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Piezoelectric Pressure Sensor Type 601C/603C 

 

 

 
 

Page

 16 

 

 

60xC_002-741e-08.18 

 
 

4.3  Manufacturing of mounting hole 

4.3.1  Direct mounting (ISO) 

The following procedure is recommended for the manu-
facturing of the direct mounting bore with Kistler step drill 
type 1331 and for use with ISO floating clamp nut 
6423B00 with a M7x0.75 thread. 

 

 

 

        Fig. 7: Flush mounting bore 

Fig. 8: Kistler step drill, Type 1331 

 

 

1.  Centering hole, use a center drill with 3.0 mm diameter 

and 90° chamfer angle.

 

 

2.  Ø5.5 mm through-hole, use a spiral drill with 5.5 mm  

diameter. 
 
Ø7.35 mm countersink at the entrance of the Ø5.5 mm 
blind hole, use a countersink cutter with a 90° chamfer 
angle.

 

 

3. Ø6.3 mm blind hole, use a spiral drill with 6.3 mm  

diameter. Select the bore depth accordingly, so that 
the front cutting lips of the spiral drill do not undercut 
the residual wall thickness of 6.1 mm at the diameter 
of 5.5 mm. 

 

A too deep blind hole will damage the contact surface 
to the sensor (shoulder) and thus the sealing surface. 
This could result in leakage at low pressure.

 

Summary of Contents for 601C Series

Page 1: ...Instruction Manual Piezoelectric Pressure Sensors Type 601C Type 603C 60xC_002 741e 08 18...

Page 2: ...Instruction Manual Piezoelectric Pressure Sensors Type 601C Type 603C 60xC_002 741e 08 18...

Page 3: ...e or improve its products and make changes in the content without obli gation to notify any person or organization of such changes or improvements 2015 2018 Kistler Group All rights reserved Except as...

Page 4: ...loating clamp nut 10 3 5 Adapter 11 3 6 Seal adapter 11 4 Mounting installation 12 4 1 Mounting options 12 4 1 1 Direct mounting 12 4 1 2 Passage mounting 13 4 1 3 Adapter mounting 14 4 2 Installation...

Page 5: ...several general purpose piezoelec tric pressure sensors that are suited for a variety of appli cations Please see below list for an overview of sensors covered by this manual 601CAA 601CAB 601CBA0000...

Page 6: ...tler additionally grows own high performance crystals called PiezoStar Sensors based on PiezoStar crystals show several advantages over quartz based sensors as for example higher operat ing temperatur...

Page 7: ...voltage signal by the external charge amplifier Contrary to IEPE sensors PE sensors don t need to be powered as a charge signal is produced as soon as pressure is applied to the piezoelectric material...

Page 8: ...than quartz crystals Adjustable FSO pressure range The Full Scale Output usually 10 V pressure range can be adjusted by the external charge amplifier This means that the same sensor can be used to mea...

Page 9: ...hence the positive sensitivity of IEPE sensors Contrary to PE sensors IEPE sensors need to be pow ered due to the built in electronics However a standard two wire cable suffices to power the sensor an...

Page 10: ...cale Output usually nominal 5 V pressure range of IEPE sensors is fixed by the settings of the integrated electronics and can t be adjusted Use of standard cables IEPE sensors can be operated with sta...

Page 11: ...e Output signal Housing Connector 60xCAA Charge PE Standard 10 32 60xCAB Charge PE Short M4 60xCBA Voltage IEPE Standard 10 32 Whenever possible it s recommended to use a piezoelec tric sensor with a...

Page 12: ...ement seals as well as nickel seals of Kistler type 1131A can be ordered sep arately It s recommended to replace the sensor seal each time the sensor get demounted and mounted again 3 4 Floating clamp...

Page 13: ...y a thin film of lubricating grease of Kistler Type 1063 to the external thread of the adapter before mounting The lubrication prevents seizing of the threads and surfaces when de mounting the adapter...

Page 14: ...mounting hole is required for details on mounting hole fabrication please see corresponding chapter Below drawings show the direct mounting of a piezoelec tric sensor with standard housing left and wi...

Page 15: ...s ef fect is commonly referred to as the organ pipe effect The pressure oscillation in the cavity is superimposed to the regular pressure and may affect the signal quality by making important informat...

Page 16: ...rocess when space and wall thickness are not a premium Use of a mounting adapter will elimi nate the need to provide a precise mounting configura tion and allow the installer to provide only a threade...

Page 17: ...1063 to the external thread of the adapter before mounting The lubrication prevents seizing of the threads and surfaces when demounting the adapter as well sealing against high pressures Adapters incl...

Page 18: ...se a center drill with 3 0 mm diameter and 90 chamfer angle 2 5 5 mm through hole use a spiral drill with 5 5 mm diameter 7 35 mm countersink at the entrance of the 5 5 mm blind hole use a countersink...

Page 19: ...0 m or less no radial chatter marks and a maximum roughness of 0 4 m 5 Chamfer chamfer the inner edge of the sealing sur face to a maximum size of 0 05 mm x 45 Keep the chamfer as small as possible in...

Page 20: ...drill with 0 125 diameter and 90 chamfer angle 2 0 2165 through hole use a spiral drill with 0 2165 diameter 0 328 countersink at the entrance of the 0 2165 blind hole use a countersink cutter with a...

Page 21: ...chamfer as small as possible in order to obtain a large sealing surface 6 0 272 blind hole use a spiral drill with 0 272 diameter Select the bore depth accordingly so that sufficient length is availa...

Page 22: ...e mounting bore for all of the available ISO adapters Fig 11 Mounting bore for 6503C0A adapter Fig 12 Mounting bore for 6507B0A adapter 4 3 4 Adapter Mounting ANSI The following drawings show the moun...

Page 23: ...120 Material 72000229 Under no circumstances should the diaphragm be cleaned with a brush or by sand blasting grinding etc otherwise permanent damage will result Fine cleaning For fine cleaning it s r...

Page 24: ...thod to alleviate this problematic condition is to clean the ca bles connectors switch boxes and the signal condition ing input connector However never use air blast to clean the connectors it will un...

Page 25: ...ipment in labora tories a periodic re calibration of the full measuring chain sensor cable charge amplifier and data acquisition unit should be considered Re calibration can be done in one of Kistler...

Page 26: ...ions all alle toutes complies with the following provisions of directives die folgenden Bestimmungen der Richtlinien erf llt est conforme aux dispositions suivantes des directives 2014 30 EU EMC EMV E...

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