Kioti MEC 2230SW, Owner'S Manual

Page 1: ...provide the best quality products It is strongly recommended for KIOTI customer to read this owner s manual thoroughly before using MEC 2230SW as the manual contains a lot of valuable information such...

Page 2: ...de the European Community local laws will prevail Main protections on the tractors discussed in this manual DESCRIPTION NON CANOPY CANOPY 1 ROPS protection against overturning Yes Yes 2 FOPS protectio...

Page 3: ...DENTIFICATIONS SPECIFICATIONS CONTROLS AND FEATURES OPERATION REPLACEMENT PARTS MAINTENANCE STORAGE AND DISPOSAL TROUBLESHOOTING INDEX 1 2 3 4 5 6 7 8 9 10 TABLE OF CONTENTS SECTION UD130 MEC2230SW 00...

Page 4: ...utions for decal maintenance 1 24 PRECAUTIONS BEFORE OPERATION 2 1 Vehicle Identification Number 2 2 Vehicle serial number 2 2 Engine serial number 2 2 SPECIFICATIONS 3 1 SPECIFICATION 3 2 Exterior di...

Page 5: ...Brush guard 4 29 Skid plateS 4 30 SUN Canopy 4 30 Windshield 4 30 Rear screen If equipped 4 31 Rear wheel mudguard 4 7 Reflex Reflector 4 7 back up alarm 4 8 Safety lamp kit If equipped 4 8 Switches...

Page 6: ...nflation pressure 4 39 MASS AND TIRE 4 40 OPERATION 5 1 PRE OPERATION 5 2 Daily inspection 5 2 OPERATING THE ENGINE 5 2 Starting the engine 5 2 Checking warning lamps after starting engine 5 5 Operati...

Page 7: ...Daily inspection 7 7 Access for service 7 7 Opening inspection shield A 7 7 Opening seat cushion B 7 8 Raising cargo bed C 7 8 Applying grease D 7 9 Checking engine oil level E 7 11 Changing engine oi...

Page 8: ...35 Checking suspension shockabsorber AC 7 36 Battery sealed AD 7 37 Replacing headlamp bulb AE 7 39 Checking and replacing fuse AF 7 39 Main fuse slow blow fuse AG 7 40 Aligning wheel and checking wh...

Page 9: ...harm serious injury or death to you or other persons if the warning is not heeded Follow the advice provided with the warning CAUTION This indicates that a condition may result in damage to your vehic...

Page 10: ...UNIVERSAL SYMBOLS Fuel Level low Parking Brake Battery Charging Condition Engine Oil Pressure Turn Signal Differential Lock Hazard Warning Lights Headlight Low Beam Headlight High Beam Four Wheel Dri...

Page 11: ...operation 1 4 When starting the engine 1 4 When driving the vehicle 1 6 When parking the vehicle 1 13 Safety precautions during servicing 1 14 Safety precautions when using the ROPS 1 19 Safety decal...

Page 12: ...e T66O101a Precautions before operation General precautions A careful operator is the best opera tor Most accidents can be avoided by observing certain precautions To help prevent accidents use these...

Page 13: ...te your intentions 8 This vehicle should be driven only by a driver with a valid driver s li cense driver s license UUVO114A 9 Never let anyone under 5 years of age ride in the vehicle If it is un avo...

Page 14: ...t whenever driving this vehicle in an aggressive manner Eye protection is recommended at all times UUVO123A Precautions during op eration When starting the engine 1 Do not operate your vehicle in an e...

Page 15: ...wheel nuts have been tightened to the specified torque 8 Always check the tire pressure before start engine For more in formation about tire pressure see chapter 4 9 Make sure that all pressure lines...

Page 16: ...c laws be fore driving UUVO122A 2 When driving on a public road make sure to install the Safety lamp kit supplied by KIOTI and observe the applicable regula tions and laws If the vehicle is not equipp...

Page 17: ...at speeds that allow you to maintain control at all times 6 Do not apply the differential lock while traveling at road speeds As the vehicle may run out of control 7 Do not use 4WD while traveling at...

Page 18: ...features which may col lapse under the vehicle s weight The risk of vehicle upset is even higher when the ground is loose or wet KUVO162A 11 Watch where you are going at all times so that you are abl...

Page 19: ...around other obstructions UUVO109A 15 Never try to get on or off a mov ing vehicle UUVO110A 16 To minimize the risk of a rollover crash be especially careful when obstacles and slopes are ahead and w...

Page 20: ...onditions UUVO124A 18 Never attempt abrupt wheelies jumps or other stunts UUVO125A 19 Always keep your both hands on the steering wheel and your both feet on the floor of the vehicle during operation...

Page 21: ...l Check the terrain carefully before attempting to climb any hill Never climb hills with excessively slippery or loose surfaces Never open the throttle suddenly or make sudden gear changes Never go ov...

Page 22: ...n this manual Wet brakes may have reduced stopping ability Test your brakes after leaving water If necessary apply them lightly several times to let friction dry out the pads UUVO130A 28 Never exceed...

