KIPI ecoMAX360P1-C, Installation And Operating Manual

Page 1: ...NSTALLATION AND OPERATING MANUAL ISSUE 1 1_EN 11 2020 ecoNET300 ecoNET apk ecoNET app www econet24 com ecoSTER200 ecoSTER TOUCH eSTER_x80 eSTER_x40 functions available in the additional module B devices are not the standard equipment of the controller ...

Page 2: ...llation etc check if the controller is not connected to the mains Installation should be done by a person with appropriate electrical qualifications Improper cables connection could result in the controller damage The controller cannot be used in steam condensation conditions and cannot be exposed to water ...

Page 3: ...ITIONS OF STORAGE AND TRANSPORT 23 12 THE CONTROLLER INSTALLATION 23 12 1 ENVIRONMENTAL CONDITIONS 23 12 2 INSTALLATION REQUIREMENTS 23 12 3 INSTALLATION OF MODULE 23 12 4 CONNECTING ELECTRICAL SYSTEM 24 12 5 ELECTRIC SCHEME 26 12 6 CONNECTION OF TEMPERATURE SENSORS 28 12 7 CONNECTING WEATHER SENSOR 28 12 8 TEMPERATURE SENSORS CHECKING 29 12 9 OPTICAL SENSOR CONNECTION 29 12 10 MIXERS ROOM TEMPERA...

Page 4: ...heating of the boiler the flame going back to the fuel feeder etc The controller is intended for boiler manufacturers Before applying the controller a boiler manufacturer should check if the controller s mating with the given boiler type is proper and whether it can cause danger The controller is not an intrinsically safe device which means that in the case of malfunction it can be the source of a...

Page 5: ...l We are not responsible for any damages caused by failure to observe these instructions 4 Storage of documentation This assembly and operation manual as well as any other applicable documentation should be stored diligently so that it was available at any time In the case of removal or sale of the device the attached documentation should be handed over to the new user owner 5 Applied symbols In t...

Page 6: ...6 ...

Page 7: ...USER SETTINGS ecoMAX360P1 C ...

Page 8: ...ode Off Priority No priority HUW cont hysteresis HUW disinfection Night time decrease Boiler HUW container Mixer Circulation pump Off Reduction value Schedule Sommer Winter SUMMER mode Summer Winter Auto Activ temperature SUMMER Deactv temperature SUMMER Mixer settings 1 2 5 Preset mixer temp Mixer room thermostat Weather control mixer Heating curve mixer Curve shift Room temp factor General setti...

Page 9: ...re during loading the hot water boiler HUW boiler preset temperature increase from mixer circulation activation of weather control for the boiler circuit 5 signaling blowing operation 6 signaling fuel feeder operation 7 signaling boiler pump central heating pump operation 8 signaling central heating pump operation HUW 9 measured temperature of hot water tank HUW 10 preset hot water HUW tank temper...

Page 10: ...oller Boiler settings Preset boiler temp Mixer settings 1 2 Preset mixer temp The parameter value Preset boiler temp is by controller bypassed when the preset boiler temperature is controlled by weather sensor Regardless of that the preset boiler temp is automatically increased to load the hot user water tank and power heating circuits of mixers 8 5 FIRING UP mode The FIRING UP mode is for automat...

Page 11: ... It is possible to configure volumes hysteresis H1 and H2 in such a way that modulation is done without intermediate position That means switching from MAX to MIN with omission of Aver power Hysteresis of power levels Operation in Fuzzy Logic mode In Fuzzy Logic mode the controller automatically regulates burner power to allow boiler operation in such a way to maintain its temperature on preset le...

Page 12: ...of preset boiler temperature below preset temperature diminished by boiler hysteresis Boiler hysteresis 8 11GRATE Some boilers have an additional grate to burn other fuels such as wood waste etc To activate the grid move the parameters available in the menu Boiler settings Boiler oper Mode from Pellet to Grate In the grate mode fuel feeder is turned off The combustion process is regulated by the b...

Page 13: ...ot water Once a week at night in Monday at 2 a m the controller increases temperature of HUW container After 10minutes of keeping the silo at 70ºC the HUW pump is deactivated and the silo returns to its normal operation It is not advisable to activate disinfection function while the service of HUW is deactivated 8 18 Mixer circle settings Mixer circuit support is only available when an additional ...

Page 14: ...ctor 10 Example Preset temperature in heating room set in room panel 22ºC Measured temperature in room using room panel 20ºC Room temperature factor 15 Preset mixer temperature will be increased by 22ºC 20ºC x 15 10 3ºC Correct value of parameter must be found room temperature factor The bigger value of factor the bigger correction of preset boiler temperature factor When set on value 0 preset mix...

