40
6.0 Lubrication
6.1
Air Hoist Lubrication
6.1.1
See Section 3.0 for lubrication requirements.
6.1.2
CAUTION!
Lubrication to the motor will be provided primarily by the air supply lubricator. The
recommended amount is 10-15 drops/minute (2-3cc/min.). Refer to
Table 6-1
below for the approved
lubricant for use with your air hoist.
6.1.3
Additional lubrication to the reduction gears is not necessary. When disassembling the hoist for service
or repair, apply new grease to the gears before reassembling the hoist.
6.2
Load Chain Lubrication
6.2.1
For longer life, lightly coat the load chain with machine or gear oil. Ensure that the oil is applied to the
bearing surfaces of the load chain links.
6.2.2
The load chain lubrication should be accomplished after cleaning the load chain with acid free cleaning
solution. Use approved lubricant in
Table 6-1
or equivalent.
6.2.3
For dusty environments, it is acceptable to substitute a dry lubricant.
6.3
Hooks and Suspension Components
6.3.1
Hooks - Bearings should be cleaned and lubricated at least once per year for normal usage. Clean and
lubricate more frequently for heavier usage or severe conditions.
6.3.2
Suspension Pins - Lubricate at least twice per year for normal usage; more frequently for heavier usage
or severe conditions.
Table 6-1
Table of Approved Lubricants
Application
Part Location
Lubrication
Grade
Air motor
Lubricator
Turbine Oil
ISO VG 32-56 or
equivalent
Load chain & pocket
wheel
Load chain
Machine or gear oil
ISO VG 46-68 or
equivalent
Hook bearings &
suspension pins
Top & bottom hook
sets
Grease
National Lubricating
Grease #3
Gears and Bearings
Gear Section
Grease
National Lubricating
Grease #2
Summary of Contents for TCR Series
Page 12: ...12 Figure 2 3 Dimensions for Manipulator TCR250 Air Hoist inches...
Page 13: ...13 2 3 Part Names Figure 2 4 Hoist Part Identification Diagrams TCR500P 500C 1000P 1000C...
Page 14: ...14 Figure 2 5 Hoist Part Identification Diagrams TCR 1000P2 1000C2 2000P2 2000C2...
Page 16: ...16 Top hook Bottom hook Figure 2 8 Hoist Part Identification Diagrams TCR250C...
Page 17: ...17 Top hook Bottom hook Figure 2 9 Hoist Part Identification Diagrams TCR250P...
Page 18: ...18 Top hook Bottom hook Figure 2 10 Hoist Part Identification Diagrams TCR250M...
Page 51: ...Kito Air Hoists Parts List...
Page 52: ...TCR250 MAIN BODY 52 9 0 Parts List TCR250 Main Body...
Page 54: ...TCR250 VALVE BODY 54 TCR250 Valve Body...
Page 56: ...TCR250 MANIPULATOR CONTROL 56 TCR250M Manipulator Control...
Page 58: ...TCR500 MAIN BODY TCR500 Main Body TCR500 Main Body 58...
Page 60: ...TCR1000 2 Main Body TCR1000 2 Main Body 60...
Page 62: ...TCR1000 Main Body TCR1000 Main Body 62...
Page 64: ...TCR2000 2 Main Body TCR2000 2 Main Body 64...
Page 66: ...TCR3000 Main Body TCR3000 Main Body 66...
Page 68: ...TCR6000 2 Main Body TCR6000 2 Main Body 68...
Page 70: ...Cord Control Valve Body Cord Control Valve Body 70...
Page 72: ...Pendant Control Valve Body 72 Pendant Control Valve Body...