Page 23: ...hicle in these areas WARNING Never hitch anything to the axle housing or main frame except the hitch receiver Pulling from any other location only increase the risk of seri ous personal injury or deat...

Page 24: ...The ve hicle may roll down leading to an accident 5 If it is unavoidable to park on a slope and leave the vehicle apply the parking brake and chock the wheels 6 Never park the vehicle on a steep slop...

Page 25: ...presents an explosive hazard because it gives off hydrogen and oxygen es pecially when recharging UUVO117A 3 You must always stop the engine before refueling the vehicle Avoid overfilling the vehicle...

Page 26: ...o a suitably equipped workshop 8 Carry out the following operations before any operation about the tractor Engage the four wheel drive the first gear and the park ing brake and put chocks to the wheel...

Page 27: ...ks you must first disconnect the negative battery cable 14 For jump starting a dead battery read and follow all of the instruc tions Page 5 11 UUVO120A 15 Tire mounting should be done by qualified pro...

Page 28: ...uid see a medical doctor at once This fluid can produce gangrene and or severe allergic reaction T66O130a 20 Keep environmental pollution in mind When replacing coolant or oil dispose of it the right...

Page 29: ...t driver and passengers when the vehicle is rolled over Always fasten your seat belt Failure to fasten your seat belt can invalidate ROPS 1 ROPS UT3O145A UUVO143A A ROPS should never be modified by we...

Page 30: ...MEC 2230SW 1 20 Safety decal mounting location UT3O142b UD130 MEC2230SW 01 indd 20 2015 12 04 5 28 23...

Page 31: ...NS 1 21 1 DeCALs 2 Part No U3215 85081 6 Part No U3215 85071 4 Part No T2615 54112 1 Part No U3215 85011 5 Part No U3215 85101 3 Part No T4625 52351 7 Part No T4625 52361 UD130 MEC2230SW 01 indd 21 20...

Page 32: ...No U3215 85021 10 Part No U3215 85032 8 Part No U3215 85131 TO AVOID PERSONAL INJURY FROM LOSS OF STEERING CONTROL Do not lock differential or turn with differential locked while operating machine at...

Page 33: ...ife time of the CVT belt Please be to sure the use L gear rather than H gear when driving UTV in the following conditions A While driving on a steep slope B While driving with heavy load on the cargo...

Page 34: ...icle for safe operation Make sure to follow the instruction on the decals as well as the following instruction 17 Part No U3230 85581 ROPS like Roll bar Sun canopy or cab are not a FOPS falling object...

Page 35: ...2 PRECAUTIONS BEFORE OPERATION 2 Vehicle Identification Number 2 2 Vehicle serial number 2 2 Engine serial number 2 2 UD130 MEC2230SW 02 indd 1 2013 12 18 6 17 57...

Page 36: ...tification Number Vehicle serial number Engine serial number UUVO202A UT3O201A Have the vehicle serial number and engine serial number with you when ordering parts or asking for service information Fi...

Page 37: ...xterior dimensions 3 2 General specifications 3 3 OPTION List and FEATURES 3 6 noise levels as perceived by the operator 3 8 VIBRATION LEVELS OF THE TRACTOR EXPOSITION TO VIBRATIONS 3 8 3 3 UD130 MEC2...

Page 38: ...l length A Overall width B Overall height C Wheel base D Front wheel tread E Rear wheel tread F Ground clearance G 3 152 124 1 1 543 60 7 1 940 76 4 2 240 88 2 1 262 49 7 1 228 48 3 304 12 D A E F B C...

Page 39: ...S Gal 0 6 0 16 Rear differential case oil L U S Gal 0 8 0 21 Coolant L U S Gal 6 3 1 66 Driving unit Main shift CVT Continuous Variable Transmission with belt Range shift High Low Neutral Reverse Max...

Page 40: ...ght lbs kg 1 830 830 Trailer pulling capacity lbs kg 1 300 590 Payload capacity lbs kg 1 598 725 Others Seat 1 Suspension seat bucket 2 seat bench Cargo dumping Manual Front guard Standard Speedometer...

Page 41: ...ountry ITEMS MEC 2230SW REMARKS Others Rear View Mirror Kit EEC Standard License Plate Standard Gas Spring Kit Standard ROPS Standard Instrument cluster Standard Tachometer fuel gauge odometer Combina...

Page 42: ...ver 2 inch square type Remove lower screen of brush guard for installation Swing Drawbar kit EEC Hand Throttle Hand throttle lever and cable Oil Cooler Kit Sprayer Kit Skid Plate To protect important...

Page 43: ...canopy Deck Extinsion Kit Cargo Cargo bed extension kit in height made by metal pipes Parking Brake Buzzer Kit Safety 1600XD4 Standard Soft Cabin Kit Four OEM One Beacon Light Kit Alarm SYS Back Lamp...

