KISANKRAFT KK-PSK-18, Operation Manual

Page 1: ...ll parts defective in material and workmanship are covered This warranty will only cover defects arising under normal usage This warranty is limited to repair or replacement by KisanKraft Machine Tool...

Page 2: ...nties hereunder including but not limited to any implied warranty of merchantability must be brought within the applicable warranty period Modifications of Warranty No agent representative dealer or e...

Page 3: ...e 3 of 60 Operation Manual KisanKraft Machine Tools Pvt Ltd Sri Huchhanna Tower 4 1st Main 7 A Cross Maruthi Layout Dasarahalli HAF Post Hebbal Bangalore 560024 Karnataka INDIA Bangalore HO Ahmedabad...

Page 4: ...com 91 80 22178200 Page 4 of 60 CONTENTS BEFORE GETTING STARTED 7 SAFETY INSTRUCTIONS 7 PUMP DIAGRAMS 8 OPERATING INSTRUCTIONS 9 PUMP LUBRICATION 9 TROUBLE SHOOTING 10 MAINTENANCE AND STORAGE 10 TECH...

Page 5: ...All parts defective in material and workmanship are covered This warranty will only cover defects arising under normal usage This warranty is limited to repair or replacement by KisanKraft Machine Too...

Page 6: ...anties hereunder including but not limited to any implied warranty of merchantability must be brought within the applicable warranty period Modifications of Warranty No agent representative dealer or...

Page 7: ...the machine without water or lubricating oil is prohibited 6 Using special working solutions as strong acid strong alkali etc is prohibited 7 Following personnel should not use the machine Mentally ch...

Page 8: ...Page 8 of 60 For the operator s safety misting dusting must be carried out strictly according to the instruction of the chemicals and agricultural requirements Spray over according to pesticide manua...

Page 9: ...Press the pressure adjuster to the bottom 6 Keep the pressure around 20 35 Kgs by adjusting the Pressure adjusting screw 7 Open the cock valve to start spraying 8 After the spraying is over pull the...

Page 10: ...w accordingly Check if the belt is loose Tighten the belt The sprayer hose and the couplings are broken or damaged or loose Repair or replace the sprayer hose and the coupling if necessary Cylinder Le...

Page 11: ...4 Oil Mixing 20W 40 Grade For HTP 600 ml For Engine 350 ml For HTP 700 ml For Engine 550 ml For HTP 900 ml For Engine 550 ml Consumption Out Put Capacity 550ml hour Engine 1020 Litre hour Output 650m...

Page 12: ...2 30 40 Output Pressure Kg cm2 10 50 Power hp engine required 1 5 2 3 5 5 3 6 5 Pump Oil Mixing in ml 20W 40 Grade 450 250 450 Consumption Output Capacity Pump Output in Litre hour 540 1080 420 900 54...

Page 13: ...KisanKraftTM HTP Sprayer Set Petrol Start Kerosene Run Engine KK PSK 18 22 30 www kisankraft com info kisankraft com 91 80 22178200 Page 13 of 60 DIAGRAM POWER SPRAYER...

Page 14: ...sher 11 Packing Cover 64 Spring Washer 12 Screw Cover 65 Level 13 Oil Gauge 66 Upper Metal 14 Drain Plug 67 Regulation Spring 15 Packing Drain Plug 68 Spring Seat 16 Crank Shaft 69 Pin Spring Box 17 B...

Page 15: ...t Clip For Adjusting 91 Strainer Joint 39 Valve Assembly 92 Suction Hose 40 N A 93 Wing Nut Suction 41 Valve Spring 94 Male Joint 42 N A 95 Suction Packing 43 Valve Seat 96 Strainer Suction Assy 44 Va...

Page 16: ...N MANUAL KEROSENE ENGINE KK GE 100 160 200 CONTENTS BEFORE GETTING STARTED 17 SAFETY INSTRUCTIONS 17 ENGINE COMPONENTS 18 OPERATION 19 Pre Operation Checks 19 Starting the Engine COLD START 21 Startin...

Page 17: ...ine inside an enclosed area Ensure adequate ventilation while Engine is in operation CAUTION Exhaust contains POISONOUS Carbon Mono Oxide gas 2 To prevent fire hazard please keep the Engine in operati...

Page 18: ...Cap 6 Spark Plug 7 Oil Alert Lamp 8 PTO Shaft 9 Engine Oil Filter Cap 10 Engine Oil Drain Bolt 11 Air Cleaner 12 Choke 13 Muffler 14 Fuel Cock 15 Throttle Weaver 16 Drain Cock KK GE 200 1 Throttle Le...

