KISANKRAFT KK-CRT-550D, User Manual

Page 1: ...No onsite warranty is provided by KisanKraft Limited or its manufacturers Defective items must be brought sent to our Authorized Dealer or KisanKraft Limited s office for service What is not covered T...

Page 2: ...t to the nearest Authorized Dealer along with proof of purchase invoice receipt KisanKraft Limited its manufacturers and its dealers reserve the right to inspect the claimed defective part s to determ...

Page 3: ...C 307D KisanKraft Limited Warehouse 818 3B1 to 818 3B18 Podalakur Sangam Road Prabagiripatnam Podalakur Nellore 524345 Andhra Pradesh INDIA Head Office Sri Huchhanna Tower 4 1st Main 7 A Cross Maruthi...

Page 4: ...0D 357D KK CRT 550D 12 Unpacking Assembly 12 Installation and adjustment of cables 13 Adjustments 13 Assembly IC 300D 307D 15 Assembly drawing of safety protection guard installation 17 Installation a...

Page 5: ...o warranty with respect to items not manufactured or sold by them No onsite warranty is provided by KisanKraft Limited or its manufacturers Defective items must be brought sent to our Authorized Deale...

Page 6: ...e applicable warranty period you must deliver the defective product to the nearest Authorized Dealer along with proof of purchase invoice receipt KisanKraft Limited its manufacturers and its dealers r...

Page 7: ...Weeding Operations ditching ridging and transport are the machine s basic functions Moreover after being equipped with relative devices and tools it may be used to pump water spray water and pesticid...

Page 8: ...protecting board on the machine before using machine or after maintenance Muffler is a high temperature spare part do not touch the Inter cultivator in work or out of work freshly When the Inter culti...

Page 9: ...00 Page 9 of 80 Overview KK IC 350D 357D KK CRT 550D 1 Hand control Assy 2 Trailer 3 Mud fender 4 Intercultivator Weeder 5 Intercultural Weeding Operations box Assy 6 Gear box Assy 7 Diesel engine 8 C...

Page 10: ...ge 10 of 80 Overview KK IC 300D 307D 1 Handle Bar 2 Gear box Assy 3 Adjustment Screw 4 Fender 5 Deep Furrowing Resistance Stick 6 Rotary Blade 7 Side Disc 8 Stepped Box Assy 9 Diesel Engine 10 Bumper...

Page 11: ...4 pcs 6 pcs Rotary blades 5 2 4 2 4 2 Intercultivator Weede r scope 290 320mm 210 240mm 440 470mm Multi functional work Take away rear wheels or resistance rod match the relative tools and accessorie...

Page 12: ...re equipped pumping water spraying threshing reaping generating electricity etc are realized Above additional implements are in exploration process Assembly KK IC 350D 357D KK CRT 550D Note Two gear b...

Page 13: ...t the handle frame to suitable position screw into the regulating handle and tighten the wing nut Loosen the locked handlebar and standpipe standpipe and handle frame can be rotated in 330 which has 1...

Page 14: ...ing situation and the sound check the connection If there is abnormal situation you should stop the Intercultivator and check 2 2 Never carry out work in heavy load condition if Intercultivator has no...

Page 15: ...utch handle tension pulley moves down to make belt loosen engine stops to input transmission to gear box Loosing condition of clutch handlebar 3 2 If belt tension degree is not in the normal range it...

Page 16: ...two M8 55 bolts and M8 nuts 4 Trailer fixing Fix the link group onto the trailer use the link shaft assembly for connection insert the split pin 3 26 and insert the velocity adjustment screw into squ...

Page 17: ...5781 86 22 Connector jointing assembly 23 Deep furrowing resistance stick 24 Bolt m8 25 gb5781 86 25 Bulling set trough comp 16mm 26 Bracket of fender comp 27 Bracket left ATTENTION After maintenance...

Page 18: ...support is the shortest 3 Get the cable into the reversing fork shaft besides the gear box and ensure the joint of cable goes into the hole of the fork shaft 4 Properly pull the reversing fork shaft...