Page 44: ...he seat IMPORTANT The vibration level transmitted to the body as a whole depend on different parameters some of them relating to the machine others to the terrain and many specific for the operator Th...

Page 45: ...t panel 4 15 SPEEDOMETER Hourmeter 4 15 Fuel gauge 4 16 Coolant temperature gauge 4 16 Engine oil pressure warning lamp4 17 Battery charging lamp 4 18 Head light high beam lamp 4 18 Turn Signal Lamp 4...

Page 46: ...olders and storage boxes 4 32 Cargo bed 4 32 Cargo bed control lever 4 32 Remote hydraulic lever 4 34 Hand throttle lever If equipped 4 34 Working lamp If equipped 4 35 Fuel tank 4 35 Fuel requirement...

Page 47: ...3 Dumping Handle 4 Dumping Latch 5 Fuel Tank Cap 6 ROPS 7 Steering Handle 8 Hood 9 Headlamp 10 Brush Guard 11 Rear Reflex Reflector 12 Cargo Bed 13 Rear Hitch Receiver 14 Rear Wheel Mudguard UT3O401A...

Page 48: ...king Lamp 2 Sun Canopy 3 Head Rest 4 Rear View Mirror 5 Front Turn Signal Lamp 6 Windshield 7 Cargo Bed Extension UT3O461A FULL OPTION MODEL 8 Tail Lamp 9 Fog Lamp 10 Rear Screen UD130 MEC2230SW 04 in...

Page 49: ...l ON and OFF operation of fan motor The fan motor can run even when the engine is stopped if the key is in ON position and the coolant is still hot To prevent engine failure the fan motor keeps runnin...

Page 50: ...3 point hitch imple ment Make sure to observe the following precautions in order to pre vent injuries and damage to proper ties 1 Rear Hitch Receiver UT3O405A UT3O406A Suspension The Mcpherson strut...

Page 51: ...9 Kg 130 lbs onto the towing bracket When towing do not exceed the driving speed of 16 km h 10 mph Remember that the stopping distance becomes longer while towing a trailer When towing a trailer make...

Page 52: ...zer is heard in order to warn the bystanders Always check that the reflex reflector are clean before driv ing Driving with the dirty re flective mirrors especially in a cloudy weather or at night can...

Page 53: ...Heat E Start A When the key switch is in position A the engine and all electrical devices in the vehicle stop except horn hazard lamps and turn sig nal There are five positions for the igni tion key...

Page 54: ...uce the preheat system s life E The position E indicates the Start In order to start the engine the shift lever should be in the neutral position As soon as the engine is started release the key then...

Page 55: ...ition then head lights tail lights if equipped and dash lights come on Turning on the headlamps for an ex tended period of time with the engine off can discharge the battery UUVO413A 1 Headlamp Switch...

Page 56: ...ead lamps disturbs the approach ing vehicle s visibility for safe driving Use the high beam headlamps only if necessary WARNING The turn signal lamp lever is not the self return type Therefore make su...

Page 57: ...te the hazard lamps This switch is also included in safety lamp kit If equipped Hazard lamp switch If equipped 1 Hazard lamp switch A ON B OFF UUVO415A The hazard lamp can be oper ated without the key...

Page 58: ...switch panel 1 Spare Switch Panel The spare switch panel is prepared in case that the owner wants to install the switches for the optional hazard warning lamp working lamps wiper and other implements...

Page 59: ...Indicator RH The speedmeter operates correctly when the specified tires with the cor rect inflation pressure are installed Refer to the chapter Maintenance for the correct tire inflation pressure The...

Page 60: ...the ON position C Coolant is cold H Coolant is hot The range marked 2 in the figure indicates the normal engine tempera ture Normal driving range If the needle is in the H zone dur ing driving it ind...

Page 61: ...is lamp comes on even with the specified engine oil level have your Engine oil pressure warning lamp UUVO419A vehicle checked by your local KIOTI dealer or workshop immediately Make sure to control th...

Page 62: ...ty For safe driving use the high beam head light only if neces sary Operating the turn signal lamp switch up and down turns on the corre sponding lamp in green They operate when the safety lamp kit If...

Page 63: ...is warm In this case the engine can be started without the preheat operation Glow plug indicator UUVO423A Parking brake indicator This lamp comes on in red when the parking brake is engaged nEUTRAL i...

Page 64: ...lamp on or with the fuel level be low E can cause the engine to mis fire and damage the engine parts If the air enters into the fuel system refer to maintenance chapter page 7 18 for Bleeding fuel li...

Page 65: ...a slippery surface such as mud or icy road the wheels on a slippery surface lose traction and rotate fast while the wheel on a normal surface do not rotate resulting in the vehicle stuck into its posi...

Page 66: ...tic diff lock system The differential lock lever should be placed back into the Unlock position after plac ing it into the Lock position to drive on a bumpy road or to free the vehicle If the diff loc...

