Kistler-Morse ORB, Installation & Operation Manual

Page 1: ...n Operation Manual IOM97 1167 01 Rev J O Or rd de er r f fr ro om m C C A A B Br ri ig gg gs s C Co om mp pa an ny y 622 Mary Street Suite 101 Warminster PA 18974 Phone 267 673 8117 800 352 6265 Fax 267 673 8118 Sales cabriggs com www cabriggs com ...

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Page 3: ...and Approvals IV MECHANICAL INSTALLATION 5 To Mount the ORBTM Drilling Holes in the Enclosure Figure 1 Bottom View V ELECTRICAL INSTALLATION 6 General Safety Disconnect Requirements for Permanently Installed Equipment Protective Earth Ground Wiring Diagrams Figure 2 Wiring for RS 422 Serial Connections Figure 3 Wiring for RS 485 Connections Modbus VI SET UP 10 For Ethernet Connection For Serial Co...

Page 4: ...YMBOLS WARNING IDENTIFIES CONDITIONS OR PROCEDURES WHICH IF NOT FOLLOWED COULD RESULT IN SERIOUS INJURY RISK OF ELECTRICAL SHOCK CAUTION IDENTIFIES CONDITIONS OR PROCEDURES WHICH IF NOT FOLLOWED COULD RESULT IN SERIOUS DAMAGE OR FAILURE OF THE EQUIPMENT ...

Page 5: ...in a municipal collection site If you do not have the means to dispose of properly please contact Bindicator for return and disposal instructions or options STORAGE If the device is not scheduled for immediate installation following delivery the following steps should be observed 1 Following inspection repackage the unit into its original packaging 2 Select a clean dry site free of vibration shock...

Page 6: ... the following Personal injury or harm Application specific hazards such as vessel overfill Damage to the device or system If any questions or problems arise during installation of this equipment please contact Customer Support at 800 778 9242 III PRODUCT DESCRIPTION FUNCTION The ORB Inventory Management System is an information integration system that interfaces with various instruments and inter...

Page 7: ...ormation to users it includes an RJ45 network port Data is displayed in a graphical format using its built in web server to provide current inventory information in both a tabular and graphical format historical trending raw data access and access to the actual inventory measurement systems connected to the ORB 3 3 97 1167 01 Rev J www kistlermorse com ...

Page 8: ...e Frequency of data collection User configuration and access permissions Device Compatibility Bindicator Level Devices GP 4 and Mark 4 Yo Yo Version 1 05 or higher Sonotracker Ultrasonics TDR 2000 Guided Wave Radar via 4 20 mA input 4 20mA Input Box Kistler Morse Weighing Systems SVS 2000 Weigh II Rev B firmware or higher STX MVS Rev G firmware or higher Sono II Rev L firmware or higher Ultra wave...

Page 9: ... any debris replace the ORB back into the enclosure using all four 4 mounting screws 6 Determine desired location for mounting the ORB TO MOUNT THE ORB 1 Install feet to the ORB enclosure tightening at the desired angles for mounting location 2 Hold the enclosure against the wall in the desired location and mark the positions of the mounting holes Place the enclosure in a safe location 3 Drill the...

Page 10: ...loops and seal conduit with silicone rubber product DISCONNECT REQUIREMENTS FOR PERMANENTLY INSTALLED EQUIPMENT A dedicated disconnecting device circuit breaker must be provided for the proper installation of the unit If independent circuits are used for power input and main relay outputs individual disconnects are required Disconnects must meet the following requirements Located in close proximit...

Page 11: ... to 100 pieces of RS 422 or RS 485 based equipment can be connected to a single COM port provided that each piece of equipment is given a unique address For Ethernet applications maximum cable length is 300 ft 90 m For RS 232 applications maximum cable length is 50 ft 15 m For RS 422 applications maximum cable length is 4000 ft 1200 m Recommend using Belden 8723 or equivalent For RS 485 applicatio...

Page 12: ... KM RS 422 Jumper Configuration Port 1 Port 2 Port 3 Service Port RS 422 Serial Connections IN SHLD OUT TB4 SERIAL DATA IN OUT TB4 SERIAL DATA SHLD DEVICE 20 SLAVE DEVICE 2 SLAVE DATA SERIAL OUT IN TB4 SHLD DEVICE 1 SLAVE 8 8 97 1167 01 Rev J www kistlermorse com ...

