KITO SMR2Q Series, Owner'S Manual

Page 1: ...d Serial Number WARNING This equipment should not be installed operated or maintained by any person who has not read and understood all the contents of this manual Failure to read and comply with the...

Page 2: ...3 2 Mounting Location 3 3 Installation of Trolley onto Beam 3 4 Electrical Connections 3 5 VFD Setup 3 6 Pre operational Checks and Trial Operation 4 0 Operation 28 4 1 Introduction 4 2 Shall s and S...

Page 3: ...Page Number 6 0 Maintenance Handling 38 6 1 Count Hour Meter 6 2 Lubrication 6 3 Brake 6 4 Storage 6 5 Outdoor Installation 6 6 Operational Environment 7 0 Troubleshooting 41 8 0 Warranty 43 9 0 Part...

Page 4: ...maintenance information which is important but not directly hazard related CAUTION These general instructions deal with the normal installation operation and maintenance situations encountered with t...

Page 5: ...ems for compliance Refer to CSA B167 Overhead cranes gantry cranes monorails hoists and jib cranes ANSI ASME 30 17 Safety Standard for Top Running Single Girder Cranes ANSI ASME B30 2 Safety Standard...

Page 6: ...dance with CSA B167 Overhead cranes gantry cranes monorails hoists and jib cranes It is the responsibility of the owner user to have all personnel that will install inspect test maintain and operate a...

Page 7: ...ach trolley shipped from the factory If the tag is not attached to the pendant cord for your hoist trolley order a tag from your dealer and install it Read and obey all warnings attached to this troll...

Page 8: ...in Min Allowable Radius for Curve in Motor Approx Net Weight lbs Output Hp Current Draw amps 115V 60Hz 220 230V 60Hz 75 1 8t 1t SMR2Q010SD 2 28 to 6 02 6 03 to 12 00 31 5 0 54 4 5 2 1 Flange widths sm...

Page 9: ...9 2 2 Dimensions Table 2 2 Trolley Dimensions For SEQM001 to SEQM010 Capacity b b d e e i j k m n r t 1 8t 1 2t 15 6 12 4 8 7 20 3 7 1 3 7 1 1 5 1 8 1 4 3 2 0 1 2 1t 0 9...

Page 10: ...ed with a suspender only and do not have the vertical clearance required for a hook to fit between the Suspension Shaft and trolley beam 3 1 3 Preparing SEQ hoists for use with SMR2Q trolley The stand...

Page 11: ...acers provided with the trolley If the beam width is not listed in Table 3 2 use the next size smaller and make adjustments in accordance with Section 3 1 5 5 Place Side Plate S into the Suspension Sh...

Page 12: ...o inner as necessary to obtain the proper A dimension irrespective of the numbers in Table 3 2 4 After obtaining the proper adjustment install the Shaft Stopper Pin in Hole A insert the Split Pin into...

Page 13: ...usting Spacers on the left side Side Plate G side Figure 3 6 Spacer Arrangement Table 3 1 Suspension Shaft Adjusting Spacers and Suspension Shaft Bolt Capacity Tonne Flange Range in Total Number of Sp...

Page 14: ...3 3 2 3 2 Fixing Inner 0 0 0 0 0 0 Outer 2 2 2 2 2 2 Thick L Inner 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Outer 2 2 2 0 0 0 0 0 0 0...

Page 15: ...1 1 1 1 1 1 1 1 Outer 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Thick L Inner 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Outer 0 0 0 0 0 0 0 0 0 0...

Page 16: ...mounted from the end of the beam then Remove the trolley end stop from the beam and set the trolley on the beam from the end Securely re install the trolley end stop on the beam 3 3 3 Optional Method...

Page 17: ...on ranges and instructions 3 4 7 The following instructions apply to installations where an SEQ model electric hoist is installed on an SMR2Q trolley In this case the hoist and trolley are controlled...

Page 18: ...230V Power Supply 1 Refer to Figure 3 10 2 Locate the DPC device directly next to the Variable Frequency Drive VFD 3 Ensure the white wire lead labeled P1 at its origin is connected to the CN2 230V l...

Page 19: ...r Supply Cable the ground wire will be either Green or solid Green with Yellow stripe It should always be connected to a suitable ground connection Do not paint the trolley wheel running surfaces of t...

Page 20: ...20 Figure 3 11 Power Supply Cable installation and Guide Wire location Figure 3 10 Power Supply Cable Terminal Connections Voltage Change...

Page 21: ...ck DANGER If the fuse has been damaged completely disconnect the power and leave it for five minutes or longer Then remove the DPC and perform a continuity test on both fuse terminals Refer to Figure...

Page 22: ...l decel of the trolley These speeds 80 13 and acceleration decelerations 4 0 seconds come preset from the factory Speed frequency and acceleration deceleration time parameters can be customized Refer...

Page 23: ...splay 3 5 7 The digital display uses a seven segment character to form the specific charaters used in the display Table 3 4 shows the corresponding digital characters to its English eqivalent 3 5 8 Th...

Page 24: ...frequency ranges To set custom speeds for an application follow the procedure in Table 3 8 Table 3 7 VFD Speed Frequency Ranges Product Code Category Low d1 02 High d1 02 VFD Frequency Hz Speed ft mi...

Page 25: ...ing digit to the desired digit Example Value 9 blinks 7 Press or until the desired setting is displayed and press Example Value 8Hz 8 Press to confirm the new setting 9 The display will automatically...

Page 26: ...ter setting screen blinking 4 Press or until the desired parameter is displayed blinking 5 When you press the current setting value is displayed digit selected blinks Example Value 4 seconds 6 Press t...