Page 19: ...efer to the instruction manual for diesel engine for the screwing moment of force bolt and nut respectively Name of parts Moment of force N M Flange and the diesel engine 20 25 Flange and the gear box...

Page 20: ...ower cover of the air cleaner refill about 0 1 liter 20 engine oil into the air cleaner Important Note Do not exceed the mark when refilling Connection of Auxiliary Devices Tools 1 When Intercultural...

Page 21: ...correctly assembled and securely fastened 3 While working always wear substantial footwear and long trousers Do not operate the equipment barefoot or wearing open sandals 4 Thoroughly inspect the are...

Page 22: ...s 3 Check whether the diesel engine runs normally or not If it is abnormal stop the engine and have a check Warning Be sure to operate the engine in a good ventilated place in order to avoid exhaust p...

Page 23: ...hould grasp the clutch handle tightly making the clutch separated The right hand should pull the shift bar backwards make sure the shift casing is in the slow shift position and observe whether it rea...

Page 24: ...Inter cultivator is without power supply you should prepare a lead acid battery accord with direct current 12V 36AH Turn the starting key Clockwise to the start position after inspecting clearly and...

Page 25: ...e tool s Never pick up or carry a machine while the engine is running Stop the engine Whenever you leave the machine Before refueling Reduce the throttle setting during engine shut down and if the eng...

Page 26: ...change the engine oil Keep an eye on the marking on the empty air cleaner oil level Maintenance Service During the working period of the Inter cultivator due to the changing running speeds abrasion an...

Page 27: ...L SERVICE EVERY 600 WORKING HOURS Do all the things listed every 150 hours for service Check all the gears and bearing replace with new ones if serious abrasion is found Other parts of the Inter culti...

Page 28: ...und made by gears colliding in the gear box otherwise it may cause damage to the gear Troubleshooting of Clutch Cables After some time use the clutch does not perform well any more due to the wearines...

Page 29: ...the clutch assembly yourself You should contact our dealers for such repairs Symptom Cause Remedy Clutch fails Failure of the clutch handle Repair or replace the clutch handle Damage of the clutch Cab...

Page 30: ...Figure 11 a When lateral clearance of mesh of the gear 0 05mm we should increase adjustment pad by 0 2 0 3mm to enlarge the clearance and change vulcanized paper board and adjustment pad To ensure the...

Page 31: ...ft makes the gear be blocked to a standstill Screw the bolts tight at the back of the reversing shaft Malfunction of spring of the reversing shaft Replace the spring The reversing shaft is bent and de...

Page 32: ...kage of the shift shaft Malfunction of O shaped ring Replace with O shaped ring 1 2 1 8 Oil leakage of the flange connection The bolts are loose there Screw the bolts tight The vulcanized paper is dam...

Page 33: ...r in fuel Clean oil tank and replace fuel 3 Failure of injector Adjust pressure or clean up carbon deposit grind or replace parts 4 Injector doesn t work or bad fuel supply of oil pump Fasten type T b...

Page 34: ...or injector is worn out or injection pressure is insufficient Replace parts and adjust injection pressure Unstable working or discontinuous eruption noise Cause Remedy A Failure of fuel system 1 Air m...

Page 35: ...and replace the throttle duct if necessary 3 Piston ring is bonded or damaged Clean or replace the piston ring 4 Excessive engine oil Discharge engine oil until normal level is reached C Fluctuating r...

Page 36: ...Page 36 of 80 Other Troubleshooting Symptom Cause Remedy The Intercultural Weeding Operations blade is broken Collision with the hard things like stones when working Replace the blade Avoid colliding...

Page 37: ...78 62 Rated Speed RPM 3600 1800 1800 RPM Eng 300 RPM Rota Fuel Tank Capacity 3 5 L 4 L Oil Engine 1000ml 20W40 Grade Gear box 800ml 140 Grade Air filter 100ml 20W40 Grade Intercultural Weeding Operati...

Page 38: ...l Gear Transmission Connection mode Direct Connection Speed Running speed Fast 10 Slow 5 Working Speed Intercultural Weeding Operations 0 5 1 3 Reversing speed 2 Blades Rotate speed 115 R min Max Radi...

