TJXTREME
Installation and Operation Manual
PG 11/36
REV: A (5/8/2020)
5.2.
Install Process Outline
For person(s) with prior experience installing TJXTREME, a reminder of install steps are listed below:
UNPACKAGE KIT (
1.
Layout and organize all parts on bench
BENCH ASSEMBLY (
2.
Assemble Air Fittings to Air Tank
3.
Assemble Air Compressor to Bracket (TJ-101)
4.
Connect Air Compressor Leader Hose Extension Tubing and secure to Bracket (TJ-101)
5.
Remove Air Horn Trumpets and assemble Air Horn Drivers to Bracket (TJ-101)
6.
Connect Air Horn Drivers with Air Tubing
ON-VEHICLE, MECHANICAL (
7.
Remove Rear Passenger Seat, Carpet/Mat and Drill 2X holes through floor using Guide (TJ-001)
8.
Replace Driver Seat Rear Mounting Bolts (X2)
9.
Install 2X Ribbed Neck Bolts through Floor; loosely attach 2X Flange Lock Nuts
10.
Install Air Tank Bracket (TJ-201) over 2X Seat Bolts -
leave slightly loose
11.
Install Horn & Compressor sub-assembly over 2X Flange Lock Nuts; attach to Tank Bracket (TJ-201)
12.
Final tighten Brackets (TJ-101, TJ-201) to vehicle
13.
Install Air Tank onto Bracket (TJ-201)
14.
Connect Air Tubing to Air Tank
15.
Install Trumpets onto Air Horn Drivers
16.
Install Quick Connect Coupler in desired location and connect Air Tubing
ON-VEHICLE, ELECTRICAL (
17.
Install Relay & Fuse, route Wiring, and install Horn Button
FINAL STEPS (
18.
Test system and adjust, as needed
19.
Replace Rear Passenger Seat and Carpet/Mat
20.
Verify Driver Seat latches properly
***if necessary, slightly grind top of inboard bolt for clearance
5.3.
Approximate Installation Time
TJXTREME is a multi-faceted product consisting of mechanical, electrical, and pneumatic components.
For a typical home mechanic, auto enthusiast, or technician installing this kit for first time, a professional
installation job with setup and testing of final product, is estimated to take:
•
4-8 Hours
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