KIRLOSKAR MEGA T, Owner'S Manual

Page 1: ...KMW Mega T 12 LW S...

Page 2: ...policy Dos and Don ts troubleshooting periodic service maintenance schedule and Parts catalogue Register your product warranty by submitting duly filled warranty registration Card to KOEL dealer We a...

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Page 5: ...n Gear Shifter Lever 16 6 5 2 High Low Range Selection Lever 16 6 5 3 Rototiller Speed Selection Gears 16 6 5 4 Side Power take off option PTO 17 6 5 5 Diesel and Water filling Locations with caps 17...

Page 6: ...ling System 32 9 5 1 Engine cooling fins cleaning procedure 32 9 5 2 Engine cooling water level check top up procedure 32 9 6 Air filter oil change cleaning procedure 33 9 7 Fuel filters change proced...

Page 7: ...only repair or replacement of defective parts will be considered replacement of the machine is not warranted 7 Warranty is not transferable to the second and subsequent owners 8 The warranty ceases i...

Page 8: ...lanter Mini Loader Sugar Cane Planter Seed Dryer Multicrop Thresher Hopper Generator Seed cum Fertiliser drill The Mega T and accessories have been handed over to the Customer in good condition after...

Page 9: ...3 OWNERS Manual...

Page 10: ...nt cc 694 Max Torque Nm 42 Max Torque RPM 1400 Type of Cooling Water cooled Engine oil SAE15W40 CF4 Engine oil sump capacity L 1 3 litre Air cleaner Oil Bath Type Fuel Tank Capacity L 8 0 Liters Trans...

Page 11: ...Hatchet Blade Straight blade Side chain drive Chain drive Rotor Shaft Removable Bearing Sealing Special Multi lip seal Rotor speeds By Range Selection Rotor Low Rotor High 250 RPM 364 RPM By Sproket...

Page 12: ...lutches couplings and all blades or blades of fan 4 2 DOs Training 1 Read Understand and follow all instructions on the machine and in the manual before attempting to operate Keep this manual in a saf...

Page 13: ...nt of rotor when moving up or down slopes or crossing bunds D Travelling with Trailer Operator should a Check if trailer brakes are operating in satisfactory condition before starting b Take care not...

Page 14: ...h speed in rough road 8 Never place your hands feet or any part of your body near or under any moving part while the Mega T engine is running 9 Do not touch the muffler and engine when the machine is...

Page 15: ...information decals found in various parts of the machine Safety Decal Location of Decal 1 Location On Silencer 2 Location of Decal On LHS OF Upper Cover Plate Rototiller LHS from Tail wheel 3 Locatio...

Page 16: ...GINES LIMITED 10 5 Location of Decal On RHS OF Upper Cover Plate Rototiller RHS from Driver Seat 6 Location of Decal On Upper Cover Plate Rototiller 7 Location of Decal On Air Filter and On Engine Tim...

Page 17: ...escription 1 Air filter 2 Muffler 3 Steering Handle Assembly 4 Steering Control lever LH 5 Steering Control lever RH 6 Clutch Parking Brake Lever 7 Main Gear Selection Lever 8 Hi Low Range Selection L...

Page 18: ...INES LIMITED 12 Mega T 12 LW S Model 5 2 Chassis Engine Number Plate for Mega T 12 LW S Model Name KMW MEGA T 12LW S P12 MS01 12 HP Low Weight Engine Model P700 Rated RPM 2400 Chassis Number Plate Eng...

Page 19: ...is used to increase decrease engine RPM Decrease Engine RPM Increase Engine RPM Off Position Accelerator Control Lever To decrease engine RPM push the lever to anti clockwise direction as shown in fig...

Page 20: ...move and stop the movement of Machine Caution Always keep CPBL in disengaged position before start of the engine Always use the parking brake Engage Position Disengage Position To engage move shift CP...

Page 21: ...arking brake pull the lever to an extreme end position towards the driver side as shown in fig Warning Always apply the parking brake to park the machine or machine is not in use 6 4 Steering Control...

Page 22: ...required and condition Total 6 forward speeds and 2 reverse speeds given supported by selecting of high low range selection gears Warning Shift all the gears when the Clutch is in disengaging position...

Page 23: ...or taking power from a power source such as a running engine and transmitting it to an application such as an attached implement or separate machines Note Please attend demonstrations training program...

Page 24: ...late rubber fender during field operations 6 5 7 Air cleaner Assembly Radiator Cap Water Filling Location Side Cover Plate Rubber Fender Air cleaner Oil Bowl Please clean the air filter as per recomme...

Page 25: ...Stand is a device to which bicycles can be securely attached to for parking purposes 7 Engine Starting Process Please use the handle to start the engine and rotate the handle in clockwise direction St...