Page 39: ...24 Governor E1 02 Washer Drain Plug E1 25 Vibration Isolation Cushion Block E1 03 Oil Seal Sg30 45 8 E1 26 Sheath E1 04 Cylinder Block E1 27 Bolt M6 20 E1 05 Needle Bearing Hk081410 E1 28 Cylinder Hea...

Page 40: ...Rubber Ring E1 13 Seal Gasket Fuel Pump E1 35 Crank Case Gasket E1 14 Seal Plate Fuel Pump E1 36 Ball Bearing 6206 P5 E1 15 Nut M6 E1 37 Main Bearing E1 16 Washer 6 E1 38 Pin 8 12 E1 17 Spring Washer...

Page 41: ...ssy E2 07 Stud AM 8 32 E2 21 Bolt M8 45 E2 08 Silencer Gasket E2 24 Nut M6 E2 09 Stud AM 6 72 E2 25 Nozzle Retainer E2 11 Pin 4 8 E2 26 Spacer Washer Injector E2 12 Valve Spring Washer E2 27 Insulatio...

Page 42: ...P5 E5 02 Balancer Shaft E5 03 Key 5 7 E5 04 Timing Gear Of Balance Shaft E5 08 Crankshaft Timing Gear E5 10 Crank Shaft E5 11 Steel Ball E5 12 Key 5 12 E5 13 Drive Gear Of Balance Shaft E5 15 Fly Whee...

Page 43: ...ssy E7 03 Shock Absorber E7 04 Collar 10x10 E7 05 Washer 6 E7 06 Bolt M6x25 SILENCER MUFFLER ASSEMBLY Part No Part Name E8 01 Silencer Assy E8 02 Nut 8 E8 03 Spring Washer 6 E8 04 Washer 8 E8 05 Bolt...

Page 44: ...asher 8 E11 04 Upper Stay E11 05 Fuel Tank Damper E11 06 Fuel Return Pipe Assy E11 08 Fuel Tank Plug Seat E11 09 Fuel Tank Plug E11 10 Lower Stay Assy E11 11 Bolt M6x14 E11 12 Nut 6 E11 13 Fuel Tank C...

Page 45: ...9 Nut M6 12 E13 05 Return Spring E13 10 Nut M6 25 AIR CLEANER ASSEMBLY Part No Part Name E14 00 Air Filter Assy Oil Bath E14 01 Air Filter Top Cover E14 02 Air Filter sponge Big E14 03 Air Filter spon...

Page 46: ...l Injector Pump Assy E16 10 Gasket Flip Block E16 08 9 Plunger Set E16 19 Tappet RECOIL STARTER ASSEMBLY Part No Part Name E17 00 Recoil Starter Assy E17 01 Nut M8 E17 02 Washer Starter E17 03 Frictio...

Page 47: ...sanKraft AGRICULTURAL INTER CULTIVATOR KK IC 300D 307D 350D 357D KK CRT 550D www kisankraft com info kisankraft com 91 80 6835 7800 Page 47 of 80 Parts Diagram Body KK CRT 550D KK IC 350D Gear Box Par...

Page 48: ...1 6 7 T2207005 Walking countershaft 30 GB T 6177 1 2000 Flange nut M8 8 T2207100 Walking countershaft spline components 31 GB T6170 2000 Hexangular nuts M10 9 T2207006 Walking countershaft slow gear 3...

Page 49: ...207500 Transmission gear components 41 Oil sealTC6Y25 47 54 13 4 19 T2207011 Closing box Seal 42 Oil sealTC20 42 8 2 20 T2207700 Right gear box components 43 GB T276 1994 Axletree 6205 21 T2207021 Gea...

Page 50: ...KisanKraft AGRICULTURAL INTER CULTIVATOR KK IC 300D 307D 350D 357D KK CRT 550D www kisankraft com info kisankraft com 91 80 6835 7800 Page 50 of 80 Parts...

Page 51: ...X16 8 T2223200 driving sprocket component 28 GB T894 1 1986 Spring ring 32 for shaft 9 T2223001 Distance sleeve C 29 GB T893 1 1986 Hole ring 42 10 T2223002 gear shifting fork 30 GB T276 1994 Axletree...

