Kiturami WORLD PLUS-13D, Technical Information And Installation Instructions

Page 1: ...ination coilers Technical information and Installation Servicing Instructions Model WORLD PLUS 13D 15 1 kW WORLD PLUS 16D 18 6 kW WORLD PLUS 20D 23 2 kW WORLD PLUS 25D 29 1 kW WORLD PLUS 30D 34 9 kW WORLD PLUS Gas boiler 1페이지 ...

Page 2: ...ater circuit Diagram 22 Checking the CO2 22 Adjustment and gas conversion 23 4 Direction for assembly Disassembly 25 Part list 26 5 Maintenance guide Main heat exchanger 27 Burner unit 28 Fan unit 29 Temperature sensor 30 Over heating sensor 30 Gas valve 30 Circulation pump 31 3Way valve 31 Others 31 6 Function of the controller Main controller 32 Function 33 7 Function of the controller Room cont...

Page 3: ...ur installer cannot resolve the problem he should calling to our service center You statutory rights are not affected To The Installer As part of the commissioning of this unit it is vital that this book is completed and given to the householder Please ensure that your customer is aware of the importance of keeping this book safe as a record of the installation and the unit service history Please ...

Page 4: ... 3 133 1 2 Speafication 430 x 250 x 721 HETING AREA WEIGHT kg lb 106 35 77 1 B33 C13 C33 C43 C53 C63 C83 LNG 13A G20 G30 85 199 166 39 85 9 WORLD PLUS 30 Room Control FIXATION BOLT STAINLESS STEEL BEND 39 85 9 MODEL 220 240 V 50Hz 465 x 278 x 761 507 x 310 x 788 WORLD PLUS 13 WORLD PLUS 16 WORLD PLUS 20 WORLD PLUS 25 4페이지 ...

Page 5: ...2 Installation 2 1 Standard installation 5페이지 ...

Page 6: ...ore installing Boiler 4 he boiler should be installed onto the incombustible surface 5 Please avoid the wet place and hermetically sealed location The boiler can be installed on any suitable internal wall suitable sound proofing may be required when installing onto a stud partition wall Provision must be made to allow for the correct routing of the flue and setting of the terminal to allow the saf...

Page 7: ...d flue elbow with sealing tape after adjusting all 2 After sealing well join and screw the flue duct adapter 3 Join and fix the flue elbow to main flue with careful check of exhaust flue and inlet flue 4 Seal the joint completely with tape and screw the Flue duct adapter 5 Slope down the flue outlet by 3 5 in order to drop the condensation down 2 3 Installing flue Dimensions and Fixings Flue Air D...

Page 8: ...2 3 1 FLUE COXAIL FLUE 1 2 3 4 5 6 7 name air suction pipe exhaust pipe exhaust bend exhaust elbow air suction soket exhaust soket air suction bend material SUS AL AL AL SUS SUS AL remarks 8페이지 ...

Page 9: ...t must also be located in a place not likely to cause nuisance In cold or humidity weather water vapor may condense on leaving the flue terminal The effect of such steaming must be considered If the terminal is less than 1 meter above a balcony above ground or above a flat roof to which people has access then a suitable stainless steel terminal guard must be fitted The minimum acceptable spacing f...

Page 10: ...ide the roof structure with the clamp supplied IMPORTANT If the boiler is not fitted immediately after the flue System temporary precautions must be taken to prevent rain entry into the room of installation Any precautionary measures must be removed prior to commissioning the boiler Flue Dimensions The standard horizontal telescopic flue kit allows for lengths between 315mm and 500mm from elbow to...

Page 11: ...Fig 16 NOTE The outlet must be positioned so that any condensate plume is directed away from adjacent surfaces There must be a constant fall along the entire of the flue system from the back to boiler 4 It is possible to reduce or increase with the addition of extensions the length of either or both 60 100 concentric and 60Φ exhaust 5 Standard concentric flue extension kits may be added between th...

Page 12: ...w 3 Locate the flue elbow on the adaptor at the top of the boiler Set the elbow to required orientation Fig 41 NOTE The flue elbow is angled at 93 degrees to ensure a fall back the boiler 4 Measure the distance from the outside wall face to the elbow This dimension will be known as X 5 If the distance from the flue elbow to the outside face of the wall X in is less than 250mm the Connection Assemb...

