractors with narrow tread widths For added stability you should adjust your rear wheel tread width see page 4 34 19 Before starting your tractor you should depress the clutch and make sure that al...

Page 16: ...he engine is run ning Unexpected tractor move ments can result in bodily injury Precautions during operation T66O108a H11O109A 1 Enter or leave the tractor leftward griping hand rail on a fender WARNI...

Page 17: ...the tractor 6 Pull only from the hitch Never hitch anything to the axle housing or any other point except the hitch Pulling from any other location only increase the risk of serious personal injury o...

Page 18: ...ting Using the proper adaptor parts attach the chain to the tractor draw bar support or other specified anchor locations Provide only enough slack in the chain to permit turn ing See your Dealer for a...

Page 19: ...r unattended 16 When using implements or at tachments with your tractor you should first read their respective owner s manual You should al ways keep their safe operation procedures in mind 17 You sho...

Page 20: ...do it 22 Never freewheel Disengaging the clutch or shifting into neutral while descending a slope as this could lead to a loss of control 23 Do not operate near ditches holes embankments or other ter...

Page 21: ...icle 6 Drive at speeds that allow you to maintain control at all times 7 Do not apply the differential lock while traveling at road speeds As the tractor may run out of control 8 Avoid sudden movement...

Page 22: ...times Replace the P T O shaft cap when the shaft is not in use H23O121a 3 Before installing or using P T O driven equipment read the man ufacturer s manual and review the safety labels attached to the...

Page 23: ...lements and attachments are properly in stalled and that the tractor and implement PTO RPM ratings match 1 3 point Hitch Lowering Speed Knob A FAST B SLOW When using the 3 point hitch 1 Use the 3 poin...

Page 24: ...ing any part that may have become hot while the tractor was running 3 You must always stop the engine be fore refueling the tractor Avoid over filling the tractor or spilling the fuel 4 Before jump st...

Page 25: ...wedges applied to the front axle 10 Use floor jack of suitable capac ity and apply them at the centre of the front and rear axles while paying due attention to weight distribution 11 No decals for the...

Page 26: ...mportant for the life of your tires Do not inflate the tires above the recommended pressure specified in the owner s manual 16 Securely support the tractor when changing wheels or the wheel tread widt...

Page 27: ...e This fluid can produce gangrene and or severe allergic reaction T66O130a Before pressurizing to the hy draulic system make sure that all connections are tight and that all line pipes and hoses are f...

Page 28: ...under the lifted load er or get close to it Also lower the loader arm onto the ground be fore leaving the tractor Otherwise it may lead to a fatal injury or even death H11O103a 3 The loader can be tu...

Page 29: ...death H11O105a 5 When attaching or detaching the loader fit parts which are con nected to the bucket and boom The bucket or boom can be acci dentally dropped down leading to an injury or even death H...

Page 30: ...Structure sun canopy are not a FOPS Falling Object Protec tive Structure It never can protect the riders against falling objects Avoid driving the vehicle into a dangerous area such as fall ing rocks...

Page 31: ...1 1 21 SAFETY PRECAUTIONS Safety decal maintenance Decal mounting location td2o101B TD210 DK4810 5310 5810 HS 021 21 2018 05 04 4 35 53...

Page 32: ...1 22 DK4810 H HS DK5310 H HS DK5810 H HS td2o102B TD210 DK4810 5310 5810 HS 022 22 2018 05 04 4 35 55...

Page 33: ...1 1 23 SAFETY PRECAUTIONS td2o103a TD210 DK4810 5310 5810 HS 023 23 2018 05 04 4 35 56...

Page 34: ...rom the hot cooling system can burn you seriously T4930 52371 DANGER Never try to start the engine by connecting it to the start motor directly The vehicle may move abruptly result ing in an accident...

Page 35: ...ep hill or sharp turn 3 When working with an implement such as a plow at a high speed 4 When working with a loader attached The user is liable for any problem occurred due to negligence of the above i...

Page 36: ...it to the draw bar only 2 For an implement designed to use the 3 point hitch use the 3 point hitch only To prevent injury accident from PTO operation 1 Keep all the protective parts in their original...

Page 37: ...Make sure to attach the decal in the correct position cleanly without bubbles after cleaning its mounting surface If a decal is attached to a com ponent to be replaced replace the decal as well CAUTI...

Page 38: ...MEMO MEMO TD210 DK4810 5310 5810 HS 028 28 2018 05 04 4 36 01...

Page 39: ...ion number 2 2 TRACTOR SERIAL NUMBER 2 2 Engine SERIAL number 2 2 Transmission number 2 2 Essential replacement parts 2 4 Oils and fluids 2 4 Filters 2 5 Belts and rubber parts 2 5 Other components 2...

Page 40: ...dentification plate is installed on the cylinder head cover This number indicates the engine type displacement injection timing and date of manufacture The engine number is also stamped on the cylinde...

Page 41: ...to see your KIOTI dealer For service contact the KIOTI dealership from which you purchased your tractor or your local authorized KIOTI dealer When in need of parts be prepared to give your dealer bot...