Page 52: ...997 Chain 08B 1 64 20 T2223011 Strip cushion plate Handle Control Parts Ref No Part No Description Ref No Part No Description 1 T2204001 Vertical pipe 12 On and off switch 25 2 T2203000 Vertical pipe...

Page 53: ...switch 25 19 GB T882 Pin 6 22 9 T2215001 Handle bar Assy 20 T221500 6 Clutch cable 10 T2215002 Handle adjustment bar 21 GB T578 2 Hexangular bolt M10X100 11 GB T62 Butterfly nuts M10X1 5 Gear Box Ref...

Page 54: ...f No Part No Description Ref No Part No Description 1 T2209001 Chain box left cover 9 T220000 5 Chain box lock handle 2 T2209009 Supporting bottom plate 2 10 GB T96 2 Big washer 10 3 T2209010 Rubber s...

Page 55: ...Part No Description Ref No Part No Description 1 GB T617 7 1 Hexangular flange nuts M8 8 T221200 1 Dragging components 2 GB T166 74 1 Hexangular flange bolt M8X16 9 GB T166 74 1 Hexangular flange bol...

Page 56: ...KisanKraft AGRICULTURAL INTER CULTIVATOR KK IC 300D 307D 350D 357D KK CRT 550D www kisankraft com info kisankraft com 91 80 6835 7800 Page 56 of 80 Dust Cover...

Page 57: ...ngular flange bolt M8X16 2 T2228002 Side dust cover connecting hinge A 9 T2213002 Rubber pressing strip 3 T2228001 Side dust cover 10 T2213001 Dust rubber cover 2 4 GB T1667 4 1 Hexangular flange bolt...

Page 58: ...e bolt M8 3 T220000 1 Lifting handle 9 GB T166 74 1 Hexangular flange bolt M8X20 4 Flat gasket 8X18X3 10 T220600 0 Handle bar bottom seat 5 GB T93 Spring gasket 8 11 T220500 0 Toothed disc seat compon...

Page 59: ...ar shifting handle Pulley Belt Guard Parts Ref No Part No Description Ref No Part No Description 1 T2200008 Driving pulley 8 GB T97 1 Flat washer 10 2 V belt 13X990 Li 9 T220200 1 Belt guard 3 GB T819...

Page 60: ...No Part No Description Ref No Part No Description 1 T2004028 420 rotary blade right knife 7 GB T97 1 Spring washer 10 2 T2004027 420 rotary blade left knife 8 GB T6170 Hexangular nuts M10 3 GB T5783...

Page 61: ...on 1 T2004028 420 rotary blade right knife 7 T222600 4 Three knives 2 1 group vice sleeve 2 T2226001 Three knives 2 1 group main sleeve 8 GB T617 7 1 Hexangular flange nuts M8 3 T2004027 420 rotary bl...

Page 62: ...ion Ref No Part No Description 1 T2222003 Parallel ditching left blade 6 GB T617 0 Hexangular nuts M10 2 GB T5783 Hexangular bolt M10X25 7 T221000 3 Parallel ditching right blade 3 T2222002 Bowel shap...

Page 63: ...om info kisankraft com 91 80 6835 7800 Page 63 of 80 Ref No Part No Description Ref No Part No Description 1 T2217001 Back wheel stick components 3 GB T96 2 Big washer 10 2 T2217002 Back wheel 4 GB T8...

Page 64: ...kraft com info kisankraft com 91 80 6835 7800 Page 64 of 80 Blade Assy_Right side Ref No Part No Description Ref No Part No Description 1 GB T5783 Hex bolt M10 25 5 GB T6170 Nut M10 2 Ridging blade le...

Page 65: ...5 of 80 Parts Diagram Body IC 300D Intercultivator Exploded View Ref No Description Ref No Description 1 Handrail parts 6 Bumper engine support frame and flange parts 2 Shifting Gearbox Assy 7 Fender...

Page 66: ...02 Shift lever 15 G B 1 15 Lacing cord connector 3 G B 1 03 Scuff sleeve handrail seat 16 G B 1 16 Hexagon head bolts M16 150 4 G B 1 04 Spring washer20 5 sta ndard type 17 G B 1 17 Tray gear 5 G B 1...