Page 13: ...ptor and flue 12 Ensure that the terminal is positioned with the slots to the bottom IMPORTANT It is essential that the flue terminal is fitted as shown to ensure correct boiler operation and prevent water entering the flue 13 Make good between the wall and air duct outside the building 14 Fit the flue trim inquired and if necessary fit a terminal guard see Section 8 8 8 9 CONCENTRIC VERTICAL FLUE...

Page 14: ...inal Horizontal flue From a terminal facing a terminal Vertical flue L From an opening in carport e g door window into the dwelling M Vertically from a terminal on the same wall N Horizontally from a terminal on the same wall R From adjacent wall to flue vertical only S From an adjacent opening window vertical only T Adjacent to windows or openings on pitched and flat roofs U Below windows or open...

Page 15: ... consideration Their equivalent lengths are Concentric Pipes Twin Flue Pipe 130 bend 0 5 metres 135 bend 0 25 metres 93 bend 1 0 metres 91 5 bend 0 50 metres The elbow supplied with the standard horizintal telescopic flue kit is not included any equivalent length calculations NOTE Flue length is measured from point X to as shown 10 metres 15 metres Vertical Twin Pipe Vertical Concentric 20 metres ...

Page 16: ...sub total 1 m 5 Length Value 5 0 m 2 1 0 m N of fittings pipes 0 5 m 0 5 m Equivalent AIR DUCT fittings pipes Equivalent Length Air Duct 6 5 m FLUE DUCT 2 0 25 m Equivalent N of sub total Length Value 1 m 5 0 m Equivalent Length Air Duct 6 5 m 5 0 5 m 2 1 0 m 0 25 m 2 0 5 m 16페이지 ...

Page 17: ...pe pressure Therefore if over it should install the pressure reducing valve for inlet water pipe additionally If over pressure of inlet water it may cause bursting pipes of house or boiler inside and stopping hot water from boiler 2 4 pipework Boiler Cool water INLET Pressure reducing valve Cool water valve join Gas filter strainer Nitrogen tank Heating pipe Distributor Cold water inlet pipe Hot w...

Page 18: ... you will be using to feed the boiler is suitable because if it is insufficient the power may be reduced causing inconvenience for the user 2 Water connection 1 The illustration shows the connections for the water and gas attachments of the boiler See valves configuration 2 Check that the maximum water mains pressure does not exceed 3bar if it does a pressure reducing valve must be installed 3 For...

Page 19: ...uld comply with the regulation 3 If this appliance is not earthed by power plug ensure to earth separately by minimum 30cm inserted in the ground Note not to connect gas pipe telephone wire and lightning conductor rod in order to avoid any accident from lightning surge or the gas accident 4 Make sure that the socket outlet is apart by over 30 cm from the appliance 5 The power outlet has to have at...

Page 20: ...d boiler Does check the gas leakage of each connecting points Does insulate each pipes properly to protect in winter season Does check the leakage of the exhaust gag from the flue Does check the voltage and hertz AC 230V 50Hz before of plugging on Does locate the middle on off valve for water inlet pipe Does check the classification of the supplied gas to the instruction of gas on the specificatio...

Page 21: ...Compleat 5 Check the exhaust fume See section Compleat 8 Spin the pump Compleat 11 Balance the central heating circuit Compleat 14 Make a combustion rate with once pressing on RESET button during 5 sec Compleat 1 Check the electrical supply Compleat 4 Measure the gas inlet Compleat 7 Check the hydraulic tightness Compleat 10 Adapt the requlation at the heating instation Compleat 13 Adjust DHW flow...

Page 22: ... Water Circuit Diagram 1 Main Heat Exchanger 2 Hot water Limit Switch 3 Heating Temperature Probe 4 Blade Burner 5 Flame Detector Photo Sensor 6 Fan 7 Igniter 8 Pressure Gauge 9 Expansion Tank 10 Auto Air vent 11 DHW Heat Exchanger Coil 12 Heating supply Connection 13 Heating return Connection 14 Heating Water Level Sensor 15 Circulation Pump 16 Gas valve 17 Gas Inlet Connection 18 Hot water Outle...