Page 19: ...ase check the Oil Level Add oil to the recommended level Remember to tighten the Oil cap Recommended Engine Oil SAE 10W 40 or SAE 20W 40 API Classification SF Minimum If the OIL level in crankcase fal...

Page 20: ...f the level is low Fill fuel to the shoulder of fuel filter CAUTION 1 Do not put Kerosene in Petrol tank otherwise Engine will be very hard to start 2 Do not put Petrol with Oil mixed in it 3 Do not p...

Page 21: ...efit it in the Air filter of the engine Starting the Engine COLD START 1 Turn the Engine switch to ON position 2 Put the choke in the shown position 3 Turn the Drain Cock to ON position and drain the...

Page 22: ...ottle accelerator level slightly 8 Make sure that there is no minimum load attached to the Engine 9 Pull the starter grip until you feel the resistance 10 Then pull the rope fast 11 Do not leave the r...

Page 23: ...on the Engine 3 Raise the throttle lever slightly 4 Make sure that there is no minimum load attached to the Engine 5 Turn the Fuel Cock to RUN ON position 6 Pull the starter grip until you feel the re...

Page 24: ...tem Before Each Use First Mont h Every 3 Months Every 6 Months 1 Year 3 Years Engine Oil Check Chang e Change Air Cleaner Check Clean Spark Plug Check Clean Readjust Muffler Clean Cylinder Head Clean...

Page 25: ...ve the drain bolt and drain the old oil 1 Tighten the drain bolt 2 Fill the new Recommended Oil to the maximum level neck of the oil filler 3 Tighten the Oil Filler cap Spark Plug 1 Remove the Spark P...

Page 26: ...kisankraft com 91 80 22178200 Page 26 of 60 STORAGE 1 Drain the fuel from 2 fuel tanks 2 Drain fuel from Carburetor 3 Remove the Oil Filter cap 4 Remove the drain bolt and drain the oil 5 Close the oi...

Page 27: ...8 1 4 5 1 6 1 Fuel Petrol Start Kerosene Run Max Power 1 8 HP 4200 RPM 3 6 HP 3600 4000 RPM 3 1 HP 3000 RPM Rated Power 1 4 HP 3600 RPM 3 1 HP 3600 RPM 2 7 HP 2500 RPM Max Torque 0 4 Kg m 3000 RPM 0 8...

Page 28: ...28 of 60 TROUBLE SHOOTING The engine does not start 1 Is the Engine SWITCHED OFF 2 Check Engine OIL level Is it low 3 Check both fuel levels 4 Is the fuel reaching the carburetor 5 Is there good spark...

Page 29: ...RTS DIAGRAM PARTS LIST KK GE 100 CRANKCASE ASSEMBLY Sl No Part No Description 1 1 1 Crankcase 2 1 2 Valve chamber clapboard sub Assembly 3 1 3 Stud M5 118 4 1 4 Stud M6 52 5 1 5 Oil seal 17 30 6 crank...

Page 30: ...fo kisankraft com 91 80 22178200 Page 30 of 60 Sl No Part No Description 11 1 11 Keeper sway bar 12 1 12 Oil seal sway bar 13 1 13 Washer sway bar 14 1 14 Bottom plate 15 1 15 Bolt M6 14 16 1 16 Bolt...

Page 31: ...Crankcase cover 6 2 6 Oil seal 17 30 6 crankshaft 7 2 7 Dipstick sub Assembly 8 2 8 OIL Dipstick 9 2 9 Seal dipstick 10 2 10 Oil plug sub Assembly 11 2 11 Oil plug 12 2 12 Seal oil plug 13 2 13 Drive...

Page 32: ...100 160 200 www kisankraft com info kisankraft com 91 80 22178200 Page 32 of 60 CYLINDER COVER Sl No Part No Description 1 3 1 Gasket cylinder head 2 3 2 Cylinder cover 3 3 3 Spark plug 4 3 4 Bolt M6...

Page 33: ...t sub Assembly 2 4 2 Crankshaft 3 4 3 Woodruff key 4 4 4 Connecting rod 5 4 5 Shank 6 4 6 Cap connecting rod 7 4 7 Bolt M5 24 8 4 8 Piston 9 4 9 Piston pin 10 4 10 Circlip piston pin 11 4 11 Piston ri...