Page 67: ...ft of the accelerator pedal Depress the brake pedal slowly to stop the ve hicle or reduce the driving speed Make sure to depress the brake pedal before entering a downhill con dition to prevent the ve...

Page 68: ...k refers to the phenomenon in which overusing the brakes on long downhill roads causes bubbles to form in the brake fluid within the brake s wheel cylinder or brake pipe thereby preventing a sufficien...

Page 69: ...ng brake and carry the key with you when leaving the vehicle This vehicle is equipped with the CVT Continuous Variable Transmission Therefore the vehicle may roll down a slope if the parking brake is...

Page 70: ...m of the seat clockwise raises the seat while turning it counterclock wise lowers the seat Seat height 1 Seat Height Lever UT3O467A Do not put a hand between the seat and the slides when ad justing th...

Page 71: ...separated Removing the seat cushion can access to the en gine compartment PASSENGER Seat 1 Seat Cushion 2 Seat Back UT3O434A As the safety belt can reduce or prevent injuries in an ac cident make sure...

Page 72: ...complies with various regulations OSHA OECD EEC ASAE etc 1 ROPS ROPS UT3O437A Make sure to fasten the seat belt during driving The ROPS cannot protect you if not wear ing the seat belt WARNING UUVO43...

Page 73: ...jects seen in the convex mirror are closer than they ap pear Therefore avoid abrupt operation or lane change in order to prevent collision WARNING Use turn signal lights if equipped or hand signal whe...

Page 74: ...ped to protect the driving shaft gearbox and battery engine components un derside the vehicle 1 Skid Plate 1 2 Skid Plate 2 Skid plateS UT3O440A When entering a garage make sure that the vehicle does...

Page 75: ...case of abrupt braking Make sure to secure cargo with ropes even though the vehicle is equipped with the rear screen Wearing helmet for a riders is highly recommended es pecially when there is no rea...

Page 76: ...ders and storage boxes 1 Cup Holders 2 Glovebox Driver Side 3 Glovebox Center 4 Glovebox Passenger Side There are 2 cup holders 1 for the driver and 1 for the passenger There is no lid on the glovebox...

Page 77: ...the specified max load limit CAUTION Always lock the lever with the lever lock bracket while not operating the lever or driving Never let anyone ride on the cargo bed during driving He she can fall of...

Page 78: ...Return the lever to stop oper ating implement or hydraulic motor As the valve is ON OFF style the cylinder of implement can be retract ed by the gravity or out force when the lever is OFF position 1...

Page 79: ...ehicle UT3O448A Driving on a road with the working lamps ON can disturb visibility of other drivers lead ing an accident and collision WARNING 2 Avoid using electrical devices such as a cellular phone...

Page 80: ...ended to use diesel fuel with high cetane number in order to enhance power and starting of the engine in a cold weather Fuel requirements Engine inspection 1 Inspection Shield UUVO450A UUVO453A It is...

Page 81: ...ectrical devices The coolant radiator cooling fan and brake fluid can be checked by open ing the hood Also various relays and controls for electrical devices can be checked in this location The coolan...

Page 82: ...hten them as nec essary before driving Driving with loose wheel nuts can lead to a se rious accident UUVO458A Do not use tires larger or smaller than specified Do not disassemble or as semble the tire...

Page 83: ...33 3 lb ft Standard Mud AT25 x 11 12 6PR 18 PSI 4 0 4 6 kgf m 28 9 33 3 lb ft Option Turf 25x10 12 NHS 6PR 18 PSI 4 0 4 6 kgf m 28 9 33 3 lb ft Option UUVO459A Do not weld or apply heat to the tire r...

Page 84: ...0 12 6PR 710 kg 1 565 lbs 465 kg 1 025 lbs 30 1 550 kg 3 417 lbs 50 daN 110 lbs Mud AT25 x 10 12 6PR 710 kg 1 565 lbs 465 kg 1 025 lbs 30 1 550 kg 3 417 lbs 50 daN 110 lbs Turf 25 x 10 12 NHS 6PR 900...

Page 85: ...TO DRIVE 5 7 Warming up 5 10 Jump start 5 11 Stopping 5 12 Parking 5 13 Shifting 5 14 Driving on slippery surfaceS 5 14 Turning 5 15 Driving on slope 5 16 Driving in forest 5 17 Driving through water...

Page 86: ...r stand the warning and caution decals on the vehicle thor oughly Run the engine only in a well ventilated area or you can be suffocated by exhaust gas Never start the engine unless you are on the dri...

Page 87: ...the instrument panel comes on while the parking brake is en gaged It goes off when the park ing brake is released The buzzer sounds when operat ing the shift lever without releas ing the parking brak...

Page 88: ...ow plug indicator 9 sec 6 Turn the key to the START posi tion as soon as the glow plug indi cator goes off 1 Glow Plug Indicator 2 Battery Charge Warning Lamp 3 Oil Pressure Warning Lamp UUVO504A UUVO...