Page 42: ...in good condition Essential replacement parts Oils and fluids H11O204a No Part Specifications CAPA L U S gal 1 Engine oil Tier2 or 3 without DPF API CH grade above Tier4 with DPF API CJ grade above SA...

Page 43: ...m ables that purify oil and air Make sure to replace the these items when changing oil No part No Part QTY 1 E6201 32443 Engine oil filter 1 2 T5710 38031 Hydraulic filter 1 3 T4624 11012 Air Cleaner...

Page 44: ...condition is very impor tant for engine start performance especially in winter Therefore make sure to check its condition daily H11O207a Other components No part No Part QTY 1 C7910 42205 Battery 1 T...

Page 45: ...neral specifications 3 3 noise levels as perceived by the operator 3 9 VIBRATION LEVELS OF THE TRACTOR EXPOSITION TO VIBRATIONS 3 10 Driving speed table 3 11 Implement limitations 3 12 The largest imp...

Page 46: ...ght and folded ROPS E1 Front wheel tread E2 Rear wheel tread ITEM MODEL DK4810 HS DK5310 HS DK5810 HS DK4810H DK5310H DK5810H 1 Overall length A1 3 307 130 2 2 Overall length A2 3 157 124 3 3 189 125...

Page 47: ...0 41 55 Rated revolution rpm 2 600 Capacities Fuel tank L U S gal 45 11 9 Transmission fluid L U S gal 43 11 4 Coolant L U S gal 8 9 2 35 Engine Oil L U S gal 9 7 2 56 Support of front axle L U S gal...

Page 48: ...Front 8 16 Rear 13 6 24 Turf Front 29 12 5 15 Rear 21 5L 16 1 Industrial Front 10 16 5 Rear 14 9 24 Hydraulic system Pump capacity L min gpm 55 1 14 56 Main 36 4 9 62 Steering 18 7 4 94 Steering syst...

Page 49: ...6 splines Speed rpm 540 750 Min turning radius with one rear wheel braked m 2 63 Weight with ROPS kg lbs 1 550 3 417 Max Drawbar vertical load kg lbs 750 1 655 Max Trailer loading weight kg lbs 4 300...

Page 50: ...W HP 33 6 45 37 3 50 41 55 Rated revolution rpm 2 600 Capacities Fuel tank L U S gal 48 12 7 Transmission fluid L U S gal 43 11 4 Coolant L U S gal 8 9 2 35 Engine Oil L U S gal 7 4 1 95 7 7 2 03 Supp...

Page 51: ...tural Front 8 16 Rear 13 6 24 Industrial Front 10 16 5 Rear 14 9 24 Hydraulic system Pump capacity L min gpm 62 4 16 49 Main 36 4 9 62 Steering 26 6 87 Steering system Hydrostatic Power Steering Hydra...

Page 52: ...ed rpm 540 Min turning radius with one rear wheel braked m 2 63 Weight with ROPS kg lbs 1 596 3 519 Max Drawbar vertical load kg lbs 750 1 655 Max Trailer loading weight kg lbs 4 300 9 480 Optional Su...

Page 53: ...eat in instantaneous conditions in compli ance with Commission delegated Regulation EU No 1322 2014 Annex XIII without load Note Data supplied by the manufacturer approval values pending Tractors Type...

Page 54: ...ground speed Vibrations cause discomfort for the operator and in some cases put his her health and safety at risk Make sure that the tractor is in good condition and that all routine servicing is cor...

Page 55: ...04 6 30 3 91 High speed 1 8 0 4 97 7 81 4 85 2 10 8 6 71 10 5 6 52 3 18 5 11 50 18 0 11 18 4 25 1 15 60 24 5 15 22 This datas are engineering design speed and its may be different actual speed km h m...

Page 56: ...epth 2 280 89 7 Do not use 3 point hitch backhoe 3 Tiller Max Width 1 656 65 2 4 Box Blade Max Width 2 133 84 5 Rear Blade Max Width 2 133 84 6 Rotary Cutter Max Width 1 650 65 7 Grooming Mower Max Wi...

Page 57: ...ture gauge 4 14 Water In Fuel warning lamp If equipped 4 15 Turn signal lamp 4 15 Cruise PTO warning lamp if equipped 4 15 PTO lamp 4 16 Single brake lamp 4 16 Linked pedal lamp 4 17 Engine oil pressu...

Page 58: ...lever Ifapplicable 4 30 One touch lifting lowering lever If applicable 4 31 Lifting Arm Lower Link Speed Con trol knob 4 31 Double acting lever 4 32 Linked pedal lever 4 32 FRONT WHEEL DRIVE LEVER 4...

Page 59: ...ering Wheel 3 Fuel Filler Port 4 Bonnet 5 Headlight 6 ROPS 7 Turn Signal Lamp 8 Fender Handle 9 Backup Lamp 10 Top Link 11 Oil Dipstick 12 Pto Shaft 13 Lift Rod 14 Lower Link 15 Hitch Option 16 Check...

Page 60: ...ation Switch 2 Hazard Warning Flasher Switch 3 Key Switch 4 PTO Auto Manual Switch If applicable 5 PTO Cruise Switch 6 PTO Cruise Control Switch 7 DPF Regeneration Switch 8 PTO Switch 4 1 7 6 5 3 2 4...