Page 67: ...andlebar 23 G B 1 23 Hex nut M10 C grade 1 type 11 G B 1 11 Handlebar rubber sleeve 25 24 G B 1 24 Spring washer 10 2 6 standar d 12 G B 1 12 Flameout switch 25 G B 1 25 Washer 10 2 C grade 13 G B 1 1...

Page 68: ...ring 58 G B 2 56 hexagon Bolt M12 1 25 25 11 G B 2 10 Principal axes 59 G B 2 57 reverse gear clutch fork shaft sheath 20 16 31 5 12 G B 2 11 steel wire retainer ring for axe 60 G B 2 58 Worm column...

Page 69: ...2 28 Protect cover principal axes 77 G B 2 75 deep groove ball bearing 6007 30 G B 2 29 Inner hexagon Screw M6 20 78 G B 2 76 clutch cover assy 31 G B 2 30 Cotter pin 2 5 30 79 G B 2 77 Countersunk ri...

Page 70: ...agon slotted nut M10 92 N A steel wire retainer ring for axe 45 G B 2 44 Adjusting gasket 93 N A Hexagon Fixed sheath 46 G B 2 45 Iniative umbrella gear 94 N A Ball bearing S 3 5 47 G B 2 46 Countersh...

Page 71: ...slotted nut M12 21 G B 3 21 gasket of walking case 9 G B 3 9 Taper roller bearing 30206 22 G B 3 22 Hexagon head bolts M10 40 10 G B 3 10 Output shaft bush 23 G B 3 23 washer 10 2 11 G B 3 11 hexagon...

Page 72: ...4 11 Spring washer 10 6 G B 4 6 Main tube Wheels Parts Ref No KK Part No KK Part Name Ref No KK Part No KK Part Name 1 G B 5 1 Hex Nut M10 5 G B 5 5 Inner tube 2 G B 5 2 Spring washer 10 6 G B 5 6 Ou...

Page 73: ...aw spring support bar of bumper 12 G B 6 13 Hexagon head bolts full thread M10 40 3 G B 6 3 bumper WM11 00A 13 G B 6 14 Engine support frame WM1100 A G B 6 4 bumper WM11 00B G B 6 15 Engine support fr...

Page 74: ...iesel engine WM186 FBE Fender Parts Ref No KK Part No KK Part Name Ref No KK Part No KK Part Name 1 G B 7 1 Hexagon head bolts M8 12 7 G B 7 8 batten 2 G B 7 2 Fender support right 8 G B 7 9 vice fend...

Page 75: ...art No KK Part Name 1 G B 8 1 Hexagon head bolts M10 50 8 G B 8 8 Pin 8 43 2 G B 8 2 washer 10 2 9 G B 8 9 connecting frame 3 G B 8 3 spring washer 10 2 6 10 G B 8 10 Hexagon head bolts M10 30 4 G B 8...

Page 76: ...com info kisankraft com 91 80 6835 7800 Page 76 of 80 Output Shaft Parts Ref No KK Part No KK Part Name Ref No KK Part No KK Part Name 1 G B 9 1 Hexagon head bolts M8 16 4 G B 9 4 clip B 2 G B 9 2 he...

Page 77: ...scopic Steel Pipe Fruit Picker Bag Sheep Shear GardenTools Electric Pressure Washer Hedge Trimmer Lawn Mower Electric Petrol Manual LeafBlower Cultivators and Accessories Petrol and Diesel Sprayers an...

Page 78: ...ft www kisankraft com info kisankraft com 91 80 6835 7800 Page 78 of 80 Wide Range of Products for Every Need For more information give MISSED CALL 07676065555 Many of our products have BIS ISI certif...

Page 79: ...y with respect to items not manufactured or sold by them No onsite warranty is provided by KisanKraft Limited or its manufacturers Defective items must be brought sent to our Authorized Dealer or Kisa...

Page 80: ...ble warranty period you must deliver the defective product to the nearest Authorized Dealer along with proof of purchase invoice receipt KisanKraft Limited its manufacturers and its dealers reserve th...