Page 15: ... of preset temperature in selected time intervals is indicated by the symbol on the main screen To activate time intervals set the parameter Night time decrease for the given heating circuit to ON The parameter Reduction value set the temperature reduction one for all time intervals Night time decreases can be defined separately for every day of the week set Schedule Select temperature reduction a...

Page 16: ...esponds to full level of fuel then set value of parameter Boiler settings Fuel level Fuel level calibration Fuel level 100 In main window the indicator will be set on 100 The calibration process is marked with a pulsating fuel level indicator The indicator will pulsate until programming point referring to minimum fuel level Decreasing level of fuel in the silo should be monitored constantly When f...

Page 17: ...h room thermostat function The thermostat and room panel simultaneously provides useful information among others such as information about the fuel level burner operation status signals alarms allows to set the controller parameters its modes of operation also serves as an additional boiler control panel 8 28Cooperation with the Internet module The controller can work together with ecoNET300 Web m...

Page 18: ...18 ...

Page 19: ...19 INSTALLATION AND SERVICE SETTINGS ecoMAX360P1 C ...

Page 20: ... HUW pump 10 HUW temp sensor 11 HUW tank 12 burner feeder stoker 13 burner fan 14 main fuel feeder RECOMMENDED SETTINGS Parameter Setting MENU Preset boiler temp 75 80 C Boiler settings Min boiler temp 65 C Service settings Boiler settings Boiler inc by HUW and Mixer 5 20 C Service settings CH and HUW settings Boiler room thermostat eSTER T1 Service settings Boiler settings 1 The presented hydraul...

Page 21: ...pport CH ON Service settings Mixer 1 settings Max mixer 1 temp 70 C Service settings Mixer 1 settings Mixer 1 heating curve 0 8 1 4 Mixer 1 settings Mixer 1 weather control ON Mixer 1 settings Mixer 2 support Floor on Service settings Mixer 2 settings Max mixer 2 temp 45 C Service settings Mixer 2 settings Mixer 2 heating curve 0 3 0 8 Mixer 2 settings Mixer 2 weather control ON Mixer 2 settings M...

Page 22: ...ng start temperature 50 C Service settings Buffer settings Loading end temperature 75 C Service settings Buffer settings Mixer 1 support CH ON Service settings Mixer 1 settings Max mixer 1 temp 70 C Service settings Mixer 1 settings Mixer 1 heating curve 0 8 1 4 Mixer 1 settings Mixer 1 weather control ON Mixer 1 settings Mixer 2 support Floor on Service settings Mixer 2 settings Max mixer 2 temp ...

Page 23: ...al current consumption depends on the devices connected to the controller 5 After installing all cable clamps transport the device cannot be exposed to vibrations greater than those typical of normal road transport 12 The Controller installation 12 1 Environmental conditions Due to the risk of fire is prohibited to use the controller in explosive gas and dust enviroment e g coal Controller should ...

Page 24: ...rfaces which temperature exceeds cables nominal operating temperature Terminals L N 1 11 are designed to connect devices supplied by the mains 230 VAC voltage Terminals 12 25 G2 are designed to work with low voltage devices 15 VDC Connection of the 230 VAC mains voltage to terminals 12 25 or to transmission terminal G1 results in the controller damage and poses a threat of electrocution For safety...

Page 25: ...oller terminal cover arrange the wires so that their insulation is not damaged by cutting the cover edge or by screws securing the cover Excess wires in the terminal box are not allowed In case of using the version with STB device before making the montage and wiring it is strongly recommended to take out the 2 STB capillary from inside the clamp box using 1 catch as show on the picture below Desc...

Page 26: ...mp PB boiler pump FV rotary burner cleaning motor I igniter FH burner feeder stoker BT boiler temperature sensor type CT4 WS external temperature sensor weather type CT4 P or CT6 P FS feeder temperature sensor type CT4 OS flame optical sensor type OCP CWU HUW temperature sensor type CT4 T standard room thermostat type NO NC DZT additional thermal protection type DZT 1 optional ISM_xSMART radio mod...

Page 27: ...RT2 standard mixer 1 and 2 room thermostat type NO NC RELAY relay 6 VDC H mod B voltage output for alarm device or reserve boiler L N PE mains power 230 VAC GR earthing PM1 mixer 1 pump PM2 mixer 2 pump SM1 mixer 1 servomotor SM2 mixer 2 servomotor PC circulation pump CPU controlling FU fuse A main controller connect exclusively with two wires do not connect with four wires as it may lead to damag...

Page 28: ...tem Wires of temperature sensors are heat resistant to the temperature not exceeding 100 C 12 7 Connecting weather sensor The controller cooperates only with a weather sensor of the CT4 P or CT6 P type The use of other types of temp sensors is prohibited The sensor should be installed on the coolest wall of the building Usually it is the northern wall under the roof The sensor should not be expose...