Page 61: ...h 2 DPF Regeneration Switch 3 PTO Setting Switch 4 Cruise PTO Switch 5 Hazard Warning Flasher Switch 6 Key Switch 7 Speed Cruise Control Switch 8 PTO Switch ON OFF 1 2 3 4 5 6 1 2 3 4 5 7 7 6 d21O404A...

Page 62: ...th their indication lamps on the dash board ACC B When the key switch is turned to the position C brake lights flasher lights and turn signal lights can be operated ON C The position D indicates the O...

Page 63: ...the engine is started The engine may be severely damaged If the battery charge warning lamp does not go off after the engine is started check the electrical systems such as the alternator for damage...

Page 64: ...e horn This switch can be used to warn other vehicles when malfunction oc curs in the tractor while driving on a public road Pressing this switch up blinks the hazard lamp and returning it turns off t...

Page 65: ...tion Depress the HST pedal to increase the driving speed in order to acceler ate at a constant speed To deacti vate the cruise function depress the brake pedal or press the switch to the OFF position...

Page 66: ...en gine Otherwise the engine cannot be started The rear PTO rotates at 540 rpm when the engine speed is approx 2 444 rpm To activate the PTO press and turn the switch clockwise To deactivate it press...

Page 67: ...rdless of the lifting height of the lift arm Implement IMPORTANT To avoid a shock applied to the PTO shaft due to abrupt operation increase the engine speed slowly after lowering the engine speed and...

Page 68: ...16 Engine Oil Pressure Warning Lamp 17 Low Battery Charge Warning Lamp 18 Parking Brake Indicator 19 Glow Plug Indicator 20 Engine Check Lamp 21 Lack Of Engine Warning Light 22 Coolant Temperature War...

Page 69: ...iled in structions refer to Bleeding fuel sys tem in the chapter Maintenance 1 Tachometer 2 Hourmeter The tachometer indicates the engine rpm The hour meter indicates the total run hours of the tracto...

Page 70: ...temperature after the key switch is turned to the ON position C Coolant is cold H Coolant is hot When the pointer is in the zone H during driving it means that the en gine is overheated Decrease work...

Page 71: ...eed will be drop around 1 400 to protect the engine Water In Fuel warning lamp If equipped Turn signal lamp Operating the turn signal lamp switch left and right turns on the corre sponding lamp in gre...

Page 72: ...ke condition This comes on when the brake pedal interlock is released 1 Brake Pedal Interlock td2O423C Td2O424C d21O439A IMPORTANT If driving with the brake pedal interlock released Using single brake...

Page 73: ...engine immediately and check the engine oil level If this lamp comes on even with the specified engine oil level have the tractor checked by your local KIOTI dealer or workshop immediately td2O425C CA...

Page 74: ...s turned to the ON position In case of basic model this indicator comes on when the key is held in PRE HEAT position by op erator Glow plug indicator td2O427C td2O428C Battery charge warning lamp This...

Page 75: ...PERATING TIPS Engine CHECK lamp This lamp indicates the current con dition of the engine If this comes on while the engine is running or during working contact your dealer td2O429C TD210 DK4810 5310 5...

Page 76: ...h Pedal 5 brake Pedal LH 6 brake Pedal RH 7 Foot Throttle 8 Main Shift Lever 9 Range Shift Lever 10 Double Acting Lever A B 11 Double Acting Lever C D Option 12 Lift Position Control Lever 13 Draft lo...

Page 77: ...e Pedal LH 4 Brake Pedal RH 5 Forward Driving Pedal 6 Reverse Driving Pedal 7 Range Shift Lever 8 Lift Position Control Lever 9 Double Acting Lever 10 Tilt Control Lever 11 Linked Pedal Lever 1 10 11...

Page 78: ...ge shift lever after the tractor is completely stopped by depressing the clutch pedal If the lever is not moved freely or makes abnormal noise put the lever into the neutral position engage and diseng...

Page 79: ...the ve hicle is stationary Otherwise the vehicle may turn abruptly resulting in a personal injury and transmission damage Shuttle shift lever 1 Shuttle Shift Lever F Forward Driving R Reverse Driving...

Page 80: ...dals to use one of brake pedals separately Unlock the brake lock and then turn the steer ing wheel while depressing the brake pedal on the turning side td2O442A WARNING Interconnect the left and right...

Page 81: ...p the parking brake lever to apply the parking brake To release the brake depress the brake pedal firmly CAUTION If the vehicle is driven with the parking brake partially or com pletely engaged it may...

Page 82: ...o not use the hand throttle lever while driving on the pub lic road Otherwise it can lead to an accident as it becomes hard to decelerate the tractor rapidly 1 1 D21O414A td2O448A 1 Steering Wheel 2 T...

Page 83: ...to escape a soft or muddy field Differential Lock Pedal 1 Differential Lock Pedal A Release To Disengage B Lock CAUTION The differential lock should be engaged only while the driving clutch is engaged...

Page 84: ...ion You can get injured unexpectedly 1 1 1 A A D21O417A The seat height can be adjusted to fit to the driver Turning the handle 1 on the front of the seat clockwise raises the seat while turning it co...

