KIRLOSKAR KMW Univator, Operator'S And Service Manual

Page 1: ...Operator and Service Manual Cum Spare Parts Catalogue Farm Mechanisation Business Unit...

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Page 3: ...ble free This manual contains the use and maintenance instructions along with the list of the parts supplied as spares for the UNIVATOR This booklet also contains the warranty policy for UNIVATOR and...

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Page 5: ...17 18 3 5 Changing Rotor Speed 20 3 6 Adjustment of Working Depth 20 3 7 Adjustment of Rear Bonnet 4 0 Maintenance Servicing Repair 1 4 1 Precautions 2 1 4 2 Lubrication 2 1 4 3 Daily Maintenance Chec...

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Page 7: ...your data along with the date of purchase and original Invoice warranty coupon in Safe Place and communicate these in case you need any service related help or resolution to query 1 0 05 CHASSIS NUMBE...

Page 8: ...ion or design without prior notice and without liability The features shown do not necessarily show the machine equipment in its standard form E OE Basic Speci cations Univator Model Cutting Length Wi...

Page 9: ...UNIVATOR MANUAL 1 3 NOMENCLATURE 1 0 Univator Front Side Univator Rear Side 07...

Page 10: ...teners Lubricants 5 The retail purchaser shall be required to make a thorough examination of the Products prior to the purchase The Authorized Dealer are in no way the legal agent of the Company and h...

Page 11: ...tered from the unit Any attempt is made to have the repairs executed by a person other than the company s or its authorized representatives Any defect is not informed immediately to the company or its...

Page 12: ...in lieu of all other Warranties express or implied and no person agent or representative of the Company is authorized to give any other warranties on the Company s behalf or to assume for it any other...

Page 13: ...ne or allow anyone to come near machine when under in uence of intoxicants like alcohol etc 2 2 SAFETY INSTRUCTIONS Read the Operation Maintenance manual Before using the machine Danger to hand and ng...

Page 14: ...y out interventions of maintenance or repair requiring a particular knowledge of the machine its functioning safety measures methods of intervention and who are in a position to recognize the potentia...

Page 15: ...country 13 Comply with the maximum permissible weight on the axle of the tractor the total adjustable weight shipping regulations and the Highway Code 14 Always become familiar with the controls and t...

Page 16: ...e 30 Set the control lever of the hydraulic lift to the locked position during road transport with the implement raised When hoisting from the ground the joints of the Cardan shaft are bent to more th...

Page 17: ...achine or replacing the hoe blades with the implement raised 47 Before working on the cutting tools disengage the P T O switch off the tractor engine engage the hand brake and check that the blades ar...

Page 18: ...ardan shaft carefully read the booklet supplied by the Manufacturer 3 3 2 Manufacturer declines all responsibility for operations carried out on the Cardan shaft if the speci c Instructions supplied b...

Page 19: ...haft In that case before doing anything consult the Manufacturer for the eventual adaptation Hitch the machine to the tractor and stabilize the tractor s third point with the device set up for that pu...

Page 20: ...ctor or machine as necessary or at least considerably attenuate the jolts to which the drive line shaft is subjected during the lifting phase If errors have been committed disengage the tractor s P T...

Page 21: ...t of the gears Use the available shims insert the circlip to achieve the above condition 3 5 9 Replace the gasket if damaged Remount the cover with the gasket place the bolts with spring washers tight...

Page 22: ...ear bonnet by moving the arm of shock absorber in one or more positions See Fig B for Bonnet Adjustor Depending on the soil tractor condition the position of rear bonnet determines the quality of pulv...

Page 23: ...placement of component or assembly must be carried out or made by a trained person only It is always recommended to use genuine spares 4 2 LUBRICATION 4 2 1 Check the gearbox vent cap for any blockage...

Page 24: ...e any damaged or worn parts 4 5 4 Fully clamp all screws and bolts particularly the ones that x the tines 4 5 5 Thoroughly grease the implement and protect it with a plastic sheet Store it in a dry pl...

