37
Table 5-3
Hoist Inspection Methods and Criteria
Item
Method
Criteria
Action
Bolts, Nuts and
Rivets
Visual, Check
with Proper Tool
Bolts, nuts and rivets should not be loose.
Tighten or replace
as required.
Housing and
Mechanical
Components
Visual, Auditory,
Vibration,
Function
Hoist components including load blocks,
suspension housing, chain attachments, clevises,
yokes, suspension bolts, shafts, gears, bearings,
pins and rollers should be free of cracks,
distortion, significant wear and corrosion.
Evidence of same can be detected visually or via
detection of unusual sounds or vibration during
operation.
Replace
Chain Separator
Visual, Measure
The Chain Separator should be free of cracks,
distortion, significant wear and corrosion. The “L”
and "W" dimension should not be greater than
maximum value listed in
Table 5-5
.
Replace
Motor Brake
Measure, Visual
Motor brake dimension should be within the
allowable limits of
Table 5-4
. See
Section 7.2
for
gaining access to motor brake. Braking surfaces
should be clean, free of grease/oil and should not
be glazed.
Replace
Load Sheave
Visual
Pockets of Load Sheave should be free of
significant wear. See
Section 7.5
to gain visual
access to the load sheave.
Replace.
Pendant Control
Levers
Visual,
Function
Depressing and releasing pendant control levers
should cause hoist to operate.
Repair or replace
as necessary.
Pendant - Housing
Visual
Pendant housing should be free of cracks and
mating surfaces of parts should seal without gaps.
Replace.
Pendant - Tubing
Visual, auditory
Tubing to pendant control switches should not be
loose or be leaking air.
Repair or replace
as necessary.
Pendant - Labels
Visual
Labels denoting functions should be legible.
Replace.
Warning Labels
Visual
Warning Labels should be affixed to the hoist (see
Section 1.2
) and they should be legible.
Replace
Hoist Capacity Label Visual
The label that indicates the capacity of the hoist
should be legible and securely attached to the
hoist.
Replace.
Summary of Contents for TCR Series
Page 12: ...12 Figure 2 3 Dimensions for Manipulator TCR250 Air Hoist inches...
Page 13: ...13 2 3 Part Names Figure 2 4 Hoist Part Identification Diagrams TCR500P 500C 1000P 1000C...
Page 14: ...14 Figure 2 5 Hoist Part Identification Diagrams TCR 1000P2 1000C2 2000P2 2000C2...
Page 16: ...16 Top hook Bottom hook Figure 2 8 Hoist Part Identification Diagrams TCR250C...
Page 17: ...17 Top hook Bottom hook Figure 2 9 Hoist Part Identification Diagrams TCR250P...
Page 18: ...18 Top hook Bottom hook Figure 2 10 Hoist Part Identification Diagrams TCR250M...
Page 51: ...Kito Air Hoists Parts List...
Page 52: ...TCR250 MAIN BODY 52 9 0 Parts List TCR250 Main Body...
Page 54: ...TCR250 VALVE BODY 54 TCR250 Valve Body...
Page 56: ...TCR250 MANIPULATOR CONTROL 56 TCR250M Manipulator Control...
Page 58: ...TCR500 MAIN BODY TCR500 Main Body TCR500 Main Body 58...
Page 60: ...TCR1000 2 Main Body TCR1000 2 Main Body 60...
Page 62: ...TCR1000 Main Body TCR1000 Main Body 62...
Page 64: ...TCR2000 2 Main Body TCR2000 2 Main Body 64...
Page 66: ...TCR3000 Main Body TCR3000 Main Body 66...
Page 68: ...TCR6000 2 Main Body TCR6000 2 Main Body 68...
Page 70: ...Cord Control Valve Body Cord Control Valve Body 70...
Page 72: ...Pendant Control Valve Body 72 Pendant Control Valve Body...