Page 34: ...nfo kisankraft com 91 80 22178200 Page 34 of 60 Sl No Part No Description 1 5 1 Camshaft 2 5 2 Washer camshaft 3 5 3 Tappet 4 5 4 Intake valve 5 5 5 Exhaust valve 6 5 6 Oil seal valve stem 7 5 7 Sprin...

Page 35: ...amber sub Assembly 7 6 7 Float chamber 8 6 8 Screw 9 6 9 Seal screw 12 6 12 Gasket float chamber 13 6 13 Float sub Assembly 14 6 14 Needle valve 15 6 15 Mixture chamber body 16 6 16 Main nozzle 17 6 1...

Page 36: ...78200 Page 36 of 60 FUEL TANK ASSEMBLY Sl No Part No Description 1 7 1 Fuel filler cap sub Assembly 1 1 7 1 1 Fuel filler cap 1 2 7 1 2 Packing ring 2 7 2 Fuel tank 3 7 3 Fuel Filter Upper 4 7 4 Fuel...

Page 37: ...o kisankraft com 91 80 22178200 Page 37 of 60 AIR CLEANER ASSEMBLY Sl No Part No Description 1 8 1 Cover air cleaner 2 8 2 Housing air cleaner 3 8 3 Foam air cleaner 4 8 4 Bracket air cleaner 5 8 5 Ga...

Page 38: ...No Description 1 9 1 Gasket exhaust port 2 9 2 Exhaust muffler 3 9 3 Nut M6 4 9 4 Muffler Protector Wire Net RECOIL STARTER Sl No Part No Description 1 10 1 Fan Cover 2 10 2 Recoil starter Assembly 3...

Page 39: ...of 60 Sl No Part No Description 9 10 9 Rope Reel 10 10 10 Starter Handle 11 10 11 Starter Cover 12 10 12 N A 13 10 13 Engine switch 14 10 14 Bolt M6 10 15 10 15 Bolt M6 14 16 10 16 Ratchet Spring GOVE...

Page 40: ...ng governor 6 11 6 Mount governor 7 11 7 Handle 8 11 8 Positioning plate 9 11 9 Spring governor 10 11 10 Wave washer 11 11 11 Washer 12 11 12 Supporting plate unit 13 11 13 Pressure plate 14 11 14 Nut...

Page 41: ...0 160 200 www kisankraft com info kisankraft com 91 80 22178200 Page 41 of 60 IGNITION COIL Sl No Part No Description 1 13 1 Cap spark plug 2 13 2 Cable engine stop 3 13 3 Ignition coil sub Assembly 4...

Page 42: ...ge 42 of 60 PARTS DIAGRAM LIST KK GE 160 200 CRANKCASE Sl No Part Name Part No 1 Crankcase Body 1 1 2 Current Amplifier 1 2 3 Sway bar 1 3 4 Split Clip 1 4 5 Side Plate 1 5 6 Ball Bearing 6205 1 6 7 O...

Page 43: ...2 1 centrifugal gear 1 12 2 1 12 2 2 Centrifugal block 1 12 2 2 12 2 3 pin centrifugal block 1 12 2 3 12 3 Centre axis 1 12 3 12 4 Clip centre axis 1 12 4 12 5 Slip cap 1 12 5 13 Oil sensor Assembly 1...

Page 44: ...Wheel Fan 2 2 3 Starter Sleeve 2 3 4 Nut Fly wheel Assembly 2 4 5 Crankshaft Assembly 2 5 5 1 Crank Shaft 2 5 1 5 2 Timing Gear 2 5 2 5 3 Governor Gear 2 5 3 5 4 Woodruff key 2 5 4 5 5 Flat Key 2 5 5...

Page 45: ...2 9 9 1 Wrench Spark plug 2 9 1 9 2 Handle 2 9 2 Crankcase Cover Parts Sl No Part Name Part No 1 Crankcase cover 3 1 2 Oil Seal 25x41 25x6 3 2 3 Ball Bearing 6205 3 3 4 Gasket crankcase 3 4 5 oil gau...

Page 46: ...art Name Part No 1 Recoil Starter Assembly Without fan Cover 4 1 1 1 Fan cover 4 1 1 1 2 Pivot bolt M5 x 17 4 1 2 1 3 Ratchet guide 4 1 3 1 4 Ratchet 4 1 4 1 5 Washer recoil 5x17x0 5 4 1 5 1 6 Frictio...

