Kitagawa S1036, Instruction Manual

Page 1: ...ully read this manual and the safety labels attached to the equipment Failure to follow these instructions and safety precautions could result in serious injury death or property damage Store this manual near equipment for future reference If any questions related to safety arise about this manual please confirm them with the distributor or our company INSTRUCTION MANUAL S type Version 1 10 2019 0...

Page 2: ... which are not specified in this manual please confirm them with our company or distributor before performing them Liability and How to Use this Manual The guarantee period of this product is 1 year after delivery Use the parts delivered by Kitagawa Iron Works for all the parts including consumable parts We will not assume responsibility for injury death damage or loss caused by usage of parts not...

Page 3: ...ion ８ Coolant Collector 8 1 Outline 8 2 Type and applicable cylinder 8 3 Specifications 8 4 Attachment 8 5 Positional adjustment of proximity switch 8 6 Precautions 8 7 Parts list For Machine Tool Manufacturers Chapter 9 ９ Attachment 9 1 Outline drawing of attachment 9 2 Production and attachment of cylinder adapter 9 3 Production and attachment of draw pipe 9 4 Attachment of cylinder 9 5 Tighteni...

Page 4: ...lve relief valve and fan Standard specification L Long stroke type cylinder with lock valve relief valve and fan 5 7 Columns for special specification for each destination of delivery Remarks 1 What is a lock valve This is a valve which has a function to retain the hydraulic pressure inside a cylinder temporarily when the pump pressure suddenly lowers as a result of blackout malfunction of the hyd...

Page 5: ...nual is for the cylinder part 1 3 Scope of product Fig 2 To prevent the work from flying safe design maintenance and erroneous action prevention of the hydraulic system to maintain the gripping force of the chuck is extremely important Thoroughly read the Important Safety Precautions on and after page 6 in this manual As for the chuck follow the instruction manual for the chuck WARNING ...

Page 6: ...an cover Fan Stopper Air breather Plug Flinger Bearing Socket head cap screw Socket head cap screw Cross Recessed head Machine screw O ring O ring O ring O ring O ring O ring O ring or Seat packing O ring O ring Seal washer Plain washer Plug Quantity 6 or 12 8 or 12 or 16 7or 8or 12 0 or 1or 4 1 or 2 0 or 2 1 1 1 1 3 1 1 0 or 4 2 1 4 Parts list 21 11 23 29 18 10 15 9 25 18 8 20 17 27 19 14 6 5 4 3...

Page 7: ...al the safety interlock function which allows rotation only when the door is the manual mode or the test mode During spindle rotation do not turn off hydraulic pump power supply and do not operate switching valve For All Users Cutting off hydraulic pressure causes a drop in the gripping force which could result in the work being released and flying out Operating the manual switching valve or solen...

Page 8: ...at the input force which determines the gripping force of the chuck does not exceed Excessive input force can lead to breakage of the chuck which is very dangerous as the chuck can work can be damaged and fly out If you use the chuck with the inside diameter gripping input force hydraulic pressure must be 1 2 or less of the allowable maximum input For All Users The chuck may break and the chuck or...

Page 9: ...e cylinder or work will fly out Fix the lathe spindle or the cylinder when you tighten bolts Your hand could slip and get injury when you work without fixing the spindle You must use a torque wrench for torque control A Specified torque for socket head cap screw Bolt size Tightening torque M10 M12 M16 58 N m 85 N m 200 N m In the case of B Coolant collector attachment Type Bolt size S12 S15 S18 S2...

Page 10: ...oes not rise even if hydraulic pressure is raised If the hydraulic pressure suddenly drops due to blackout or malfunction of the hydraulic pump etc this is dangerous as work will fly out Lock valve retains the hydraulic pressure inside the cylinder temporarily when the hydraulic pressure suddenly drops due to blackout or malfunction of the hydraulic pump etc Use a cylinder with a lock valve safety...

Page 11: ... out When the screw is loosened the jaw stroke of the chuck becomes shorter and this is very dangerous as the work will fly out Do not modify the cylinder For All Users Doing so may damage the cylinder and cause oil leakage which could result in a fire And if the hydraulic oil leaks the gripping force of the chuck will lower and the work may fly out which is dangerous Do not attach additional mach...

Page 12: ...d lock valve and relief valve and prevent seizing due to foreign matter If the function of the lock valve lowers this is dangerous as the work will fly out when the hydraulic pressure suddenly lowers due to blackout or malfunction of the hydraulic pump etc If the function of the relief valve lowers the volume of the filled hydraulic oil changes causing an increase in pressure which is dangerous re...

Page 13: ... damage the cylinder and cause oil leakage which could result in a fire And if the hydraulic oil leaks the gripping force of the chuck will lower and the work may fly out which is dangerous Do not attach the cylinder vertically It will cause oil leakage and may result in a fire For Machine Tool Manufactures Failure to follow the safety precautions below could result in serious injury or death WARN...

Page 14: ... the product should be subjected to the antirust treatment and stored in a place free from wetting condensation or freeze Operating Piston thrust force kN Piston Maximum Thrust force kN Operating hydraulic pressure MPa 0 25 Maximum operating hydraulic pressure MPa 0 25 36 15 64 24 4 0 8000 8 6 0 011 3 0 46 15 89 33 4 0 7000 12 0 0 019 3 0 52 22 150 56 4 0 6200 16 8 0 053 3 9 75 25 183 69 4 0 4700 ...

Page 15: ...low the work to fly out Use abrasion resistant and deforming hydraulic oil Add a filter of 20 m or less in the pressure supplying line P to maintain the function of the cylinder and to prevent seizing caused by foreign matter Safety information about hydraulic fluid and anti rust oil Applicable range Hydraulic fluid sealed in the product at the delivery Antirust agent applied to the product at the...