Page 26: ...ts and Settings 8 1 V Belt Tension Adjustments Remove clutch pulley cover to check transmission belt tension Check for excess or less slack by pressing all belts together Off Position Step 1 Step 2 St...

Page 27: ...smission belt tension periodically to get better performance of machine and better life of belts 8 2 Clutch Adjustment and Setting Keep shift Clutch Brake Lever CBL in engage position Check clearance...

Page 28: ...engage position Step 2 Loosen clutch pull rod lock nut and remove Clevis pin Adjust length of clutch pull rod clutch free play by rotating pull rod in clock wise or anti clock wise direction at CBL le...

Page 29: ...e in straight position and check both steering lever for correct operation Operate steering lever to disengage transmission from steering gears Now try to move Mega T right and left side It should mov...

Page 30: ...age it Caution Don t use steering levers on slope 8 5 Throttle Control System adjustment Start the engine and loosen control yoke lever screw and hold cable Now keep throttle lever at minimum position...

Page 31: ...screw at mid position Tight the screw or nut accelerator cable and ensure that there is no float and no load on steering cable 8 6 Wheel Track Width Changing Procedures Two different track widths can...

Page 32: ...sing chain transmission 8 7 2 Rototiller Transmission Chain Adjustment 8 7 3 Rototiller Transmission Chain Adjustmentfor SCC Models 12 HP Checks needs only when abnormal noise observed from chain case...

Page 33: ...terchange chain sprockets reassemble the unit by reversing of remove process Note Before reassemble clean transmission chain sprocket and inspect gasket for clear sealing to avoid further oil leakage...

Page 34: ...g sequence on tiller shaft 8 8 2 Double hole blades with rototiller shaft for SCC Models 12 HP Please follow blade mounting sequence on shaft as shown in fig 8 8 3 Centralized rotor assembly 12 HP Mix...

Page 35: ...p and adjust the position of sleeve to increase depth 8 10 Rototiller Reverse Locking While reversing Mega T rototiller shaft should not rotate Locking mechanism is provided in machine to prevent it f...

Page 36: ...n pulley I A I A I A I A Main clutch thrust bearing I C L I C L I C L I C L Joints of all control lever I L C L C L C L C L Blade fitting Nuts and Bolts I T Wheel Hub Bolts I T I T I T I T Transmissio...

Page 37: ...hten USE ONLY KOEL RECOMANDED OIL LUBRICATS Sl No LUBRICANTS TYPE SPECIFICATIONS QUANTITY Replacement 1 ENGINE OIL SAE 15W 40 CF 4 1 3 LTS 150 Hrs or 5 months 2 TRANSMISSION OIL SAE 80W 90 GI 4 7 5 LT...

Page 38: ...ne cooling fins cleaning procedure Remove side fins inspection cover Check for any dust or fragments accumulation on cooling fins Use hand operated hand pump or low pressure air to clean cooling fins...

Page 39: ...out dust particles from bowl by use of clean cloth Step 3 Fill new recommended oil into the oil bath bowl Step 4 Clean filter elements with diesel or kerosene reinstall If filter elements are damaged...

Page 40: ...r mounting body Turn ON fuel supply knob Place MEGA T on flat surface keep oil container tray at bottom of gear box to collect old oil Drain out transmission oil by removing transmis sion bull gear dr...

Page 41: ...or nozzle adjust the opening pressure of the injector to 248 kg cm2 A Engine Fails to Start Cause Remedy 1 Unsteady fuel flow Check the fuel tank and the element of the fuel filter whether there is an...

Page 42: ...the rear end if found bend replace it Rail Fork bend Remove Rail Fork and check for bends and damages replace if found bend or damage Gear Noisy Clutch Throw Out Lever Free Play Adjust Clutch free pl...

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Page 48: ...KIRLOSKAR OIL ENGINES LIMITED LUORVNDU URXS RPSDQ...

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Page 62: ...KIRLOSKAR OIL ENGINES LIMITED LUORVNDU URXS RPSDQ P12 0101 927 0 PR...

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Page 78: ...KIRLOSKAR OIL ENGINES LIMITED LUORVNDU URXS RPSDQ...

Page 79: ...SSEMBLY TRANSMISSION CASE P12 1308 8 THROTTLE CLUTCH BRAKE CONTROLS P12 1408 9 STEERING CONTROLS GEAR SHIFTING HANDLE BAR FRAME P12 1508 10 DRIVE WHEEL ASSEMBLY P15 1601 11 TAIL WHEEL ASSEMBLY P12 180...

Page 80: ...16 16 17 17 18 19 20 20 21 22 23 25 26 27 27 28 29 30 31 32 33 34 34 35 36 37 38 39 40 39 41 41 41 42 42 43 44 45 46 47 08 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 94 65 65 65 66 66 66 93 68...

