KitchenAid GIC3051X, Technical Education

Page 1: ...TECHNICAL EDUCATION JOB AID W10346831 KAC 54 Models INDUCTION COOKTOP KICU500X JIC4430X GIC3051X KICU509X JIC4536X KICU569X Kitchen Aid Jenn Air Whirlpool ...

Page 2: ...ing Diagrams used in this Job Aid are typical and should be used for training purposes only Always use the Wiring Diagram supplied with the product when servicing the cooktop GOALS AND OBJECTIVES The goal of this Job Aid is to provide information that will enable the In Home Service Professional to properly diagnose malfunctions and repair the Induction Cooktop The objectives of this Job Aid are t...

Page 3: ...ity 3 4 Noises that are Common to the Normal Operation of Induction Cooktops 3 4 Overview of Induction Cookware 3 5 Pots and Pans good for Induction Cooking 3 5 Pots and Pans not good for Induction Cooking 3 5 COMPONENT ACCESS 4 1 Component Locations 4 1 Removing The Cooktop Glass 4 2 Removing the User Interface 4 3 Removing An Induction Element 4 4 Removing a Cooling Fan 4 5 Removing Power Contro...

Page 4: ... iv NOTES ...

Page 5: ...f the instructions are not followed Your safety and the safety of others are very important We have provided many important safety messages in this manual and on your appliance Always read and obey all safety messages This is the safety alert symbol This symbol alerts you to potential hazards that can kill or hurt you and others All safety messages will follow the safety alert symbol and either th...

Page 6: ...NT K STANDARD KITCHENAID P COMMERCIAL STYLE S GAS CAPACITY SIZE SERIES CONFIGURATION 1ST POSITION 2ND POSITION 0 TEMPERED GLASS 0 30 WIDE 1 STAINLESS STEEL 5 15 WIDE 4 COMMERCIAL STYLE 6 36 WIDE 5 CERAMIC GLASS 8 48 WIDE 7 STAINLESS STEEL W CLEAR COAT FEATURE CODE 0 STANDARD ELEMENTS BURNERS 1 RADIANT ELEMENTS 2 DUAL ELEMENTS OR SEALED BURNERS W GRILL 6 5 BURNERS ELEMENTS 7 HALOGEN ELEMENTS OR 6 B...

Page 7: ...el Serial Number Label And Tech Sheet Locations The Model Serial Number label and Tech Sheet locations are shown below Model Serial Number Label Location Tech Sheet Location On Bottom Of Cooktop In Plastic Bag ...

Page 8: ...k Function Key Melting Quick Function Key Simmering KICU509X BL SS BL has beveled edge 30 Ceran 4 7 Bridge 2500 W 7 Bridge 10 8 Dual 11 9 Graphic 3700 W 6 Single 1800 W G8 Touch Cluster in Right Front N A One Timer Boosters on each element except 7 bridge Quick Function Key Melting Quick Function Key Simmering Control Lockout Pause Function Control Lockout All Extruded frame KICU569X BL SS BL has ...

Page 9: ...s for all elements Boosters on each element except 7 bridge 6th Sense Control Lockout Pause Function Multi Function Key Simmer Melting Keeping Warm All Extruded frame JIC4430X 30 Ceran 4 7 Bridge 2500 W 7 Bridge 10 8 Dual 11 9 Graphic 3700 W 6 Single 1800 W G8 Touch Cluster in Right Front N A Timers for all elements Boosters on each element except 7 bridge 6th Sense Control Lockout Pause Function ...

Page 10: ...erface H Aluminum plate I Coil 6 15 2 cm J Coil 9 22 9 cm K Mounting bracket L Mounting clips 4 M Assembly glass N Frame O Coil 8 20 3 cm P Coil 6 15 2 cm Q EMI Filter board R Fuse S Harness fixing T Fan U User Interface harness V Thermofuse harness 250 F 121 C one on yellow cable and one on black cable W Power cord A B C D E F G H I J K L M N O P Q R S T U V W ...

Page 11: ...l sides of the cooktop cutout 4 Apply the adhesive provided in the kit to the back side of the brackets Center line 6 Push the brackets firmly onto each side of the cooktop cutout and wait 1 hour for adhesive to dry 1 Disconnect power or unplug the cooktop 5 Position brackets in the center of the vertical centerline and align the upper edge of the brackets so that they are flush with the counterto...

Page 12: ... To Install Brackets into Wood Countertop Center line 2 Measure the center line of the vertical sides of the cooktop cutout 1 Disconnect power or unplug the cooktop 3 Position brackets in the center of the vertical centerline and align the upper edge of the brackets so that they are flush with the countertop 4 Attach the brackets in the cutout with the screws provided WARNING Electrical Shock Haza...

Page 13: ...are ground wire to the neutral white wire in the junction box 4 Connect the 2 black wires H together us ing a UL listed wire connector 5 Install junction box cover IMPORTANT Use the 4 wire cable from home power supply in the U S where local codes do not allow grounding through neutral New Branch circuit installations 1996 NEC mobile homes and recreational vehicles new con struction and in Canada M...