Page 23: ...manometer to burner test point with silicone tube B downstream of the gas valve Operate boiler for central heating After setting DIP S W Nr 8 to the ON position adjust potentiometer C on the main board at the minimum Adjust minimum pressure by rotating screw D clockwise to reduce pressure and anticlockwise to increase pressure After adjusting the minimum pressure turn OFF position the DIP S W Nr 8...

Page 24: ...it mmAq MAX STEP MAX STEP MAX STEP MAX STEP MAX STEP 7 5 fast 8 5 fast 9 5 fast 8 5 fast 7 5 fast 10 slow 11 slow 10 5 slow 10 slow 8 5 slow Table2 Nozzle diameter each model and gas Unit mm 30D Ø3 4 Х 3 hole Ø2 8 Х 3 hole Ø2 5 Х 3 hole 3 6 Adjustment and gas Conversion Ø3 0 Х 3 hole Ø3 2 Х 3 hole Ø3 0 Х 3 hole 25D GAS LPG mbar LNG mbar 13D 16D 20D Ø2 4 Х 3 hole 13D Ø1 8 Х 3 hole 16D Ø2 3 Х 3 hole...

Page 25: ...4 Direction for assembly 4 1 Part exploded view 25페이지 ...

Page 26: ...23 Gas Valve Inlet Connection 24 Gas Valve Outlet Connection 25 Ignition rod 26 Gas valve plug 27 Burner 28 Ignition tranformer 29 Room controller 30 Burner bottom cover 31 Safety valve 32 Stainless bend 33 Mica 34 DHW Inlet Pipe 35 DHW Outlet Pipe 36 Heating rrturn pipe 37 Heating supply pipe 38 Photo sensor 39 Power cord 가버너 플러그 버너 난방 환수 배관 스텐밴드 운모 버너 바닥카바 급수배관 파워코드 온수배관 난방 공급 배관 가스밸브 입구니쁠 가스밸브 ...

Page 27: ...the nuts between pipes and heat exchanger and separate the heat exchanger 1 Separate the base plate from body after unscrewing 1 With driver dismentle the screw fixing the burner 2 Separate the heat exchanger accident of gas leakage 2 5 1 Main heat exchangeur On reverse order assemble the parts and boiler 1 Tool Warning Carefully assemble the cover and nut to seal the parts If fail to seal there m...

Page 28: ... gas valve in 2 Unscrew in the base plate and take off the burner from the base plate separate the gas valve the base plate Warning Carefully assemble the burner and heat exchanger with silicons to seal If fail to seal it may cause the imperfect combustion Tool 5 2 Burner unit 1 On reverse order assemble the burner and heat exchanger 1 2 3 28페이지 ...

Page 29: ... and open the 2 Pull the fan right and separate front cover 5 4 Controller unit 1 Unplug 1 Pull and separate the controller forward 3 With screw driver dismentle 2 screws in the top 2 Separate the connectors from controller and bottom of main controller 1 1 Tool 5 3 Fan unit 1 2 2 1 3 잠 김 풀 림 29페이지 ...

Page 30: ...e Heating water level housing from the controller sensor from the top of heat exchanger 3 By turning left pull out the temperature sensor from the heat exchanger 5 7 Gas valve 1 Remove the nuts of gas pipe with spanner 1 Pull out the connectors from the gas valve 2 With spanner dismentle the gas valve and gas pipe 3 With driver separate the gas valve from left and right nipple after unscrewing 1 1...

Page 31: ...parate heat water pipe and circulation pump 5 9 Expansion Tank 5 9 3way valve 1 With spanner unwind the nut 1 Disjoin the clip of heat water pipe and 3 way 2 Pull forward and separate the extension tank valve 2 Pull and separate 3 way valve 5 10 others 1 Disassembling the safety valve 1 Disassembling air vent 2 Separate the pressure gage and drain hose after unscrewing 1 1 1 1 2 2 3 4 1 1 2 1 2 1 ...

Page 32: ...tch Boiler power on off switch Gas sensing and Protection from cold winter function work even if the power is off Model GTX 6000 1 RESET SWITCH Switch to reset the main power 2 Power Alarm LED Lights when Main Power is on flickers at the alarm 3 SWITCH for selecting boiler capacity and fan RPM 6 1 Main Controller part name 18P connertor 10P connertor Gas sensing 3 2 1 32페이지 ...