Page 27: ...s the force not the Pendant Cord CAUTION Check supply voltage before everyday use If the voltage varies more than 10 of the rated value electrical devices may not function normally 3 6 4 Confirm prope...

Page 28: ...A HISTORY OF OR BE PRONE TO SEIZURES LOSS OF PHYSICAL CONTROL PHYSICAL DEFECTS OR EMOTIONAL INSTABILITY THAT COULD RESULT IN ACTIONS OF THE OPERATOR BEING A HAZARD TO THE OPERATOR OR TO OTHERS HOIST O...

Page 29: ...e from hook to support in the direction of loading NOT use load chain as a sling or wrap load chain around load NOT apply the load to the tip of the hook or to the hook latch NOT apply load unless the...

Page 30: ...ve and will clear all obstructions Avoid swinging the load or hook Make sure hook travel is in the same direction as shown on controls Inspect the hoist regularly replace damaged or worn parts and kee...

Page 31: ...ergency Stop Button is depressed 4 3 2 Dual Speed Pendant Control For low speed depress the button to the first step and for high speed depress the button fully to the second step Use the Up button to...

Page 32: ...d or modified trolleys shall be inspected by a designated person to ensure compliance with the applicable provisions of this manual 5 2 2 Inspection Classification the inspection procedure for trolley...

Page 33: ...s of the trolley are disassembled a load test per ANSI ASME B30 16 must be performed on the trolley after it is re assembled and prior to its return to service Table 5 2 Periodic Inspection Requiremen...

Page 34: ...el axles clevises connection yokes suspension bolts shafts gears bearings pins rollers and bumpers should be free of cracks distortion significant wear and corrosion Evidence of same can be detected v...

Page 35: ...able should absorb all the load associated with forces applied to the pendant Replace Electrical Plugs Sockets and Fittings Visual Electrical Plugs Sockets and Fittings should not be cracked or damage...

Page 36: ...y Tonne d Dimension inch mm D Dimension inch mm Standard Discard Standard Discard 1 8t 1t 3 60 91 5 3 44 87 5 3 74 95 3 58 91 Table 5 5 Side Roller Wear Dimensions R Guide Roller Bracket DIA Guide Rol...

Page 37: ...37 Table 5 6 Motor Brake Wear Dimensions Capacity Tonne A Dimension inch mm Standard Discard 1 8t 1t 1 28 32 5 1 22 31 0...

Page 38: ...e value of U7 01 is incremented by 1 and the value of U7 02 is reset to 0 U7 03 Hours of Operation The number of hours of operation in both the up and down directions One hour will register a 1 in the...

Page 39: ...evere conditions 6 3 Brake 6 3 1 The trolley motor brake is NOT adjustable 6 3 2 Motor Brake Removal Remove the four Bolts that attach the Motor Cover to the Motor Frame Carefully remove the Motor Cov...

Page 40: ...s of the unit s condition and operation 6 5 3 For trolley installations where temperature variations introduce condensation into the trolley additional inspection and more frequent lubrication may be...

Page 41: ...Table 7 1 Troubleshooting Guide Symptom Cause Remedy Trolley will not operate Loss of power Check circuit breakers switches fuses and connections on power lines cable Wrong voltage or frequency Check...

Page 42: ...ing loaded arm weak spring connections and shoe Replace as needed Faulty VFD Check fault codes Reference Section 3 5 Replace as needed Loose connection in circuit Check all wires and terminals for bad...

Page 43: ...shipping product for warranty evaluation An explanation of the complaint must accompany the product Product must be returned freight prepaid Upon repair the product will be covered for the remainder o...

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Page 45: ...d serial number in the space provided on the cover of this manual SMR2Q Series Name Plate SP The parts list is arranged into the following sections Section Page 9 1 Electric Parts 45 9 2 Pendant and P...

Page 46: ...46 9 1 Electric Parts Figure 9 1 1 Electric Parts...

Page 47: ...Washer 2 J1AP24001010 25 Machine Screw With Spring Washer 2 J1AW2 4000808 26 Machine Screw With Spring Washer 1 J1AP25000808 27 HBB board 1 ECP91KB22 28 Terminal 3P 1 ECP1403AA 29 Inverter lead wire...

Page 48: ...48 9 2 Pendant and Power Supply Parts Figure 9 2 1 Pendant and Power Supply Parts...

Page 49: ...ble Support 19 Assembly 1 ECP5900CA 17 Power Supply Cable 3C 1 12 3 18 Cable Hanger 15 Assembly A R MS1733020 19 Cable Support Bar Assembly 1 MR1DS1491 20 Cable Support Bar 1 MR1DS9491 21 Cable Suppor...

Page 50: ...50 9 3 Side Plates and Suspension Parts Figure 9 3 1 Side Plates and Suspension Parts...

Page 51: ...pacer 3 2mm 8 T6GA020 9117 14 T6GA020 9117 22 Thick Spacer L 12 5mm 2 MR1DS9110 23 Thin spacer L 5 5mm 13 MR2DI9113 24 Suspension Bar EQ1CI9001 EQ1DI9001 25 Spring Washer 4 9012711 26 Nut 4 9093424 27...

Page 52: ...52 9 4 Motor Parts Figure 9 4 1 Motor Parts...

Page 53: ...ver Assembly 1 MR1DS1301 16 Socket Bolt 4 90912134 17 Motor Frame With Stator 1 MR1SJE10S5A2 18 Terminal Cover 1 MR1DS9324 19 Terminal Cover Packing 1 MR1DS9325 20 Coil Cover 1 MR1DS9326 21 Machine Sc...

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