Page 89: ...ng limits contact your local KIOTI Dealer 9 Check to see that all the warning lamps on the instrument cluster turn OFF If any lamp remains ON immediately stop the engine and contact your local KIOTI d...

Page 90: ...arts 3 The preheat post heat function and glow plug indicator do not operate when the coolant temperature is 30 86 or higher In this case the engine can be started without the preheat operation 4 In c...

Page 91: ...nd hazard warning lamps can be operated without the key in the key switch Therefore special care must be taken to prevent the battery from dis charging IMPORTANT Enter or leave the vehicle through the...

Page 92: ...e seat belt during driving Also be sure the seat belt is not twisted A twisted or improp erly fastened seat belt may not protect an occupant properly in an accident The seat belt should go around your...

Page 93: ...cle set the shift lever into the L position or the 4WD 2WD lever into the 4WD position in advance Practice starting and stopping the vehicle with the pedals and levers until getting used to these cont...

Page 94: ...eather increase the warming up time to 10 minutes 3 If it is very cold warm up the en gine for approx 15 minutes 4 The engine throttle can be open for 50 in order to shorten the warming up time 5 The...

Page 95: ...ery 1 Check that the voltage of the dis charged battery is the same as the voltage of the other vehicle for jump start Specification for this vehicle 12 V 2 Check the length of the jumper cables and p...

Page 96: ...n replace it or check the charging system such as the alternator Depress the brake pedal to control the driving speed 1 Release the accelerator pedal completely 2 Depress the brake pedal evenly and fi...

Page 97: ...roperty from a ma chine runaway With the engine off the ve hicle may move unexpectedly regardless of the gear shift position Before leaving the vehicle cer tainly apply the parking brake to prevent ma...

Page 98: ...ving in this circumstance observe the fol lowing 1 Slow down before you enter a slip pery area 2 Before entering a slippery area move the shift lever to the L po sition and 2WD 4WD lever to the 4WD po...

Page 99: ...ing The driver and all occupants should wear the seat belts If the dif ferential lock system is used during turning on a normal road with suf ficient friction the durability of the in ternal gears rel...

Page 100: ...ackward uphill if necessary 4 This vehicle is equipped with the CVT Continuous Variable Trans mission there is no engine brake function Therefore make sure to depress the brake pedal to reduce the spe...

Page 101: ...e brakes while driving on a downhill road causes braking performance to decrease due to overheating of the brak ing device and can lead to accidents On long downhill roads be sure to use a lower gear...

Page 102: ...ident WARNING Salty water corrodes paint and exterior parts of the vehicle Make sure to wash the vehicle thoroughly with tap water If any part is corroded by salty sea water it may not be cov ered by...

Page 103: ...e or person behind the vehicle before driving backward Also keep the speed slow WARNING Observe the following when driving on a road 1 It is recommended to attach the Safety lamp kit If equipped from...

Page 104: ...cle 3 The max load limit for the vehicle is 500 kg 1100 lbs Make sure to keep under this specified limit Otherwise steerability and brak ing performance are degraded and you may lose control of the ve...

Page 105: ...ge the cargo bed parts and lead to an accident due to the object rolling on the cargo bed Make sure to secure any cargo firmly If loading cargo excessively or unevenly you can lose steer ability and b...

Page 106: ...he cargo bed 1 Hydraulic Lever 2 Lever Lock Bracket A Up B Down C Floating 1 Hydraulic Cylinder UUVO463A UUVO446A UUVO517A Make sure to check the ground condition before driving back wards to unload A...

Page 107: ...ing to an accident if towing more than speci fied 2 The max vertical load applicable to the tow hitch is 50 daN 110 lbs which is 10 of the total towing load limit If this specification is not met the...

Page 108: ...r to the L position and the 2WD 4WD lever in the 4WD position UUVO519A 5 After getting onto the transporting vehicle apply the parking brake firmly and secure the vehicle onto the body frame or bracke...

Page 109: ...ad driving through water or driving to load or unload the ve hicle to the transporting vehicle 4WD operation UUVO520A 2 When moving the 2WD 4WD lever push up the detent knob with a fin ger and then mo...

Page 110: ...ock UUVO521A On hard firm ground the differential system should be unlocked to secure safe turning When the wheel on one side is on a slippery surface such as mud or icy road the wheels on a slippery...

Page 111: ...cargo on the cargo bed Therefore support the upper side of it with both hands when pushing the latch lever H11O585A UUVO522A 2 Keep your feet as far as pos sible as any object can fall off the cargo b...

Page 112: ...MEMO MEMO UD130 MEC2230SW 05 indd 28 2015 10 28 4 46 44...

Page 113: ...REPLACEMEnT PARTS 6 Essential replacement part 6 2 Oil and fluid 6 2 Filters 6 2 Belts and rubber parts 6 3 eLECTRIC PARTS 6 3 6 UD130 MEC2230SW 06 indd 1 2013 12 18 7 15 59...