Page 85: ...1A 1 Cushion Adjustment Lever Cushion strength adjustment The seat cushion can be adjusted according to the weight of the driver Turning the cushion adjustment lever 1 on the front of the seat to the...

Page 86: ...soil status by putting the draft control lever into the Deep position to activate the draft function at mid load and putting the lever into the Shallow position to activate the draft function at ligh...

Page 87: ...ight of the imple ment with the position control lever td2O460A td2o455a Turning the knob counterclockwise increases the lowering speed while turning it clockwise decreases the lowering speed Also tur...

Page 88: ...increased together 2 Releasing the HST forward re verse driving pedal Engine RPM will be decreased together 1 Linked Pedal Lever A ON B OFF In abnormal driving condition such as rapid acceleration or...

Page 89: ...t is recommended to engage the 4WD after stop ping the machine completely FRONT WHEEL DRIVE LEVER 1 Front Wheel Drive Lever 4WD A OFF B ON Using the 4WD is the best way to in crease the vehicle tracti...

Page 90: ...depending on the trailer specifications Consult your local KIOTI Dealer for this issue T85O530A Tires A Insufficient B Standard C Excessive Though the tire pressure is factory set to the prescribed le...

Page 91: ...d ratio Im proper front rear wheel speed ratio can result in excessive wear of tires Item Tire sizes Inflation pressure Front Agri 8 16 6PR 235 kPa 2 4 kgf cm 34 1 psi 9 5 16 6PR 138 kPa 1 4 kgf cm 20...

Page 92: ...not cross over the c Also it is necessary to increase the tread to prevent any accident when working on a slope or trailing 1 Bolt 2 Rim bolt 3 Rim 4 Disc WARNING Never operate tractor with a loose r...

Page 93: ...heel Standard Narrow Type 49 25 1 251 49 25 1 251 49 8 1 265 49 8 1 265 44 92 1 141 44 92 1 141 45 47 1 155 TD2O461A 13 6 24 Agricultural mm in 1 251 49 25 1 141 44 92 1 155 45 47 1 141 44 92 1 251 49...

Page 94: ...50 98 1 295 48 07 1 221 43 11 1 095 Standard Narrow Type TD2O462A mm in mm in 52 83 1 342 TD2O463A 12 4 24 Agricultural 14 9 24 Industrial 1 185 46 65 1 295 50 98 1 221 48 07 1 095 43 11 52 83 1 342...

Page 95: ...m WARNING Use tires approved by KIOTI only Assemble the tire as shown in the figure Contact your local KIOTI Deal er if it is necessary to change the tire specification or instal lation method Tire s...

Page 96: ...it is necessary to change the tire specification or instal lation method Tightening torque of wheel bolt Nut 196 225 N m 144 6 166 3 lbf ft 20 23 kgf m td2o459a 1 Additional Front Weight If the loade...

Page 97: ...local KIOTI Dealer Components for additional front weight Max load 156 kg 26 kg 6 Pieces IMPORTANT Attach only required amount of weight The durability of the axle and tires can be degraded 1 Front We...

Page 98: ...1 H11O4E1a For detailed information on installa tion contact your local KIOTI Dealer 1 Rear Weight 2 Weight Bolt 3 Nut 4 Spring Washer 5 Bolt H11O4E2B Max load 100 kg 25 kg x 4 Pieces IMPORTANT Attac...

Page 99: ...ld the ROPS 5 14 How to raise the ROPS to upright position 5 15 Parking 5 16 Turning 5 17 Driving on slope 5 18 Precautions when coming inand out of work field 5 18 Precautions while driving on the ro...

Page 100: ...All DANGER and WARNING decals Tire pressure and wheel bolt tight ness condition For detailed information refer to Maintenance schedule chart in chapter 7 It is a good practice to know the con dition o...

Page 101: ...or can abruptly start off resulting in an injury or accident IMPORTANT Using ether or starting fluid so the engine will start more easily can damage the engine And it will not be covered by warranty N...

Page 102: ...ion 6 Set the hand throttle lever to the Slow position In case of cold weather you may adjust it to Fast for easier starting 7 Depress the clutch pedal It can not be started engine when the clutch is...

Page 103: ...s in winter after releasing the clutch pedal It is normal that the charge warn ing lamp and engine oil pressure warning lamps come on when the key is in ON position before the engine starts WARNING Ne...

Page 104: ...il level If the engine oil level is proper contact your local KIOTI Dealer Checking WARNING lamps Stopping the engine 1 Make sure to reduce the engine rpm before stopping the engine 2 Depress the clut...

Page 105: ...in design The horn turn signal lamp and hazard lamp can be oper ated without the key inserted Therefore using these com ponents without the engine started can discharge the bat tery How to warm up en...

Page 106: ...tractor for an extended period of time It can cause fire and an accident Never leave the tractor unat tended while warming up Be sure to apply parking brake while warming up the engine If the warm up...

Page 107: ...tery and the other clip to the tractor body with the discharged battery Make sure to connect the clip to the body part without paint 6 Start the engine of the tractor with the normal battery 7 Start t...