Page 47: ...ulley handle 4 1 12 1 13 Bolt M6X8 4 1 13 2 Bolt M6x12 4 2 3 Engine switch 4 3 Cylinder Head Sl No Part Name Part No 1 Gasket Cylinder head 5 1 2 Set pin 10x14 5 2 3 Bolt M8 x 60 22 5 3 4 Stud Exhaust...

Page 48: ...Part No 1 Cam Shaft Assembly 6 1 2 Tappet 6 2 3 Pusher 6 3 4 Pusher guide 6 4 5 Intake Valve 6 5 6 Exhaust Valve 6 6 7 Valve Spring 6 7 8 Spring seat Intake Valve 6 8 9 Rocker Ass 6 9 9 1 Stud Rocker...

Page 49: ...rt No 1 Connecting rod Assembly 7 1 1 1 Bolt connecting rod M7x35 7 1 1 1 2 Cover connecting rod 7 1 2 1 3 Body connecting rod 7 1 3 2 Piston 7 2 3 Piston Pin 7 3 4 Clip Piston Pin 7 4 5 Piston Ring A...

Page 50: ...Adjustment Base Parts Sl No Part Name Part No 1 Speed Adjustment base part 8 1 1 1 Speed Adjustment Base Ass 8 1 1 1 2 Adjustment Spring 8 1 2 1 3 Adjustment Screw 8 1 3 2 Speed Adjustment arm 8 2 3 R...

Page 51: ...Carburetor Parts Sl No Part Name Part No 1 Carburetor Assembly 9 1 1 1 Carburetor Body oil 9 1 1 1 2 Throttle Valve Assembly 9 1 2 1 2 1 Throttle Valve Cap 9 1 2 1 1 2 2 Throttle Valve axis 9 1 2 2 1...

Page 52: ...1 1 5 2 Spring 9 1 5 2 1 6 Adjustment screw Idle speed 9 1 6 1 7 Fuel Floater 9 1 7 1 8 Pin Fuel Floater 9 1 8 1 9 Needle Valve Assembly 9 1 9 1 9 1 Needle Valve seat 9 9 1 1 9 2 Needle Valve 9 9 2 1...

Page 53: ...178200 Page 53 of 60 Sl No Part Name Part No 1 23 Handle Bar 9 1 23 1 24 Spring Washer big 9 1 24 1 25 Upper cover 9 1 25 1 26 Spring washer small 3 9 1 26 1 27 Screw M3x7 9 1 27 2 Steel gasket 9 2 3...

Page 54: ...s 10 1 1 1 1 1 Air Cleaner seat 10 1 1 1 1 1 2 Seal Ring 10 1 1 2 1 1 3 Cover board 10 1 1 3 1 1 4 Screw M4 x 12 10 1 1 4 1 2 Filter Assembly 10 1 2 1 2 1 Foam Filter 10 1 2 1 1 2 2 Papery Filter 10 1...

Page 55: ...178200 Page 55 of 60 Sl No Part Name Part No 1 Muffler Assembly 11 1 1 1 Muffler body 11 1 1 1 2 Protector Muffler A 11 1 2 1 3 Screw M5 x 8 11 1 3 1 4 Spring washer 5 11 1 4 1 5 Washer 5 11 1 5 2 Was...

Page 56: ...uel tank cover 12 1 1 1 1 1 2 Rubber seal Fuel tank cover 38x56x3 12 1 1 2 1 2 Fuel filter Assembly 12 1 2 1 2 1 Support Fuel filter 12 1 2 1 1 2 2 Fuel filter 12 1 2 2 1 3 Fuel tank 12 1 3 1 4 Fuel j...

Page 57: ...scopic Steel Pipe Fruit Picker Bag Sheep Shear GardenTools Electric Pressure Washer Hedge Trimmer Lawn Mower Electric Petrol Manual LeafBlower Cultivators and Accessories Petrol and Diesel Sprayers an...

Page 58: ...ftTM www kisankraft com info kisankraft com 91 80 22178200 Page 58 of 60 Wide Range of Products for Every Need For more information give MISSED CALL 07676065555 Many of our products have BIS ISI certi...

Page 59: ...All parts defective in material and workmanship are covered This warranty will only cover defects arising under normal usage This warranty is limited to repair or replacement by KisanKraft Machine To...

Page 60: ...ranties hereunder including but not limited to any implied warranty of merchantability must be brought within the applicable warranty period Modifications of Warranty No agent representative dealer or...