Page 14: ...ktop cable wire C to the white neutral wire F in the junction box using a UL listed wire connector 3 Connect the 2 black wires H together using a UL listed wire connector 4 Install junction box cover A Cable from home power supply B Red wires C Green or bare ground wire from cooktop D 3 wire cable from cooktop E Junction box F White wire from home power supply G UL listed wire connector H Black wi...

Page 15: ...tive side of one magnet and the positive side of another magnet it can t be done This is the theory behind induction cooking We need to use the electrons in metals to create movement friction and re sistance causing heat We talk about using ferromagnetic pots and pans to cook with induction What is ferromagnetic metal Metals with randomly arranged positive and negatively charged electrons in no pa...

Page 16: ...is how we regulate the performance between a high medium and low setting at the cooktop By speeding up the alternating current in the induction coil the electrons in the pan will move very quickly and provide instant heat to cook food This magnetic field that we produced works in the 2 3cm of the bottom of the cookware creating heat in just the bottom of the cookware You always see the dollar bill...

Page 17: ...ng halogen the energy is first converted to heat and only then directed to the pot or pan with a lot of that heat going to waste heating up your kitchen instead of heating up your food As a comparison 40 less than half of the energy in gas gets used to cook whereaswithinduction84 percent of the energy in the electricity used gets used to cook and the rest is not waste heat as it is with gas There ...

Page 18: ...ped with fans that work to cool the cooktop when ever it is in operation The fan can also continue operating when the cooktop is User Friendly Working conditions are improved with the absence of smoke and heat produced by heating equipment You can touch the outer casing without getting burned If the electricity supply to your home is interrupted youwillbeunabletocook gas supplies can be interrupte...

Page 19: ... Cookware All pots and pans with a ferromagnetic base are valid for induction Only containers that have a base where a magnet will stick Pots and Pans good for Induction Cooking Enamelled steel pots and pans Cast iron pots and pans Special stainless steel utensils for induction cooking Pots and Pans not good for Induction Cooking Non ferromagnetic or non metallic materials Aluminum pots and pans C...

Page 20: ...3 6 NOTES ...

Page 21: ...ly Right Front Induction Element Assembly Right Rear Induction Element Assembly Left Rear Induction Element Assembly Left Power ControlBoard Right Power ControlBoard Filter EMI Board Left Cooling Fan Burner Box Right Cooling Fan Line Fuses Left Cooling Fan Right Cooling Fan Terminal Block Capacitor Coil Sensor 1 For Each Element ...

Page 22: ...e cooktop glass 3 Remove the 6 T 20 Torx head screws from the front and side ceramic glass brackets 4 Lift and remove the ceramic glass from the cooktop base Cooktop Glass Slots Right Side Bracket Screws Front Bracket Screws Left Side Bracket Screws Cooktop Base WARNING Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can resu...

Page 23: ... see figure 1 5 When replacing the User Interface be sure to engage the holder tabs into the tab location positions see figure 1 Holder tabs are held in place by the pressure of the glass top and isolated by the springs surrounding each tab see figure 2 User Interface User Interface Connectors User Interface back side Holder Tabs Tab Locations Figure 1 Figure 2 Holder Tab WARNING Electrical Shock ...

Page 24: ...e connector screw for each of the 2 leads on the element 5 Theelementsarelocatedonthecooktopby aseriesoftabsthatengagecorresponding openingsintheelementbase Removethe element by lifting the element up off of the tabs see figure 4 4 Slip the U connector out Disconnect the sensorconnectionfromtheP C board and remove the element see figure 3 Figure 2 Figure 3 Figure 4 Figure 1 U connectors Tabs Eleme...

Page 25: ...an and lift the fan from the power control board see figure 4 Right Power Control Board Left Power Control Board Filter EMI Board Right Cooling Fan Left Cooling Fan Figure 1 Figure 2 Figure 4 Cooling Fan 2 Screws Figure 3 Right Cooling Fan Left Cooling Fan Left Fan Connector Right Fan Connector Remove 10 screws at these locations 1 Ground Screw Removing a Cooling Fan WARNING Electrical Shock Hazar...

Page 26: ...s e Remove the aluminum plate f Disconnect the wires from the EMI filter board terminals see figure 1 g Remove 5 screws h Lift the EMI filter board from its holder see figure 3 To replace the fuses on the Filter EMI board 1 a Unplug cooktop or disconnect power b Remove the cooktop from installation c Remove cooktop glass d e Remove the aluminum plate f Remove and replace fuses as needed see figure...

Page 27: ...inal block shunt clip and thermofuses are now accessible see figure 1 Terminal Block Capacitor Shunt Clip and Thermofuses Figure 1 Terminal Block Thermofuses Shunt Capacitor Thermofuse Electrical connection to EMI Filter Board Electrical connection to EMI Filter Board WARNING Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so ca...