Page 114: ...intenance intervals Refer to chapter 7 Maintenance Essential replacement part Oil and fluid NO ITEM SPECIFICATION CAPACITY 1 Engine Oil SAE 15W40 3 0 8 45 2 Gear Box DAEDONG UTF55 Exxonmobil Mobilflui...

Page 115: ...0 PART NO DESCRIPTION QTY 1 E5205 32091 Engine Oil Filter 1 2 84612 4316 0 Fuel Filter Element 1 3 T2350 11641 Air Filter 1 N0 PART NO DESCRIPTION QTY 1 E5760 72532 Fan Belt 1 2 U3215 29081 CVT Belt 1...

Page 116: ...MEMO MEMO UD130 MEC2230SW 06 indd 4 2013 12 18 7 16 00...

Page 117: ...ONS K 7 17 Checking fuel FILTER L 7 18 Bleeding fuel line M 7 19 Checking injection nozzle and fuel injection pump N 7 21 Cleaning radiator core O 7 21 Checking coolant in auxiliary coolant tank P 7 2...

Page 118: ...and replacing fuse AF 7 39 Main fuse slow blow fuse AG 7 40 Aligning wheel and checking wheel nut AH 7 41 Checking differential lock cable AI 7 41 Checking shiftand 4WD cables AJ 7 42 Using Biodiesel...

Page 119: ...O P Q Seat Belt Check the condition of seat belt and mounting hardware Tires Check for wear damaged tires and air pressure Check wheel hub nuts are tightened Parking Brake condition Check operation a...

Page 120: ...k L M 5 Air cleaner filter Check H Replace 6 Air intake hose connection and filter body anti dust valve Check I 7 Valve clearance Check 8 Injection nozzle Check N 9 Spark arrester Check R 10 Coolant R...

Page 121: ...rear wheel and parking brake pads Check AA AC 19 Suspension mounting bushing play and mounting rubber Check AC 20 Leakage from shock absorber Check AC 21 Wheel hub bearing clearance Check 22 Wheel hub...

Page 122: ...thylene glycol Pure water 50 50 3 Engine oil 3 2 0 9 SAE 15W40 4 Gear Box Oil 0 9 0 24 DAEDONG UTF55 Exxonmobil Mobilfluid 424 Exxonmobil Hydraulic 560 Shell Donax TD 5 Front differential case oil 0 6...

Page 123: ...inspection shield This vehicle is designed so that it is easy to access the inspection points for service Most of regular services can be performed by opening the in spection shield under the seat sea...

Page 124: ...ent Most of the engine services includ ing engine oil change and head cover repair can be performed by opening the seat cushion 1 Pin KUVO704A UUVO463A 1 Hydraulic Lever 2 Lever Lock Bracket A Up B Do...

Page 125: ...onnects the gearbox and rear axle Raise the cargo bed and then ap ply grease to the greasing points It is recommended to use NLGI grade No 2 grease 1 Grease Fitting Rear axle drive shaft UUVO707b The...

Page 126: ...the spline area of front axle drive shaft around the gear box Raise up the cargo bet to feed the grease to this fitting UUVO778a UUVO779a The remaining 12 are located in the rear suspension section Re...

Page 127: ...If the oil level is above the MAX limit drain some oil through the drain plug 7 Insert the dipstick to its end and close the inspection shield H11O606A 1 Oil Dipstick A MAX Limit B MIN Limit Checking...

Page 128: ...n shield and seat cushion UUVO709A 1 Oil Filter 5 Remove the oil filter through the inspection shield and discard it 6 Apply a thin film of oil to the rub ber O ring of a new oil filter Then install i...

Page 129: ...at cushion and in spection shield to their original positions dust valve G 1 Park the vehicle on level ground and apply the parking brake firmly 2 Stop the engine and raise the cargo bed In case the h...

Page 130: ...hout passing through the air filter could enter the system for a long period of time resulting in short ening the service life of the engine Carry out the check according to the service intervals in t...

Page 131: ...it inspected by your KIOTI Dealer 1 Park the vehicle on level ground and apply the parking brake firmly Checking CVT belt J 2 Stop the engine remove the seat cushion and remove the side cover on the...

Page 132: ...but leave the muffler in place 1 Exhaust Pipe 2 Muffler UUVO718A 6 Remove the air hoses 1 and 2 from the CVT cover 1 Air Hose 1 2 Air Hose 2 UUVO719A 7 Remove the CVT cover 1 CVT Cover UUVO720A UD130...

Page 133: ...contact your KIOTI Dealer 1 CVT Belt UUVO721A 9 If foreign materials are caught in the components such as the CVT belt or CVT pulley or there is dust inside the CVT cover clean thor oughly with vaccum...

Page 134: ...ic dumping kit is installed raise the car go bed before stopping the en gine 1 Fuel Filter 2 Filter Bowl UUVO723A 3 Check for any water or foreign materials on the bottom of the fuel filter cup 1 Fuel...

