Kipor KDD03, Operation Instructions Manual

5 Maintenance                                                                                                                                                                                 

Chapter 5   Maintenance  

 
5.1 Check   

In order to use this machine safely and prevent 
any troubles, please carry out frequent check and 
periodic maintenance before use. The time in this   
instruction book is stipulated by manufacturer. 
Therefore, your maintenance shall be subject to 
this time point.   
 

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 General instruction for maintenance and 

check  

1. In case of any difficulties or confusion, please 
consult your local distributor or appointed 
company for detailed structural functions. 
2. Clean up the vehicle for check any 
abnormities. Particularly those grease filling parts 
and engine oil gauge to prevent any impurities 
from entering. And prevent water splashing on 
electrical device. 
3. Select clean place to check and replace 
engine oil and apply clean containers to prevent 
any impurites. 
4. Park the vehicle at smooth ground, check its oil 
level and fill in fuel. Please use the grease with 
same brand name.   
5. It’s dangerous to drain oil or water or replace 
filter immediately after parking; so carry out these 
after complete cooling. In case of cold engine oil, 
warm up it slightly and then drain it out.   
6. Carry out exhaust operation after replacement 
of oil or filter element. 
7. For filling opening with filter screen, do not 
remove the screen and fill. 
8. Clean up the used lubricant after filling. Any 
sands or wastes adhered on machine may 
accelerate wearing.   
9. When carry out engine oil and filter 
replacement, check drained oil and used filter for 
any metal powders and impurities. 
10. Please apply incombustible cleaning agent or 
light oil for cleaning of parts. 

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    Safety precautions for maintenance 

* Prevent poisoning of exhaust gas while the 
motor is working indoor. Pay special attention to 
ventilation measures. 
* Do not carry out check or maintenance during 
driving of vehicle or working of motor. 

* Before check or maintenance, put front and rear 
operation rod at [Neutral position] and parking 
brake. Let the shovel contact with ground, and put 
shovel control rod on [Neutral position] to stop 
engine working. lock shovel control rod with 
locking button and pull out the starting key. 
* Lock connecting rod with connection device and 
fix front support (front bridge) and rear support 
(rear bridge). 
* Install fixed cushion on wheel. 
* Remove connection of battery joint while 
carrying out check and maintenance of electrical 
system. 
* Do not use scrub tools instead of appropriate 
ones.  
* No smoking while check and maintenance of 
fuel system of filling fuel. 
* Keep cloth with grease and combustible oil at 
safety place without smoke. 
* Wear helmet, safety glasses, respirator and 
other safety protection device as per check and 
maintenance instruction. 

 
5.2 Inspection before starting up   

Carry out inspection of machine before starting up 
to prevent any troubles. 
1. Walk around the vehicle and check for any 
trails oil and water leakage. In case of any 
leakage (joint of high-pressure pipe, hydraulic 
cylinder and fuel system pipes), find out detailed 
position and stop it. If still confusion, please ask 
your local distributor or appointed service 
company to do so. 
2. Check all bolts and nuts for any loosen; if such 
loosened parts are found, tighten it immediately 
(particularly bolts of wheel hubs). 
3. Check electrical wirings for any disconnection, 
short circuits and loosened joints. 

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