Page 29: ...tion will be incorrect 12 10 Mixers room temperature connection Room thermostat connected to module B after disconnecting contacts reduces preset temperature of the value of reduction the preset temperature of the mixer from the thermostat Parameter is in the menu Mixer settings 1 2 Mixer room temperature Value of parameter should be chosen in such a way that after activating room thermostat tempe...

Page 30: ...witching off the controller stops giving voltage to terminals 30 31 which should activate the additional boiler Switching the controller into Boiler Off mode causes deactivating the additional boiler An example electrical scheme of the switching valve servo 1 additional B module 2 reserve boiler 3 relay 6 VDC 5 switching valve servo 12 12 Connection of alarm signaling The controller can report ala...

Page 31: ... is minimal in controller it is position 0 OFF Remember the position in order to later verification of proper connection Disconnect the electrical power to the controller Connect electrical power to mixer servomotor with the controller and value servomotor producer s documentation Do not confuse opening direction with closing direction Connect electrical power to the controller and switch it into ...

Page 32: ... controller on terminals 19 20 cooperates with a universal room thermostat NO NC when setting the parameter Service settings Boiler settings Thermostat select Universal Shorting the thermostat contact causes heating Wireless room thermostat panel Wireless radio connection of the eSTER_x40 room thermostat or eSTER_x80 room panel requires connection to the ISM_xSMART radio module controller in accor...

Page 33: ...to connect room panel should be min 0 5 mm2 Max length of wires should not exceed 30 m This length may be longer if the wires used have cross section area larger than 0 5 mm2 12 18 Connecting of Internet module The ecoNET300 Web module should be connected using the ecoLINK2 interface to the G2 controller socket according to the electric scheme Then enter the menu General settings WiFi and configur...

Page 34: ...ion Supervision time Boiler output Cycle time Blow in output Grate Flush time Superv Flush period Sup Min airflow output Fuel detection time Max burner temp Boiler settings Thermostat select Min boiler temp Max boiler temp Boiler cooling temperature Thermostat function Off burner Off pump Off all Exch clean alarm Reserve boiler Parameter A B C FL CH and HUW settings CH activation temp CH stand loa...

Page 35: ...bliged to calibrate fuel level The controller process this data if calibration process of fuel level was not done After successful calibration of fuel level the controller does not process this value Burning off Burning off max time After this time the controller goes to STOP mode in spite of the fact that the controller detects flame Burning off min time Burning off will last at least this time i...

Page 36: ...off when the room thermostat of the boiler operates without switching off the boiler pump Off pump the boiler pump will be turned off when the room thermostat of the boiler operates without switching the boiler off Off all the boiler and boiler pump will be switched off when the room thermostat of the boiler is activated Exch clean alarm The parameter determines after what amount of fuel burned wi...

Page 37: ...r cycle is not limited mixer is fully opened during alarms i e boiler overheating Attention do not activate this option when installation is made of pipes sensitive to high temperature In such situations it is recommended to set mixer service on Floor Floor on Is used when mixer cycle powers floor installation Maximum power of mixer cycle is limited to value of parameter max preset mixer temperatu...

Page 38: ...ments of servomotor which can shorten its long life usage Regulation is undertaken only when measured temperature of mixer cycle will be higher or lower than preset value by the value bigger than Mixer input dead zone 14 6 Other parameters Parameter Description Show advanced setup Options available YES displays hidden parameters which edition is not recommended NO hides hidden parameters Service c...

Page 39: ...r 15 3 Boiler temp sensor damage Alarm appears by boiler sensor damage and by exceeding measuring scope of this sensor When alarm appears the boiler is activated The sensor is to be checked and replaced if necessary The alarm can be deleted by alarm confirmation or activating and deactivating power to the controller Checking the temperature sensor is described in point 12 8 15 4 Feeder temp sensor...

Page 40: ...immobilization due to scaling Therefore during a break in the boiler operation the controller supply should be connected and the controller should be put into STOP mode 17 Replacement of components 17 1 Fuse replacement Replacement of the fuse may only be performed by an authorized person with precautions related to the risk of electric shock The mains fuse is located under the controller housing ...

Page 41: ...g does not provide fuel Check if feeder wires are correctly connected to terminals If temperature limiter STB is connected to terminals 1 2 then check if the circuit is not cut off due to boiler overheating Check if feeder engine is not broken or damaged In case when engine work can be heard and fuel is not provided check the feeder with its user manual Fuel is not burnt off completely there are n...

Page 42: ...42 ...

Page 43: ...43 ...

Page 44: ...44 ul Obornicka 71 62 002 Suchy Las Poland Phone 48 61 811 70 37 biuro kipi pl www kipi pl National Waste Database No 000179569 ...