Page 135: ...for leakage by turning the cock to the ON position and start ing the engine when the fuel is filled up to 80 of the filter cup 9 If engine cannot be started this could be due to air in the fuel line B...

Page 136: ...ump 8 Bleeding Bolt 9 Nozzle Holder Nut 6 Unscrew the bleeding bolt 1 slightly and crank the engine Check that air comes out of the gap 7 When air bubbles are not seen any more in the drained fuel scr...

Page 137: ...g injection nozzle and fuel injection pump N The injection nozzle and injection pump can be inspected only by a qualified service personnel For detailed information contact your KIOTI Dealer Cleaning...

Page 138: ...onsistent Perform the following steps to check the auxiliary coolant tank 1 Auxiliary coolant tank A MAX Limit B MIN Limit UT3O728A 1 Park the vehicle on level ground and apply the parking brake firml...

Page 139: ...PORTANT 7 1 Park the vehicle on level ground and apply the parking brake firmly 2 Stop the engine and let the engine cooled down sufficiently 3 Open the hood Changing coolant Q 1 Radiator Cap UUVO729A...

Page 140: ...olant from the en gine by removing the engine cool ant drain plug UUVO733A 9 Loosen the air bleeder bolt for fast drain 10 Disconnect the hose from the bottom of the auxiliary coolant tank to drain th...

Page 141: ...re tightening the bleeder bolt to make sure no air left in hoses 17 Make sure every plugs and caps for cooling by system is inplaced firmly 18 Test run the engine to find any leakage 19 The coolant mi...

Page 142: ...ition with a finger bent slightly If you cannot reach the oil it means the oil level is low Add oil as needed to fill 6 If the color or viscosity of the oil is not normal or it is at the oil change in...

Page 143: ...iciently 3 Raise the hood and support it with the support rod Checking and changing front axle oil T 10 Check the oil level by performing the step 5 in the previous page If the oil level is normal ins...

Page 144: ...interval change the oil UT3O777A 1 Drain Plug 7 To change oil place a container with wide opening under the drain plug Then remove the drain plug 8 After draining all the oil install the drain plug fi...

Page 145: ...ear axle oil U 3 Clean around filler plug then re move the filler plug 4 Check that the differential case surface is not hot Then check the oil level and condition with a finger bent slightly If you c...

Page 146: ...s page If the oil level is normal install the filler plug 10 Wipe the differential case and its surrounding with a rag thoroughly 11 Test drive the vehicle for 5 to 10 minutes to check for leakage 1 P...

Page 147: ...gine 3 Open the hood and support it Checking steering rack boots and ball joint W 1 Steering Rack Boot 4 Check the steering rack boots to see if torn or have a sign of leak age UUVO742A 1 Tie Rod End...

Page 148: ...e hood and support the hood Checking brake fluid X 1 Brake Fluid Tank A MAX Limit B MIN Limit 3 Clean the brake fluid tank and its surrounding thoroughly 4 Check the brake fluid level is be tween the...

Page 149: ...e play of the brake pedal According to the measure ment adjust the length of the mas ter cylinder rod 1 1 Master Cylinder Rod UUVO745A Checking brake pad Z 1 Park the vehicle on level ground and apply...

Page 150: ...el on the other side should be replaced 6 Check the brake pads on the oth er axle using the same procedure 7 Check if the brake disc is abnor mally worn 8 If the brake pads should be re placed with ne...

Page 151: ...ormal wear is found on the disc contact your KIOTI Dealer Adjusting suspension AB 1 Park the vehicle on level ground and apply the parking brake firmly 2 Unscrew the nuts of one of the rear wheels onl...

Page 152: ...spring load and stroke UUVO750A 6 After adjustment install the wheel and tighten the wheel nuts firmly Checking suspension shock absorber AC 3 Check for any sign of oil leakage on the shock absorbers...

Page 153: ...ice the battery and never add electrolyte to the bat tery Doing so will not be covered by your warranty Therefore when checking the battery observe the fol lowing 1 Keep the battery and its terminals...

Page 154: ...see your doctor WARNING The battery gas is dangerous enough to cause explosion Do not smoke near the battery Do not leave the battery near flame or spark Do not touch the both termi nals of the batte...

Page 155: ...ll out the bulb 5 When installing a new bulb be careful not to touch its glass Dura bility of a bulb can be deteriorated 6 Tighten the mounting screws and install the rubber cover firmly 1 Bulb 2 Rubb...

Page 156: ...he switch to the START position the first thing to inspect is the main fuse 1 Remove the engine inspection shield 2 Check if the yellow slow blow fuse installed to the positive start motor cable is bl...

Page 157: ...en lower the hydraulic jack so that the ve hicle chassis sits on the stand 4 Unscrew the wheel nuts complete ly to remove the wheel 5 After reinstalling the wheel after inspection tighten the wheel nu...

Page 158: ...y It is normal that the other wheel rotates in the same direction 6 Set the differential lock lever to the Unlock position and rotate one of the wheels manually It is normal that the other wheel rotat...