Page 108: ...ble not your waist or abdo men Otherwise the seat belt cannot protect you properly WARNING Do not wear the seat belt if the ROPS is not installed or folded down WARNING Check if the seat is securely l...

Page 109: ...overturned 2 1 1 1 2 d21o506A 1 Brake Pedals LH RH 2 Brake Pedal Interlock Latch manual hst NOTE If the implement won t be lifted press the one touch switch Lift ing lowering Otherwise lower the posi...

Page 110: ...speed td2O447A 1 Hand Throttle Lever Slow Fast 1 1 1 d21o508A manual hst 1 Parking Brake 2 Brake Pedal A Depress Td2o509B 6 Depress the brake pedal to release the parking brake 1 1 1 A A 1 Parking Bra...

Page 111: ...CAUTION Never put your foot on the clutch pedal during driving The clutch disc can be rapidly worn Make sure to operate the clutch fast when disengaging it and slowly when engaging it Do not change t...

Page 112: ...from a safe and stable posi tion at the rear of the tractor CAUTION It is very dangerous to drive with the ROPS folded Fold the ROPS only when there is abso lutely no possibility for roll over If the...

Page 113: ...Over Protective Structure sun canopy or cabin are not a FOPS Falling Object Protective Structure It never can protect the riders against falling objects Avoid driving the vehicle into a dan gerous are...

Page 114: ...ve the tractor with the engine running put all the shift levers in the neutral position and apply the parking brake firmly 4 When parking the tractor on a slope stop the engine with the parking brake...

Page 115: ...e to the fluid friction in the transmission This symp tom can occur easily when the engine rpm is high the low speed gear is selected by the range shift lever and the viscosity of the transmis sion fl...

Page 116: ...put the shift lever in the neutral position on a steep slope Otherwise the tractor may become inoperable Before entering a steep slope move the shift lever down to a proper gear and never try to move...

Page 117: ...g on the road Td2o517A 1 Brake Pedal Lh 2 Brake Pedal Rh 3 Pedal Interlock Latch A Whenever Traveling On The Road 2 2 1 1 3 3 d21o514A 1 Brake Pedal Lh 2 Brake Pedal Rh 3 Pedal Interlock Latch A Whene...

Page 118: ...to load again WARNING If the tractor is broken down during driving on the road move it to a safe place with flasher lights blinking If not it can cause personal injury WARNING When transporting the t...

Page 119: ...of the safety valve Relief valve can be heard Do not operate the tractor if the valve sound is heard continu ally OK for a short period of time The temperature of the hydraulic fluid may rise causing...

Page 120: ...may occur WARNING The center of gravity of the tractor is higher compared to other common vehicles so the possibility of the roll over accident is very high Be extra careful when driving on a lateral...

Page 121: ...k td2o520a 4 The lower link is lifted by the hy draulic energy of the tractor while it is lowered by potential energy of its own weight Therefore the imple ment cannot be lowered by the hy draulic pre...

Page 122: ...r is not equipped with proper front suit case weights the front wheels may be lifted instead leading to roll over Make sure to fol low the specifications for use Draft control if applicable 1 Draft Co...

Page 123: ...field it is recom mended to put the draft control lever to the proper position for the desired plowing depth and lock the lever with the lock bolt 6 When using an implement which requires no draft fun...

Page 124: ...e or the transmission fluid is just changed abnormal noise may be heard and the hydraulic lifting arm may be inoperable temporarily In this case let the engine idle for 3 to 4 minutes Port Coupler Siz...

Page 125: ...e If the detent valve is kept in the operating position for an extended pe riod of time the relief valve is kept open and the temperature of the hydraulic fluid rises leading to damage of various hydr...

Page 126: ...tus and leakage Disconnection 1 Make sure to stop the engine be fore disconnecting it 2 Release any residual pressure in the hydraulic hoses of the implement and tractor by operating the double acting...

Page 127: ...plement mounting components 6 4 Adjustment of lift rod 6 5 Adjustment of top link 6 5 Adjustment of check link 6 5 Dismounting the implement 6 6 Drawbar and trailer 6 6 PTO PTO shield guard 6 8 Instal...

Page 128: ...2 Turn Buckle 4 Lengthen the chain by turning the check link turn buckle 5 First install the left lower link to the implement pin and insert lynch pin into the hole and turn the ring to hold implemen...

Page 129: ...et 3 Snap Pin 4 Top Link Hook 1 Implement Support 8 Raise up the implement by posi tion control of tractor Remove the implement support as needed Align the implement by adjusting the length of the che...

Page 130: ...o526a 1 Top link 2 Lift Rod L 3 Lift Rod R 4 Check Chain 5 Lower link 6 Hitch For TH Drawbar For USA AU Height control hitch For EU Operation for 3 point hitch implement mounting components TD210 DK48...

Page 131: ...It is also used to set the implement on the back of the tractor in center 2 To adjust the check chain pull out the turn buckle and adjust it until the desired transverse moving dis tance is obtained t...

Page 132: ...ck to its hook Hold both lower links together with a rubber band Otherwise the low er links can contact with rear tires and cause damage to the lower links and tires while driving td2o634a Drawbar and...