Page 25: ...e soil Stoned Field Remove Stones Foreign material from the eld Loose Blades Position Fix blades with Torque wrench at 140 Nm Worn out Hoes Blades Replace with new genuine Hoes Blades Poor quality of...

Page 26: ...l Low rotor speed Increase machine speed by change gears in respect of land Ensure tractor PTO is at rated RPM Worn out Bend Blades Replace with new genuine Hoes Blades Wet Soil Reduce machine speed E...

Page 27: ...6 0 SPARE PARTS CATALOGUE 6 1 UNIVATOR KMW H SERIES Model KMW 1500 H KMW 1600 H KMW 1800 H KMW 2100 H Univator Assembly KMW H Series 25...

Page 28: ...tor CX 2100 0 0 0 0 1 12 M15 1500 085 0 00 RV BLADE L 80 14 5X57 RH with Logo Kirloskar 15 18 18 21 24 13 M15 1500 086 0 00 RV BLADE L 80 14 5X57 LH with Logo Kirloskar 15 18 18 21 24 14 M12 1200 004...

Page 29: ...1 1 1 1 30 M15 1500 070 0 00 Assembling Gear Cover CM 30209 1 1 1 1 1 31 M15 1500 958 0 00 Lock nut KM 9 1 1 1 1 1 32 M15 1500 906 0 00 Plug Drain 1 2 1 1 1 1 1 33 M15 1500 907 0 00 Plug Breather 1 2...

Page 30: ...8mm 3 3 3 3 3 53 M15 1500 092 0 00 Seal Cap CM 1 1 1 1 1 54 M15 1500 211 0 00 O Ring ID 94mm X OD 99 mm 1 1 1 1 1 55 M15 1500 912 0 00 Grease Nipple 1 8 BSP 1 1 1 1 1 56 M15 1500 212 0 00 Patch 3 mm t...

Page 31: ...t M12 X1 25 Class 8 Torque 28 36 28 28 28 Prevailing Zinc Plated 77 M15 1500 239 0 00 Nut M12X1 25 Class 8 Hex Nut 8 12 12 12 12 78 M15 1500 936 0 00 Nut M14X1 5 Class 8 Nylock Insert Zinc plated 2 2...

Page 32: ...1 1 110 M18 1800 827 0 00 Lubricants 145X60 1 1 1 1 1 111 M18 1800 145 0 00 KMW UNIVATOR 808X180 1 1 1 1 1 112 M18 1800 143 0 00 PTO rpm 540 70X60 1 1 1 1 1 PTO rpm 1000 70X60 114 M12 1200 022 0 00 12...

Page 33: ...6 0 SPARE PARTS CATALOGUE GEAR BOX ASSEMBLY KMW H SERIES 31...

Page 34: ...011J 1 1 1 1 1 17 16 M15 1500 952 0 00 Slotted Nut M30x1 5 1 1 1 1 1 17 17 M15 1500 024 0 00 Bevel Gear Z 22 For GB 011J 1 1 1 1 1 17 18 M15 1500 072 0 00 Bearing 32211 1 1 1 1 1 17 19 M15 1500 073 0...

Page 35: ...1500 949 0 00 Washer Copper G 1 2 1 1 1 1 1 17 35 M15 1500 031 0 00 P T O Drive Shaft For GB 011J 1 1 1 1 1 17 36 M15 1500 033 0 00 Change Gear Z 13 For GB 011J Optional 17 37 M15 1500 034 0 00 Chang...

Page 36: ...6 0 SPARE PARTS CATALOGUE 6 3 UNIVATOR KMW L SERIES Model KMW 1500 L KMW 1600 L KMW 1800 L 34 Univator Assembly KMW L Series...

Page 37: ...0 14 M16 CX00 001 0 00 Assembling Mainframe CX 1600 0 1 0 14 M18 CX00 002 0 00 Assembling Mainframe CX 1800 0 0 1 15 M15 CX00 013 0 00 Assembling Top 3P Hitch CX 1 1 1 16 M15 CX00 036 0 00 Gasket for...