Page 159: ...OTI Dealer Adjusting belt tension AL The engine belt drives the alternator and coolant pump If the tension of this belt is below the specification the alternator efficiency decreases resulting in insu...

Page 160: ...oosen the adjusting bolt and make adjustment Then measure the tension again 7 After adjustment tighten the hinge bolt firmly Check the adjusting bolt is tightened as well Washing AM It is recommended...

Page 161: ...8 STORAGE AND DISPOSAL 8 vehicle sTORAGE 8 2 daily storage 8 2 Long term storage 8 2 Using vehicle after long term storage 8 3 Disposal 8 4 UD130 MEC2230SW 08 indd 1 2013 12 18 7 22 20...

Page 162: ...the vehicle is not to be used for a long period of time This is to operate the vehicle again with minimum prepara tion after long term storage 1 Check the bolts and nuts for loose ness and tighten if...

Page 163: ...Check the tension of the fan belt 4 Check all fluid levels including the engine oil gearbox oil front rear differential case oil engine coolant and brake fluid 5 Remove grease from the exposed cylinde...

Page 164: ...hen changing the oil or coolant by yourself be careful not to spill it and dispose used oil and coolant properly according to the appli cable regulations 2 Never leave or discard the expired vehicle b...

Page 165: ...TROUBLESHOOTING vehicle Troubleshooting 9 2 9 9 UD130 MEC2230SW 09 indd 1 2013 12 18 7 25 06...

Page 166: ...operation such as preheat relay controller Extra manual preheating is required in extremely cold weather Insufficient fuel Air in fuel line loose fuel line clamp or pinched fuel line Water or foreign...

Page 167: ...il Incorrect injection of injection nozzle or carbon accumulated onto it N Improper valve clearance 3 Engine power is insufficient knocking vibration smoke Excessive engine oil overfilling water or hy...

Page 168: ...is overheated Clogged radiator grille and core O Insufficient or leaking coolant loose hose connection Q Broken cooling fan Defected temperature sensor Improper mixing ratio of antifreeze Defected rad...

Page 169: ...ated engine 5 Engine stops abruptly during operation Engine oil leakage Q Coolant leakage Q Faulty solenoid Injection pump malfunctioning 6 Electrical device is malfunc tioning parts related to prehea...

Page 170: ...tart and stop lack of time to charge Excessive electricity use from external device additionally attached device such as implement Prolonged cranking in severe condition Expired battery 8 Vehicle cann...

Page 171: ...D not used Worn CVT belt J K 12 Vehicle cannot reach its max speed Worn CVT belt J K Improperly adjusted accelerator pedal cable engine cannot reach its full speed 13 Braking force is insufficient Wet...

Page 172: ...and contamination due to torn steering rack boots W 17 Steering wheel is not operated smoothly Faulty steering knuckle W Improperly adjusted toe in Excessive steering wheel play 18 Hydraulic pressure...

Page 173: ...10 INDEX index 10 2 10 UD130 MEC2230SW 10 indd 1 2015 10 28 11 54 16...

Page 174: ...NANCE 1 24 CHANGING COOLANT Q 7 23 CHANGING ENGINE OIL AND FILTER F 7 12 CHECK ITEM 5 2 CHECKING AIR HOSE AND CLAMP I 7 14 CHECKING AND CHANGING FRONT AXLE OIL T 7 27 CHECKING AND CHANGING GEARBOX OIL...

Page 175: ...S AND STORAGE BOXES 4 32 CUSHION STRENGTH ADJUSTMENT 4 26 D DAILY CHECK CHART 7 3 DAILY INSPECTION 5 2 DAILY INSPECTION 7 7 DAILY STORAGE 8 2 DECALS 1 21 DIFFERENTIAL LOCK LEVER REAR WHEEL 4 21 DIFFER...

Page 176: ...P 4 6 HEADLAMP SWITCH 4 11 HEADREST IF EQUIPPED 4 28 HILL INCLINED SIDEWARD 5 16 HOOD 4 5 HORN SWITCH 4 13 HOW TO DRIVE 5 7 HOW TO WARM UP ENGINE 5 10 I INDEX 10 1 INSTRUMENT PANEL 4 15 J JUMP START 5...

Page 177: ...AUTIONS DURING OPERATION 1 4 PRE OPERATION 5 2 PROPER INFLATION PRESSURE 4 39 PROTECTING PLASTIC AND PAINTED SURFACE AO 7 44 R RAISING CARGO BED C 7 8 REAR HITCH RECEIVER 4 6 REAR SCREEN IF EQUIPPED 4...

Page 178: ...1 TURN SIGNAL LAMP 4 18 TURN SIGNAL LAMP SWITCH 4 12 TURNING 5 15 U UNLOADING 5 22 UPHILL AND DOWNHILL 5 16 USING BIODIESEL AK 7 43 USING VEHICLE AFTER LONG TERM STORAGE 8 3 V VAPOR LOCK 4 24 VEHICLE...