Page 133: ...hain when installing a trailer Improper use of the draw bar even if correctly positioned can cause a rear overturn Do not overload an attachment or towed equipment Use prop er counterweights to mainta...

Page 134: ...shaft cap 2 and install the universal joint of im plement If necessary fold up the PTO shield guard 1 PTO PTO shield guard H11O682A 1 Consult your local KIOTI Dealer for selection of the universal jo...

Page 135: ...anders are well away from the tractor When using the PTO drive with a stationary tractor al ways make sure that the gears are in neutral and that the parking brake is applied The tractor PTO and PTO s...

Page 136: ...Refer to the chart below as to install ing of an universal joint 1 PTO Cover A Allowable Angle Of Universal Joint 50 Allowable angle of universal joint 50 The type of PTO shaft SAE 1 3 8 6 splines TD2...

Page 137: ...g loader For detailed information about installa tion and use of the front loader refer to the separate manual of the loader IMPORTANT Check the transmission fluid level and add fluid as neces sary af...

Page 138: ...ont end loader Flywheel housing Rear axle transmission WARNING When you do install the front loader certainly mount the bolt for mounting bracket at indicated point D21O611A Both of left and right sid...

Page 139: ...ON DOWNHILL H11O557A When driving downhill with the empty bucket and rear ballast installed keep the rear ballast toward the higher level of the ground In other words drive backward on uphill and forw...

Page 140: ...ractor Otherwise it may lead to injury or even death Never carry a big object with the loader unless a proper implement is attached Keep a carried object low during driv ing Otherwise it may lead to i...

Page 141: ...to a dan gerous area such as falling rocks zone Otherwise it may lead to a serious injury WARNING When attaching or detach ing the loader fix all parts which are connected to the bucket and boom The b...

Page 142: ...MEMO memo TD210 DK4810 5310 5810 HS 016 16 2018 09 07 10 37 20...

Page 143: ...Hazard Light etc J 7 14 Checking seat belt and cabin K 7 14 Changing engine oil and replacing filter L 7 15 Replacing transmission fluid and filter M 7 17 Changing front axle case oil N 7 18 Adjustin...

Page 144: ...Replacing air cleaner filter Af 7 30 Flush cooling system and chang ing coolant Aj 7 30 Anti freeze 7 32 Bleeding fuel system ak 7 32 Draining water from clutch hous ing Al 7 34 Body fuse an 7 34 Slow...

Page 145: ...place as needed Tires Check for wear damaged tires and ensure for proper sized tires and correct air pressure Parking brake Check for automatic rotation and have it adjusted by your dealer if necessar...

Page 146: ...ssion oil filter Replace M 3 HST oil filter Replace 4 transmission fluid Change M transmission fluid level Check D 5 Front axle oil Change N Front axle oil level Check 6 Front axle pivot Adjust 7 Engi...

Page 147: ...eplace 2 12 Fuel filter element Replace S 13 Fan belt Air con belt Adjust 3 V AB 14 Clutch pedal free play Adjust O 15 Brake pedal free play Adjust R 16 Radiator hose and clamp Check G Replace 17 Radi...

Page 148: ...ce Adjust AE 23 Fuel injection nozzle injection pressure Check 24 Injection pump Check 25 Cooling system Clean AJ 26 Coolant Replace AJ Coolant level Check F 27 Air con filter Replace AI 28 Fuel syste...

Page 149: ...owner you are responsible for the performance of the re quired maintenance on the above instruction The components that have major impact on the tractor performance should be serviced by your local D...

Page 150: ...y SAE 10W30 10W40 15W40 4 Transmission fluid 43 0 11 4 Daedong utf55 or S h e l l Donax TD Exxonmobil Mobilfluid 424 Exxon Hydraul 560 B P Tractran UTH In winter season DURATRANTM XL Synthetic Blend 5...

Page 151: ...t any bothering pro cess td2O701A td2O702A MAINTENANCE CODE How to disconnect the hood A 1 Hood 2 Opening Knob A Pull B Open 1 Hood CAUTION Never open the hood while the engine is running CAUTION Be c...

Page 152: ...9 U S gal CAUTION To avoid personal injury Do not smoke while refueling Add the fuel in a well ventilat ed area Be sure to stop the engine be fore refueling As dirt or sand contained in fuel may cause...

Page 153: ...ut again and check if the oil level is within the specified range 6 If the oil level is too low add some new oil so that the level is within the allowable range 1 Oil Dipstick A Upper Limit IMPORTANT...

Page 154: ...is within the specified range 5 If the oil level is too low add new oil so that the level is within the al lowable range 1 Oil Dipstick A Upper Limit B Lower Limit IMPORTANT When using oil of differen...

Page 155: ...ystem and changing coolant in Chapter Maintenance for every two years 3 The tractor is furnished in the fac tory with a mixture of anti freeze ethylene glycol and water in a ra tio of 50 50 which is u...

Page 156: ...eplace if broken Checking Head Light Hazard Light etc J 1 Inspect the lights for broken bulbs and lenses 2 Replace if broken Checking seat belt and cabin K 1 Always check the condition of the seat bel...