Page 38: ...0 080 0 00 Vice Skid CM 2 2 2 41 M15 1500 110 0 00 Assembling Parking Stand CM 1 1 1 42 M15 1500 120 0 00 Assembling Shock Absorber CE 2 2 2 43 M15 1500 091 0 00 Spring For Shock Absorber CM 4 4 4 44...

Page 39: ...5x80L Class 8 8 HT 2 2 2 Zinc Plated 70 M15 1500 931 0 00 Nut M10X1 25 Class 8 Torque 37 37 45 Prevailing Zinc Plated 71 M15 1500 238 0 00 Nut M10X1 25 Class 8 Hex Nut 5 5 5 72 M15 1500 934 0 00 Nut...

Page 40: ...l No 150X75 1 1 1 105 M18 1800 146 0 00 Safety Label No 150X75 1 1 1 106 M18 1800 827 0 00 Lubricants 145X60 1 1 1 107 M18 1800 145 0 00 KMW UNIVATOR 808X180 1 1 1 108 M15 CX00 016 0 00 Rotor Speed Ch...

Page 41: ...6 0 SPARE PARTS CATALOGUE GEAR BOX ASSEMBLY KMW L SERIES 39...

Page 42: ...00 Back Cover For RT020 2 Speed 1 1 1 17 18 M15 CX00 073 0 00 Gasket For Gearbox Conical Flange RT020 1 1 2 17 19 M15 CX00 034 0 00 Assembling Jackshaft CX 1500 Machining RT020 X4 722 5 1 1 0 17 19 M...

Page 43: ...22 For RT020 Optional Optional Optional 17 37 M15 1500 957 0 00 Bolt M8x1 25X30L Class 8 8 6 6 6 FT Zinc Plated 17 38 M15 1500 956 0 00 Washer Spring M8X14x2t 6 6 6 Zinc Plated 17 39 M15 1500 234 0 00...

Page 44: ...6 0 SPARE PARTS CATALOGUE 6 5 CARDAN SHAFT ASSEMBLY 42...

Page 45: ...for TT38 Model 1 97 8 M18 1800 964 0 00 Quick Release Pin For 21 Splined yoke 4 97 9 M18 1800 965 0 00 Quick Release Pin For 6 Splined yoke 4 97 1 M18 1800 966 0 00 Simple Yoke for TT38 Model with Dow...

Page 46: ...6 0 SPARE PARTS CATALOGUE 6 6 COULTER WHEEL ASSEMBLY 44...

Page 47: ...25X25L Class 8 8 FT Black Oxide 4 13 M15 1500 925 0 00 Bolt M12x1 25x45L Class 8 8 FT Black Oxide 3 14 M15 1500 926 0 00 Bolt M14x1 5x40L Class 8 8 HT Black Oxide 4 15 M15 1500 927 0 00 Bolt M14x1 5X...

Page 48: ...te Mobile I Mail ID Machine Application Code Warranty Start Date Pin District Country I agree to abide by the condition printed on Warranty Card and Operations Maintenance Manual Customer Signature De...

Page 49: ...and Check Torque Wrench 14 No of Blades As per Model Visual 15 Rotary Model As per Model I Customer Requirement Visual 16 Door Spring and Pin Availability Visual 17 Door Assembly Lock Pin Availability...

Page 50: ...and Check Torque Wrench 14 No of Blades As per Model Visual 15 Rotary Model As per Model I Customer Requirement Visual 16 Door Spring and Pin Availability Visual 17 Door Assembly Lock Pin Availability...

Page 51: ...l and How to Fill Oil in gear box How to Fill grease in Side Grease Level gear box How to couple Implement How to adjust working depth How to drain Oil Grease with Tractor from gearbox How to decouple...

Page 52: ...l and How to Fill Oil in gear box How to Fill grease in Side Grease Level gear box How to couple Implement How to adjust working depth How to drain Oil Grease with Tractor from gearbox How to decouple...

Page 53: ...10 0 NOTES 51...

Page 54: ...10 0 NOTES 52...

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Page 56: ...as a suffix or prefix is owned by Kirloskar Proprietary Ltd and Kirloskar Oil Engines Ltd is the Permitted User As continuous improvements are contemplated the descriptions and illustrations mentioned...