Page 33: ... Water TEMP can be vation seton Room Controller Sleep OFF CTR 5550 Temperature YES If below 30 If Room temp ON for 5 minutes Operates by Thermal below 8 Storage Heating function OFF 85 2 OFF OFF YES NO Out of House If over 30 Bath ON ON If below 84 ON OFF OFF OFF OFF OFF If below 84 OFF OFF ON OFF ON 63 2 ON ature and thermal storage sensor If below setting TEMP Water Temp Sensor If over setting T...

Page 34: ...re reaches 85 in the case that Burner starts where the water temperature is below 85 5 TEMPERATURE DIFFERENCE BETWEEN BURNER ON AND OFF ROOM 5 1 When the water temperature setting is 85 SLEEP 5 1 When the water temperature setting is 85 OUT OF HOUSE 5 1 BATH 1 1 6 TEMPERATURE DIFFERENCE BETWEEN CIRCULATION PUMP ON AND OFF Circulation Pump operating conditions 3 COMBUSTION CONTROL TIME CHART PRE PU...

Page 35: ... seconds in order to protect the burn from the initial failure due to incomplete combustion POST PURGE TIME 6 sec 1sec After the burner stops the fan will operate for 5 7 seconds to emit the exhausted gas from boiler Ⅰ Normal operation time chart Ⅱ Re ignition after failure of burning during operation Sensing RPM Sensing flame sec sec Sensing RPM Sensing flame 35페이지 ...

Page 36: ...o Second stage RPM after 30 seconds from sensing flame 3100 100 Second stage First stage Rated Rated RPM 3050 100 RPM 2200 100 2200 100 remark 25 000 kcal h 30 000 kcal h 13 000 kcal h 16 000 kcal h 20 000 kcal h 10 000 kcal h 2900 100 MODEL 3400 500 RPM RPM HIGH LIMITE LOW LIMITE Ⅲ Failure of initial ignition Alarm after 2 times failure 2200 100 1000 50 3300 50 1000 50 3200 500 1000 50 Sensing fl...

Page 37: ... CONDITION SELECT BUTTON RPPM TEMPERATURE HEATING TIMER HEATING OUT GOING 3 DOMESTIC HOT WATER ONLY 4 GREEN INDICATOR POWER SUPPLY 5 ADJUSTMENT NUMERIC INCREASING BUTTON EACH EUNCTION 6 ADJUSTMENT NUMERIC DECREASING BUTTON WITH EACH FUNCTION 7 CH TEMPERAYURE ADJUSTMENT BUTTON 8 TIMER ADJUSTEMENT BUTTON 9 ON OFF BUTTON 37페이지 ...

Page 38: ...ature mode adjusted heating temperature display More the BAR s numbers the heating temperature is higher 6 When the boiler is operating in each setting mode this symbol display 7 When set the room temperature will changing this symbol display 8 When the room temperature will be changing this symbol display 9 When the boiler doesn t operate with timer mode this symbol display 10 When the boiler ope...

Page 39: ...ing until less than 1 minute for PCB defective 5 times repeat E 04 Interruption in heating temperature sensor Sensor connection defective sensor faulty E 14 Interruption in DHW outlet temperature sensor Sensor connection defective sensor faulty E 34 Interruption in DHW inlet temperature sensor Sensor connection defective sensor faulty E 05 Interruption safety high limit sensor wire PCB defective f...

Page 40: ...Domestic 8 7 13 3 35 60 113 140 Min working Flow Rate for DHW Domestic Hot Water Output 18 6 16 000 23 2 20 000 Heating Water Circulation Method Purpose 17 5 253 8 Max Heating Water Pressure Max Heating Temperature Adjustable Temperature Heating Total Volume Expansion Tank Expansion Tank Pre Charge 34 9 30 000 Min working Pressure for DHW Energy Perfomance 91 6 93 3 94 2 Useful Efficiency at Max M...

Page 41: ...10 Memo 41페이지 ...

Page 42: ...11 Warranty 42페이지 ...