Page 28: ...4 8 NOTES ...

Page 29: ...thorized technicians should perform diagnostic voltage measurements After performing voltage measurements disconnect power before servicing Failure to follow these instructions can result in death or electrical shock WARNING Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in death or electrical shock When performin...

Page 30: ...o use WARNING Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in death or electrical shock e g a t l o V s t l u s e R s t n i o p k c e h C p o t k o o c e h t n o n o i t a c o L z H 0 6 C A V 0 4 2 o t C A V 8 0 2 m o r F N L 1 J d r a o b r e t l i f I M E Power control board PC from Filter EMI Board Left and r...

Page 31: ...l Burner Coil Sensor S1 This sensor reduces power output from the burner before it completely fails Coil Sensor begins at 400 F 210 C to gradually reduce the power output of the element reduces the power output down to zero power at 440 F 226 C sensor opens and completely fails at 482 F 250 C Coil Sensor ...

Page 32: ...5 4 Strip Circuit This is a simplified strip circuit of the operation of a typical burner You can see what components are working during the operation of a burner Component Testing continued ...

Page 33: ...GER Electrical Shock Hazard Only authorized technicians should perform diagnostic voltage measurements After performing voltage measurements disconnect power before servicing Failure to follow these instructions can result in death or electrical shock WARNING Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in death...

Page 34: ...er 7 Check the continuity of the fuses on the EMIboard Ifoneormoreofthefusesis blown replace with a new fuse 8 Replace all parts and panels before operating 9 Reconnect power 10 Check that it is working If it is not go to Step 11 11 Disconnect power 12 Change both control boards 13 Replace all parts and panels before operating 14 Reconnect power 15 Reconfigure the cooktop following the directions ...

Page 35: ...eptions This failure affects both burners associated with that power control board Customer can use the burners on the other power control board Type 2 Type 3 Type 3 failure codes come from the user interface This failure disables the entire cooktop all burners are switched off by the user interface Failure Error Code Types There are 3 types of failures associated with the cooktop The description ...

Page 36: ...e the power control board 3 Replace all parts and panels before operating 4 Reconnect power 5 Reconfigure the cooktop following the directions in Manual Configuration Mode 6 If the issue is not fixed contact a qualified electrician to verify the frequency of the home power supply is 60 Hz F 25 Stuck fan on power control board Right or left side fan depending on which side of the display the failur...

Page 37: ... not an open fuse have a qualified electrician check the home power supply 5 Replace all parts and panels before operating 6 Reconnect power 7 Reconfigure the cooktop following the directions in Manual Configuration Mode F 47 Power supply from power control board to User Interface is missing or WIDE communication error between UI and power control board or an open fuse on the filter board Type 2 1...

Page 38: ...ts and panels before operating 7 Reconnect power 8 Reconfigure the cooktop following the directions in Manual Configuration Mode F 58 Wrong or invalid configuration Type 2 1 Disconnect power 2 Reconnect power 3 Reconfigure the cooktop following the directions in Manual Configuration mode 4 If the issue is not fixed disconnect power 5 Replace the power control board 6 Replace all parts and panels b...

Page 39: ...n should consider a blinking red light as something not properly working inside the system The green light always blinks whenever power is supplied to the power control board You can also see the 240 VAC connection with insulated terminal connections the top of the insulator is open in this picture Green 240VAC connection with top of insulator open Red ...

Page 40: ...6 8 NOTES ...

Page 41: ...o Mo 1 2 1 2 Mo A Mo B UI J008 J004 J003 J002 J005 J007 J006 J001 1 2 3 4 5 00 22 8899 44 1 2 3 4 5 00 22 8899 44 10 5VDC 5VDC Redcable Blackcable Yellowcable TF2 Thermofuse2 250 F 121 C TF1 Thermofuse1 250 F 121 C Cx1 FilterCapacitor Cx2 FilterCapacitor F1 fuse1 F2 fuse2 J1 FilterMainPowerConnector1 J2 FilterMainPowerConnector2 W PowerHousingTerminalBlock BR Brown From208VACto 240VAC 60Hz From0VD...

Page 42: ...7 2 NOTES ...

Page 43: ...E PROFESSIONAL IN CANADA FOR PRODUCT SPECIFICATIONS AND WARRANTY INFORMATION CALL 1 800 461 5681 FOR TECHNICAL ASSISTANCE WHILE AT THE CUSTOMER S HOME CALL THE TECHNICALASSISTANCE LINE 1 800 488 4791 HAVE YOUR STORE NUMBER READY TO IDENTIFY YOU AS AN AUTHORIZED IN HOME SERVICE PROFESSIONAL FOR WHIRLPOOL PRODUCTS 1 800 253 1301 FOR KITCHENAID PRODUCTS 1 800 422 1230 FOR ROPER PRODUCTS 1 800 447 673...

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