Page 13: ...IGURE 3 Wiring For RS 485 Connections Modbus ORB Board Layout RS 485 Connections MODBUS RS 485 Jumper Configuration Port 1 Port 2 Port 3 Service Port 120 Ώ 120 Ώ 9 9 97 1167 01 Rev J www kistlermorse com ...

Page 14: ...r may be necessary 8 Connect the cross over cable from the Ethernet port on the ORB to the Ethernet port in the computer watch Network icon for connectivity 9 Launch a web browser 10 Type 192 168 1 170 into the address window 11 Log into the ORB using a web browser User Login Admin Password Admin NOTE If using Internet Explorer the time must be changed to the local time 12 Choose Set Up EtherNet o...

Page 15: ...ple North silo Yo Yo 000 to set up the vessels in the orb 1 Log in to the ORB normally using a web browser User Login Admin Password Admin 2 Scan for devices a Go to the NETWORKING tab b Click Set Up Serial Ports c Choose the Port that corresponds with the wiring of the ORB click Configure d Choose the setting that matches the jumper setting RS 485 MODBUS or KM RS 422 click Update e Choose Manuall...

Page 16: ...by your IT group press ENTER 12 Press 2 to change the Subnet Netmask press ENTER 13 Enter new Subnet Netmask provided by your IT group press ENTER 14 Press 3 to change the Gateway press ENTER 15 Enter new Gateway provided by your IT group press ENTER 16 Press S to save the settings press ENTER 17 Close Putty program 18 Connect to the ORB to your network 19 Log in to the ORB using a web browser cre...

Page 17: ... VII for detailed instructions VII USING THE ORB To set company name and logo Choose ADMINISTRATION TAB SET COMPANY NAME 1 Enter your company name and location 2 To add your company logo a Click Browse and find the file on your computer b Click the Use logo box c Click Update 3 Your name will now appear in the middle of the title bar with the location underneath the logo will be updated on the lef...

Page 18: ...y f Minimum Capacity 2 Click Update TO SET A STRAPPING TABLE Click the hyperlink above the image 1 Choose Edit Strapping Table 2 Insert Input data uncorrected data from the device customer specified 3 Insert Output data corrected data from the device customer specified 4 Click Update This is an advanced feature of the ORB set up It is often used when a user wishes to set the tank parameters in a p...

Page 19: ...ounts a Fill in all fields to create an account b Select which vessels each user should have access to in the ORB 2 Manage Roles to create edit or delete permission roles a Select appropriate access for each role for the ORB b Create a new role To manage or create reports Choose MANAGEMENT TAB MANAGE REPORTS 1 To see a report a Click on the report name b Add email address es where the report shoul...

Page 20: ...page 8 9 Wiring incorrect Correct wiring per page 8 9 Com port not setup correctly Click setup serial ports and correctly setup the serial port being used Broken serial cable Do a continuity check or serial cable Device power off Check power on each device Damaged ORB serial port Login as an Admin click setup serial ports and run the loop back test See Figure 4 for wiring of loopback 120 Ώ End of ...

Page 21: ...1 7 8mm X 50 12 7mm 10 93 277 7mm 6 00 152 4mm 10 50 266 7mm NEMA 4X Fiberglass Enclosures ORB Bracket Assembly 8 25 209 55mm 8 76 222 5mm 6 50 165 1mm 7 00 177 8mm 9 20 233 68mm OVERALL MOUNTING HEIGHT 5 45 138 43mm 25 6 35mm 218 5 54mm MOUNTING HOLE SIZE 17 17 97 1167 01 Rev J www kistlermorse com ...

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Page 23: ...Notes ...

Page 24: ... SC 29306 Tel 800 426 9010 Tel 864 574 2763 Local Fax 864 574 8063 sales kistlermorse com www kistlermorse com O Or rd de er r f fr ro om m C C A A B Br ri ig gg gs s C Co om mp pa an ny y 622 Mary Street Suite 101 Warminster PA 18974 Phone 267 673 8117 800 352 6265 Fax 267 673 8118 Sales cabriggs com www cabriggs com ...