Page 157: ...and replacing filter L 1 Oil Filler Hole 2 Oil Dipstick A Oil Level Is Acceptable Within This Range 1 Park the tractor on a level ground and start the engine to warm it up td2o706a 1 Engine Oil Filter...

Page 158: ...g or adding engine oil and wear eye protection to prevent eye contact Prolonged and repeated con tact with the engine oil may cause skin disorders and skin cancer If skin contact is made wash thorough...

Page 159: ...g td2o712a td2O713A Replacing transmission fluid and filter M If transmission fluid is contaminated or the transmission is repaired trans mission fluid should be changed Make sure to replace its filte...

Page 160: ...speed for a few minutes to prevent dam age to the hydraulic system 1 Oil Dipstick 2 Oil Filler Plug A Oil Level Is Acceptable Within This Range 5 Apply a thin film of clean oil onto the O ring of a n...

Page 161: ...an be adjusted as follows 1 Release the parking brake 2 Depress the right brake pedal slightly until some resistance is felt Then measure the free play from the top of the pedal Oil Capacity 5 2 L 1 4...

Page 162: ...Pivot 1 Top Link Hold Pin 1 Throttle Pedal td2o419a td2o716a td2o418a H61O753A td2o717a Apply quality multi purpose grease to the locations specified in the following figure at every 50 hours of use...

Page 163: ...3 After setting the play properly tighten the lock nut firmly Proper clutch pedal free play A 20 30 mm 0 78 1 18 in td2o720a H11O726A Checking Wheel Bolt nut Torque Q 1 Front Wheel Bolt nut 2 Rear Wh...

Page 164: ...ing air cleaner filter T Fuel filter S Removing water from fuel filter 1 Water and dust in fuel are accumu lated in the filter Remove the plug from the bottom of the fuel filter to drain any impuritie...

Page 165: ...mean loss of power ex cessive fuel consumption and a reduction in engine life Do not run the engine with fil ter element removed IMPORTANT Be sure to refit the cover with the arrow on the rear of cove...

Page 166: ...items above Inspect the fuel pipe regularly The fuel pipes are subject to wear and aging Failure to perform periodic inspections may lead to a fuel leak Fuel leaking on a hot engine could cause a fir...

Page 167: ...5 in td2o726a 1 Battery Mishandling the battery shortens the service life and adds to maintenance costs If the battery is insufficiently charged the headlights may dim and the engine is hard to start...

Page 168: ...er sea son the battery may be frozen Do not start the engine when the battery is frozen Try to warm it up first If the battery is not securely installed the battery case and electrolytes could be dama...

Page 169: ...clamps are dam aged you must replace them at once Failure to do so could lead to engine damage td2o727a Checking intake air line X T46OA36A A Wheel To Wheel Distance At Front B Wheel To Wheel Distance...

Page 170: ...uld be replaced every 2 years 1 Clamp 2 Radiator Hose Checking Radiator Hose and Clamp Z Take the following actions in the event the coolant temperature reach es the boiling point what is called Over...

Page 171: ...f the front axle pivot pin adjustment is not correct front wheel vibration can occur ADJUSTING PROCEDURE Loosen the lock nut tighten the ad justing screw all the way and then loosen the screw by 1 6 t...

Page 172: ...it with the clip td2o731a Flush cooling system and changing coolant Aj 1 Park the tractor on level ground stop the engine and let the engine cool down 2 To drain coolant remove the drain plug from the...

Page 173: ...freeze is mixed with water the anti freeze mix ing ratio must be no less than 50 mixture of water and anti freeze Securely tighten radiator cap If the cap is loose or improperly fitted water may leak...

Page 174: ...0 mmHg pressure Atmo spheric A higher boiling point is obtained by using a radiator pres sure cap Bleeding fuel system ak 1 Drive Pump 2 Air Plug td2o733a Standard CRDI type NOTE The temperatures show...

Page 175: ...any unnecessary engine idling Never stop the engine during driving Never place the shift lever in the neutral position when driv ing downhill Do not use any engine oil ad ditive or fuel additive Avoi...

Page 176: ...r environment protection td2o734a 1 Plug Draining water from clutch housing Al 1 Fuse Box td2o735a Body fuse an Fuses protect the tractor electrical system from potential damage A blown fuse indicates...

Page 177: ...3 If the fuse is blown replace it with a new fuse with same capacity Make sure it is firmly installed 4 Install the fuse box cover Fuel Pull Coil Head Lamp PTO Stop Lamp Fuse Puller Start Spare 20A S...

Page 178: ...20A Spare 15A Spare 10A Spare 5A Flasher 15A 20A 10A Start 5A 10A 15A 15A 5A 10A Horn A Combimeter B Fuel cut off Solenoid 3rd function valve Option 5 Power socket Option Brake Lamps Working Lamps Op...

Page 179: ...tact your local KIOTI Dealer Slow blow fuse 60A The slow blow fuse is to protect electric devices and wirings If the ig nition preheat charge or main func tion is faulty find and move its cause and re...

