Instruction
Manual
page
8
______________________________________________________________________________________________________________________
Instruction Manual
for the mains driven electric-hydraulic universal unit,
Serial-No. ..........................
Index
1
Introduction
2
Labels
3
Warranty
4
Description of the electric-hydraulic universal unit
4.1
Description of the components
4.2
Brief description of the important features of the unit
5
Remarks in respect of the determined use
5.1
Operation of the unit
5.1.1
Use of the crimping dies
5.1.2
Use of the cutting dies
5.1.3
Use of the punch adapter
5.2
Explanation of the application range
5.3
Mounting instructions
5.4
Service and Maintenance instructions
5.5
Storage and transport of the crimping unit.
6 Troubleshooting
7
Putting out of operation/waste disposal
8 Technical
data
Symbols
Safety warnings
Please do not disregard these instructions in order to
avoid human injuries and environmental damages.
Operational warnings
Please do not disregard them to avoid damaging the
pump unit.
1. Introduction
Before starting to use the tool please read the
instruction manual carefully.
Use this tool exclusively for its determined use.
Mounting and assembly of connecting material with the help of this
tool must only be performed by specially trained personnel. The
minimum age is 16 years.
This instruction manual has to be carried along during the entire life
span of that tool.
The operator has
- to guaranty the availability of the instruction manual for the user and
- to make sure, that the user has read and understood the instruction
manual.
2. Labels
On the labels fixed on the housing of the tool you’ll find the type
specification, name of the manufacturer and the company logo. On the
opposite side of the housing you’ll find a label with technical data. The
serial number is on the hydraulic cylinder between the housing and the
head. On the head you’ll find a warning against crimping and cutting
hazards.
3. Warranty
If correct operation is guaranteed our warranty is 12 months from the
time of delivery.
4. Description of the electric-hydraulic universal unit
4.1. Description of the components
The electric-hydraulic universal unit is a hand held tool and consists of
the following components:
Table 1 (see Picture 1 page 2)
Pos.-
No.
Description Function
1
Trigger
switch to start working cycle
2
Retract button
button to retract the piston in case of
error or emergency
3
Latch
device to open/close the head
4
Adapter
Provides the use of different common
crimping dies
5
Housing
ergonomically formed plastic housing
for perfect handling with a detachable
lid
6
Locking pin
Adapter and cutting blades must be
locked with this pin prior to operation
7 Bending
protection
Protection device for mains cord to
prohibit conductor breakage
8
Ring
Loop to secure the tool and/or for
assembly purposes
9 Removable
hand guard
guard to protect the operating hand, not
for transportation
10
Dies (example) interchangeable 22 style crimping dies
4.2. Brief description of the important features of the unit
-
The hydraulic unit incorporates an automatic retraction which returns
the piston into its starting position when the required maximum force
is reached.
-
The unit is equipped with a special brake which stops the forward
motion of the piston when the trigger (Pos.-No. 1) is released.
-
The unit is equipped with a double piston pump which is characterised
by a rapid approach of the crimping/cutting dies (Pos.-No. 4+10, chart
2) towards the connector and a slow working motion.
-
The head can be smoothly turned by 360° around the longitudinal axis
in order to gain better access to tight corners and other difficult
working areas.
-
Compatability to all common crimping dies (60kN) by using special
adapters
-
Use of special dies and adapters including customer specific die
designs.
5. Remarks in respect of the determined use
Before starting any work on electrical appliances it must be safeguarded
that there are no live parts in the immediate assembly area of the user. Is
this not possible special precaution measures
1
for working near live parts
must be provided.
5.1. Operation of the unit
First the mains voltage must checked whether it matches with the
required tool voltage and then the mains plug must be plugged into the
socket. Since the unit is dooble insulated you can also use a not
grounded socket to connect the tool the te mains supply.
Then you have to select the right adapter for the type of dies (Pos.-No. 4,
10) you intend to use respectively the cutting blades. Afterwards the
head has to be opened by unhooking the latch (Pos.-No. 3 & Picture 2
Pos. A).
The adapters will be inserted into the universal head. Please follow
pictures 8-13 vicariously for all adapters and dies. Please make sure that
the locking pins (Pos.-No. 11) are always fully engaged.
After having completely closed the universal head the crimping/cutting
procedure is initiated by actuating the trigger (Pos.-No. 1 & Picture 2
Pos. C). The working cycle is defined by the closing motion of the
dies/blades.
Attention
The crimping process can be interrupted at any moment
by releasing the trigger.
In case of error or emergency the dies/blades can be returned into the
starting position by actuating the retract button (Pos.-No. 2 & Picture 2
Pos. B).
1
See EN 50110-1