Page 81: ...PR SHIFTING FORK STEERING LEFT 2 24 P12 0908 122 0 PR WASHER FOR REVERSE IDLER SHAFT 1 72 P12 0908 123 0 PR WASHER REVERSE IDLER SHAFT 1 25 P12 0908 017 0 PR GEAR REVERSE WITH BUSH 1 73 P15 1101 085 0...

Page 82: ...BULL HOUSING ASSEMBLY LH 7 6 10 2 1 5 22 23 21 5 25 30 4 9 3 24 13 11 12 14 16 15 8 17 26 18 19 20 28 27 29...

Page 83: ...BULL HOUSING 1 14 P12 0908 061 0 PR Cover Bull Hsg LH 1 15 50 003 10 025 SET SCREW M10X1 5X25 8 8 7 16 50 505 10 000 SPRING WASHER M10 PLATED 7 17 57 010 14 035 STUD M14X2X35 8 8 4 18 P15 1601 508 0 P...

Page 84: ...BULL HOUSING ASSEMBLY RH 1 2 4 6 7 8 9 10 11 12 13 14 19 20 24 25 3 5 5 30 28 22 21 16 15 23 17 18 26 27 29...

Page 85: ...Hsg RH 1 15 50 003 10 025 SET SCREW M10X1 5X25 8 8 7 16 50 505 10 000 SPRING WASHER M10 7 17 57 010 14 035 STUD M14X2X35 8 8 WITH TRIVALENT PLATING 4 18 P15 1601 508 0 PR NUT M14X2 GR 8 8 WITH TRIVAL...

Page 86: ...CLUTCH ASSEMBLY 28 28A 26 27 24 23 25 15 1 2 3 4 6 7 8 9 10 9 11 12 13 14 15 17 18 19 20 22 21 16 5...

Page 87: ...12 FOR CLUTCH 1 14 P15 1001 036 0 PR CASTLE NUT M12X1 75 FOR CLUTCH 1 15 50 001 02 025 3X25 SPIT PIN 4 16 P15 1001 013 0 PR PAPER GASKET CLUTCH 1 17 P15 1001 007 0 PR BEARING COVER 1 18 50 507 06 000...

Page 88: ...CHAIN TRANSMISSION CASE 13 12 1 2 3 4 5 6 8 33 9 10 11 7 14 15 22 23 21 12 13 16 20 18 19 12 13 16 17 32 31 27 28 29 26 25 12 13 30 24 34 35...

Page 89: ...50 505 08 000 SPRING WASHER M8 5 17 50 003 08 055 SET SCREW M8X1 25X55 8 8 1 18 P12 1108 086 0 PR GASKET BEARING COVER CHAIN TRANSMISSION 1 19 P12 1108 052 0 PR BEARING COVER CHAIN TRANSMISSION 1 20...

Page 90: ...CHASSIS FRAME ASSEMBLY 1 2 3 4 5 5 5 5 5 5 5 5 6 6 6 6 6 8 8 8 8 10 9 11 12 13 14 15 16 17 18 7 7 7 7...

Page 91: ...PUNCHED WASHER M12 7 8 50 010 12 035 STUD M12X1 75X35 8 8 8 9 P12 1201 141 0 PR MOUNTING PLATE FRONT 1 10 P12 1205 142 0 PR MOUNTING PLATE REAR 1 11 P12 1201 123 0 PR STUD ADJUSTING 1 12 P15 1201 004...

Page 92: ...TOP COVER ASSEMBLY 1 2 3 5 6 7 8 9 10 11 12 15 16 17 7 19 20 21 22 24 4 9 8 23 25 13 26 14 18 28 27...

Page 93: ...08 051 0 PR TOP COVER 1 13 50 003 06 025 SET SCREW M6X1X25 8 8 1 14 P12 1308 002 0 PR ROCKER FINGER HIGH LOW SPEED 1 15 P12 1308 101 0 PR BUSH ROCKER FINGER HIGH LOW SPEED 1 16 P12 1308 088 0 PR O RIN...

Page 94: ...THROTTLE CLUTCH BRAKE CONTROLS 11 10 9 8 7 13 2 3 4 5 6 1 16 18 19 20 12 14 15 17 21 22 22 22 24 25 19 5 22 3 26 23 27 28 12 7 13 12...

Page 95: ...M6X1X16 8 8 2 14 P15 1401 035 0 PR CONNECTING ROD BRAKE 1 15 P15 1401 062 0 PR CLEVIS PIN WITH HEAD DIA 5 x 20 1 16 57 507 05 000 PLAIN PUNCHED WASHER M5 1 17 P15 1401 032 0 PR CONNECTING CLEVIS BRAKE...