Page 180: ...Rear 21W 5W 4 Turn signal lamp 21W 5 Work lamp 21W 6 Instrument cluster Indicator Charging warning light 3W Others 1 4W 7 Backup lamp 10W Headlamp 1 Turn the key switch to the OFF position and open t...

Page 181: ...lamps can temporar ily be fogged due to rain or car wash This is because of the temperature difference be tween the inside and outside of the lamp which is normal Rear turn signal lamp and position la...

Page 182: ...Lamp 2 Position Lamp 4 Turn the socket counterclockwise to remove the bulb and replace it with a new one Front turn signal lamp and position lamp 1 The front turn signal lamps are in stalled onto the...

Page 183: ...new bulb td2o745a 1 Turn Signal Lamp Bulb 2 Position Lamp Bulb Backup lamp td2o746a 1 Screw 2 Lens 1 Loosen the screw to remove the lens td2o747a 1 Bulb Socket 2 Remove the bulb by turning its socket...

Page 184: ...MEMO memo TD210 DK4810 5310 5810 HS 042 42 2018 09 07 10 38 02...

Page 185: ...7 8 8 STORAGE AND DISPOSAL Tractor storage 8 2 Daily storage 8 2 Long term storage 8 2 USING TRACTOR AFTER LONGTERM STORAGE 8 4 Usage and disposal 8 4 TD210 DK4810 5310 5810 HS 01 1 2018 05 04 1 11 37...

Page 186: ...r is sheltered from rain Cover the tractor Tractor storage Daily storage 1 Keep the tractor clean when it is stored Make sure to wash it after work 2 Store it indoors if possible If it should be kept...

Page 187: ...Latch 2 Clutch Pedal A Depress B Fix 17 Interlock the brake pedals and apply the parking brake H11O702A CAUTION To avoid injury Never clean the tractor body while the engine is running Never run the e...

Page 188: ...ide and idle engine for at least 5 minutes Stop the engine and visually inspect the tractor Check if there is leak age 11 Start the engine release the parking brake and depress the brake pedal to chec...

Page 189: ...7 9 9 TROUBLESHOOTING Engine Troubleshooting 9 2 Tractor Troubleshooting 9 4 TD210 DK4810 5310 5810 HS 01 1 2018 05 04 1 11 51...

Page 190: ...over fuel filter and fuel injection pump to eliminate all the air in the fuel system Thick carbon deposits on orifice of injection nozzle This is caused when water or dirt is mixed in the fuel Clean...

Page 191: ...terminal is loose or corroded clean or fix it firmly 2 When output is insufficient Valve out of adjustment Contact your KIOTI dealer Air cleaner is dirty Clean or replace the element at every 100 to 2...

Page 192: ...ot be disengaged Check and adjust the clutch pedal play Contact your KIOTI dealer Defective hydraulic valve or hydraulic system Contact your KIOTI dealer Incorrect calibration with clutch engagement C...

Page 193: ...ydraulic system is faulty Oil is leaked from pipe or hose The pipe clamp is loose Re tighten it The pipe is cracked Have it repaired in a workshop 3 point hitch cannot be lowered The valve and cylinde...

Page 194: ...ck the battery and alternator Horn does not sound The horn switch is faulty Replace it The wiring is faulty Repair it The horn is damaged Repair or replace it Turn signal lamps do not blink The bulb i...

Page 195: ...10 10 INDEX INDEX 10 2 TD210 DK4810 5310 5810 HS 11 1 2018 09 07 2 35 39...

Page 196: ...link 6 5 Anti freeze 7 32 b Backup lamp 7 41 Battery W 7 25 Battery charge warning lamp 4 18 Belts and rubber parts 2 5 Bleeding fuel system ak 7 32 Body fuse an 7 34 Brake pedal 4 24 C Cautions for d...

Page 197: ...Equipped 5 26 Draft control if applicable 5 24 Draft control lever If applicable 4 30 Draining water from clutch housing Al 7 34 Drawbar and trailer 6 6 Driving on slope 5 18 Driving on slope 6 13 Dri...

Page 198: ...o disconnect the hood A 7 9 How to drive 5 9 How To Fold the ROPS 5 14 How to raise the ROPS to upright position 5 15 How to warm up engine for Hydraulic Shuttle tractor 5 8 How to warm up engine for...

Page 199: ...for 3 point hitch implement mount ing components 6 4 Other components 2 6 p Parking 5 16 Parking brake lever 4 24 Parking brake warning lamp 4 18 Parking with loader installed 6 14 Position control l...

Page 200: ...Safety decal maintenance 1 21 Safety Precautions 1 1 Safety precautions during servicing 1 14 Safety precautions when using the loader 1 18 Seat adjustment 4 28 Seat Belt 4 29 Seat height adjustment 4...

Page 201: ...TION TO VIBRATIONS 3 10 w WARMING UP 5 7 Water In Fuel warning lamp If equipped 4 15 WHEEL INSTALLATION DIRECTION 4 39 WHEEL INSTALLATION DIRECTION 4 40 WHEEL TORQUE AND DIRECTION 4 39 When driving th...

Page 202: ...MEMO memo TD210 DK4810 5310 5810 HS 18 8 2018 09 07 2 35 39...