Page 16: ... the operation inability still continues raise the chuck setting pressure additionally about 0 5 MPa at a time and repeat the operation in the same manner as item 2 to check the action of the cylinder In this case the limit of the pressure raising is up to 30 increase of the maximum operating hydraulic pressure When the cylinder operation is recovered bring back the preset chuck pressure to the no...

Page 17: ...ring O ring O ring ー JIS B2401 P45 JIS B2401 P16 JIS B2401 P48 JIS B2401 G100 NOK S38 NOK S60 NOK S80 S102 JIS B2401 P8 JIS B2401 P53 ー JIS B2401 P65 JIS B2401 G120 JIS B2401 G50 NOK S70 NOK S95 JIS B2401 G120 JIS B2401 P10 JIS B2401 G175 ー JIS B2401 P190 JIS B2401 G270 JIS B2401 G170 61R421518 JIS B2401 G250 AS 568 275 1 or 4 1 or 2 2 1 1 1 1 3 1 No Part name S1036 S1246 S1246L JIS B2401 P10 JIS ...

Page 18: ...ent Table 4 WARNING Defective Measures Check that the hydraulic pressure is operating by the motion of the flexible hose etc Check that there are no mistakes in piping Try operations when operation inability specified in the items of the trial operation Check that the pressure is as specified at the cylinder pipe inlet by attaching a pressure gauge near the inlet of the cylinder Wearing of the O r...

Page 19: ...ant flowing inside the draw pipe To electrically check piston operation and for clamping unclamping detection of a work There are 2 proximity switches attached to the coolant collector The coolant collector is to be arranged separately from the cylinder so designate the type specified below when necessary There are 2 proximity switches attached on the coolant collector therefore the cylinder opera...

Page 20: ... end of detectable plate 11 is about 1 mm and slide to adjust the adjusting plate 4 in the axial direction Tighten the socket head cap screw 15 to fix the adjusting plate 4 Grip the workpiece For another proximity switch proceeds in the same way as it is described from point 4 and 5 Confirm whether LED lights up by opening and closing the chuck several times Tighten the socket head cap screw 15 to...

Page 21: ...Cover Adjusting plate Hose nipple Metal screen Sheet packing 1 Sheet packing 2 Sheet packing 3 Sheet packing 4 Detectable plate Terminal block assembling Cover Socket head cap screw Socket head cap screw Socket head cap screw Socket head cap screw Plain washer O ring Cross recessed head tapping cap screw Sheet packing Proximity switch BES M12MI NSC20B BV02 Direct current 3 wire system a contact Qu...

Page 22: ...e tool manufacturers personnel who attach a cylinder to a machine Please read following instruction carefully when you attach or detach a cylinder to machine and please sufficiently understand and follow the instructions for safe operation Attach the manual switching valve at a position where it is easy to operate for the attaching equipment Install the hydraulic unit at a position where the drain...

Page 23: ...ide Attach with the surface run out of the cylinder adapter and the run out of the spigot joint at 0 005 mm or less Fig 10 Large run out causes vibration and shortens the life of the cylinder significantly Install after removing the dust inside the pipe completely Add a filter to the pressure supplying line P If foreign matters gets inside the cylinder this is dangerous since the rotation valve of...

Page 24: ...on and attachment of draw pipe Sufficiently degrease and apply adhesive on the thread part of the piston and the thread part of the draw pipe and then screw in and tighten If the screw is loose the jaw stroke of chuck will shorten which could allow the work to fly out Table 10 The dimension L in Fig 11 is determined from the distance A between the cylinder adapter and the back plate Example In the...

Page 25: ...on e and the dimension f in Fig 11 for the draw pipe and a material with the tensile strength 380MPa 38kgf mm 2 or more must be used The personnel who designed draw pipe must judge whether the strength of the draw pipe is sufficient for the usage conditions The dimensions and materials specified in this manual do not guarantee that the draw pipe will not break under every usage condition If the sc...

Page 26: ...from rotating provide a support by utilizing the protrusion of the drain port foundation After attaching the support to the lathe provide clearance between the protrusion of the sleeve body and the support so that force is not applied to the sleeve body Table 11 Unit mm As for the run out when attaching the cylinder attach the cylinder while keeping the vertical run out of the sleeve body rear end...

Page 27: ...2091 S2091L M12 24 S1875 S1875L S1552 S1552L M10 20 S1246 S1246L S1036 M10 17 Type Boltsize Screw depth Always tighten the bolts at the specified torque If the torque is insufficient or excessive the bolt will break which is dangerous as the cylinder or work will fly out Use bolts that have at least a strength classification of 12 9 10 9 for M22 or more and be sure they are long enough DANGER 26 T...

Page 28: ...ot assume responsibility for injury death damage or loss caused by usage of parts not manufactured by Kitagawa Iron Works Additionally if parts other than genuine parts manufactured by Kitagawa Iron Works are used this guarantee will be completely invalid The personnel who designed those parts must judge whether they are safe for the usage conditions The dimensions and value specified in this manu...

Page 29: ...s 2 What is a relief valve Valve equipped with a function to prevent breakage when the hydraulic oil filled inside the cylinder caused a pressure increase due to the volume change Consider the hydraulic circuit design so that the operation is easy and no mistakes in operation occur Attempt failsafe for the circuit so as not to cause any accidents even in the case of blackout Fig 19 It is incorpora...

Page 30: ...ECIFICATIONS Fig 20 B PORT A B Dr 29 This product is based on the following standards or orders Machinery directive 2006 42 EC Annex I EN ISO 12100 2010 EN1550 1997 A1 2008 Ultimate disposal of this product should be handled according to all national laws and regulations 11 1 About standards and orders 11 3 About disposal 11 2 Information about markings of product 11 Other information ...

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