Page 96: ...SHIFTING HANDLE BAR FRAME 1 1 2 3 3 4 4 5 5 6 6 36 36 36 36 7 8 9 9 10 10 11 11 12 13 14 15 16 17 17 18 19 20 20 21 21 22 23 24 25A 26 27 28 29 30 30 7 32 33 34 35 37 38 39 39 31 3 36 36 36 32 33 33 6...

Page 97: ...6 06 000 NUT M6X1 GR 8 2 22 P15 1901 010 0 PR CRANK PIN 2 23 P12 1508 093 0 PR CONNECTING ROD HI LOW LEVER 1 24 P12 1508 094 0 PR GEAR SHIFTER LEVER 2 ROTOTILLER 1 25 P12 1508 157 0 PR GEAR SHIFTER CO...

Page 98: ...DRIVE WHEEL ASSEMBLY 8 7 4 1 2 5 6 3...

Page 99: ...003 0 PR TYRE 6 12 2 3 P15 1601 005 0 PR SPLIT WHEEL 4 x 12 Consists Sr No 4 5 2 4 P15 1601 006 0 PR RIM1 2 5 P15 1601 007 0 PR RIM2 2 6 57 003 10 025 SET SCREW M10X1 5X25 8 8 8 7 57 505 10 000 SPRING...

Page 100: ...TAIL WHEEL ASSEMBLY 9 2 1 3 4 5 10 11 12 16 17 18 13 14 15 8 7 6 16 17 18 19 20 6 21 21 22 22 16...

Page 101: ...T M6X1 GR 8 2 10 P12 1808 151 0 PR SLEEVE ASSEMBLY TAIL WHEEL 1 11 P12 1808 101 0 PR THRUST WASHER 1 12 P12 1808 103 0 PR SCREW TAIL WHEEL 1 13 P12 1808 153 0 PR FORK ASSEMBLY FOR TAIL WHEEL 1 14 P12...

Page 102: ...ROTOTILLER GEAR BOX ASSEMBLY 1 2 3 4 5 6 7 20 21 21 20 8 10 4 11 12 11 13 14 15 16 17 18 4 19 20 24 24 20 4 9 9 22 23 4...

Page 103: ...PR BEARING 6206 1 11 P12 1951 103 0 PR SPACER FOR ROTOTILLER SHAFT 2 12 P12 1951 001 0 PR GEAR ROTARY HIGH 1 13 P12 1951 002 0 PR GEAR ROTARY LOW 1 14 P12 1951 102 0 PR SPACER FOR ROTOR SHAFT 1 15 P1...

Page 104: ...RANSMISSION AND SHAFT ASSEMBLY 1 2 16 18 5 5 15 36 37 38 39 40 8 20 31 6 6 7 11 33 34 35 30 13 13 10 12 42 32 4 3 14 23 17 24 21 22 17 29 26 27 28 41 9 19 44 43 38 39 40 24 25C 25B 25F 25E 25D 25A 25...

Page 105: ...505 06 000 SPRING WASHER M6 PLATED 17 31 P12 2051 082 0 PR GASKET CASE ROTORY CHAIN 1 14 50 507 06 000 PLAIN PUNCHED WASHER M6 3 32 P12 2051 154 0 PR COVER CHAIN ROTOTILLER HSG 1 15 P12 2051 355 0 PR...

Page 106: ...ROTOTILLER COVER ASSEMBLY 1 4 5 6 24 23 8 8 9 7 10 15 16 16 16 19 19 17 17 15 25 16 16 17 20 25 16 17 20 26 26 30 2 3 11 12 18 13 14 16 20 20 16 21 22 27...

Page 107: ...57 006 06 000 NUT M8 X1 25 GR 8 7 13 57 003 06 020 SET SCREW M6 x 1 x 20 8 8 7 14 57 507 06 000 PLAIN PUNCHED WASHER M6 7 15 P15 2101 019 0 PR SPACER SIDE COVER PLATE 2 16 57 507 10 000 PLAIN PUNCHED...

Page 108: ...SHEET METAL ASSEMBLY 6 12 1 17 3 4 5 7 8 9 7 8 9 7 8 9 16 15 3 4 5 3 4 5 22 21 19 18 2 14 20 13 11...

Page 109: ...X16 8 8 12 10 57 006 06 000 NUT M6X1 GR 8 4 11 P12 2301 109 0 PR BOTTOM MTG PLATE GRILL LH 1 12 P15 2301 091 0 PR SPACER FOR REAR BRACKET ASSLY 2 13 P12 2301 092 0 PR SPACER FOR RADIATOR COVER MTG 2 1...

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